CN204848301U - A rotary kiln for aluminic acid calcium powder - Google Patents

A rotary kiln for aluminic acid calcium powder Download PDF

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Publication number
CN204848301U
CN204848301U CN201520466935.9U CN201520466935U CN204848301U CN 204848301 U CN204848301 U CN 204848301U CN 201520466935 U CN201520466935 U CN 201520466935U CN 204848301 U CN204848301 U CN 204848301U
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CN
China
Prior art keywords
rotary kiln
kiln body
clear
clear circle
fixed
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Expired - Fee Related
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CN201520466935.9U
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Chinese (zh)
Inventor
娄方银
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Chongqing Juncheng Machinery Accessories Co Ltd
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Chongqing Juncheng Machinery Accessories Co Ltd
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Priority to CN201520466935.9U priority Critical patent/CN204848301U/en
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Publication of CN204848301U publication Critical patent/CN204848301U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

This patent belongs to clears away the device of forming a scab, a rotary kiln for aluminic acid calcium powder is specifically disclosed, including the rotary kiln body, a drive uni, rolling ring and support, the middle part of rotary kiln body is fixed with drive gear, drive gear is connected with drive arrangement's output, be fixed with the rolling ring on the rotary kiln body, the rolling ring can be rolled on the support, wherein, recess and rolling ring phase -match, the past discharge end downward sloping of rotary kiln body, be equipped with the clear circle device that is used for this internal ring formation of clearance gyration cellar for storing things on the rotary kiln body, the clear device that encloses includes carousel, clear circle pole and scraper, and clear circle pole is followed carousel central symmetry and is fixed on the carousel, and the scraper is fixed on clear circle pole, and the free end of clear circle pole is the drill bit, is equipped with on the feed end of rotary kiln body to seal the lid, and clear circle device passes sealed the lid. The utility model discloses reduce the ring formation in the rotary kiln, increased the work efficiency of rotary kiln.

Description

For the rotary kiln of calcium aluminate powder
Technical field
The invention belongs to the device removing incrustation, be specifically related to a kind of rotary kiln for calcium aluminate powder.
Background technology
The raw material of calcium aluminate powder is made up of Wingdale and bauxitic clay, and aluminium vanadine and Wingdale enter rotary kiln high-temperature calcination after fragmentation, and the agglutinating matter of formation then makes calcium aluminate powder after ball milling, base, calcining and grinding.Calcium aluminate powder, mainly as the raw material of polymerization filter water purification agent, high-efficiency concrete expansion admixture and refractory castable, has now been widely used in the fields such as chemical industry, environmental protection, sewage disposal.
Operationally, the impurity of the ash content that part material and imperfect combustion dyestuff produce and the inner low melting point of Wingdale is sintered together rotary kiln, and constantly rolling forms bulk and is cemented in the inwall of rotary kiln, forms " ring formation ", " dross ".Ring formation causes the rotary kiln bed of material uneven, and effective cross section in cellar for storing things is amassed and reduces, rotary system resistance increases, and has a strong impact in cellar for storing things and ventilates, and obstruction material movement, reduces the working efficiency of rotary kiln.
Existing treatment process is normally when after rotary kiln running for some time, and stop rotary kiln, after rotary kiln cools completely, operator enter in rotary kiln, carry out the cleaning work of ring formation in rotary kiln.The shortcoming of this mode is: 1. need the extra workload increasing operator, add cost of labor; 2. during stop and rotation kiln, without finished product output, inefficiency.
Summary of the invention
Object provided by the invention is to provide a kind of rotary kiln for calcium aluminate powder, to reduce the ring formation in rotary kiln.
In order to achieve the above object, the invention provides following scheme: comprise rotary kiln body, drive unit, rolling ring and bearing, rotary kiln body is the cylindrical shell of hollow, rotary kiln body is provided with opening for feed and discharge port, the middle part of rotary kiln body is fixed with transmitting gear, transmitting gear is connected with the output terminal of drive unit, rotary kiln body is fixed with rolling ring, rolling ring can be rolled on bearing, wherein, bearing is provided with groove, groove and rolling ring match, rotary kiln body is toward the downward-sloping 3-5 ° of discharge end, rotary kiln body is provided with the clear coil apparatus for clearing up ring formation in the body of revolution cellar for storing things, clear coil apparatus comprises rotating disk, clear circle bar and scraper, the quantity of clear circle bar is at least 2, clear circle bar is symmetrical and be fixed on rotating disk along center of turntable, and scraper is fixed on and encloses clearly on bar, and the free end of clear circle bar is drill bit, the feed end of rotary kiln body is provided with sealing cover, sealing cover comprises cover plate and 2 pieces of flaps, and the center of cover plate is provided with the through hole that aperture is less than the diameter of flap, and cover plate is between 2 pieces of flaps, flap is provided with through hole, and the top of through hole is also hinged with baffle plate.
Principle of the present invention and beneficial effect are:
Rotary kiln body rotates under the drive of drive unit, clear circle bar enters in rotary kiln by the through hole on flap, rotate rotating disk, clear circle bar is driven to rotate in rotary kiln, under the external force of clear circle bar, ring formation is disintegrated, and rotates, finally discharge from the discharge port of rotary kiln body in rotary kiln body with raw material.
The middle part of rotary kiln body is fixed with transmitting gear, and transmitting gear is connected with the output terminal of drive unit; Gear and the transmitting gear of the output terminal of drive unit engage each other, and band nutating gear rotates, then drive rotary kiln body to rotate, geartransmission is steady, reliable operation.Rotary kiln body is fixed with rolling ring, and rolling ring can be rolled on bearing, and bearing is provided with groove, and groove and rolling ring match; Groove in bearing increases the contact area with rolling ring, reduces rotary kiln body stress concentration.Rotary kiln body is toward the downward-sloping 3-5 ° of discharge end; The inclination number of degrees are too high, then can reduce the time that raw material stops in rotary kiln, and not exclusively, the inclination number of degrees are too low in reaction; Then can increase the time that raw material stops in rotary kiln, decrease working efficiency.
Cleaning plant is for clearing up the ring formation in rotary kiln; The quantity of clear circle bar is at least 2, and clear circle bar is symmetrical and be fixed on rotating disk along center of turntable; Clear circle bar is when rotating, and the easily larger vibration of generation and skew, many are enclosed clearly bar centrosymmetry and arrange the skew can well offset each other, and meanwhile, after the quantity increase of clear circle bar, cleaning effect is better.Scraper is fixed on and encloses clearly on bar; Scraper can cut the ring formation of rotary kiln body sidewall, increases cleaning scope.The free end of clear circle bar is drill bit; When ring formation too much blocked up time, drill bit to ring formation cleaning get up to be more prone to.The feed end of rotary kiln body is provided with cover plate and 2 pieces of flaps, and the center of cover plate is provided with the through hole that aperture is less than the diameter of flap, and cover plate is between two pieces of flaps; Cover plate and flap combine, then can close feed end, and two flaps can rotate.Flap is provided with through hole, and the top of through hole is also hinged with baffle plate; Clear circle bar can through through hole thus clear up ring formation, and meanwhile, unfinishedly ensure that scraper enters in rotary kiln, baffle plate is set to hinged, and when scraper enters, baffle plate is opened, and rotate and enclose bar clearly, baffle plate then can be closed automatically, easy and simple to handle.
Compared with traditional rotary kiln for calcium aluminate powder, passing in rotary kiln by enclosing clearly bar, rotating rotating disk, the cleaning work to rotary kiln can being completed, carrying out labor cleaning without the need to stopping rotary kiln; While decreasing cost of labor, also improve the working efficiency of rotary kiln.
Further, be also provided with frame and spacing collar, frame is provided with motor, and motor is connected with rotating disk, and spacing collar is fixed in frame.Driven by motor dial rotation, more laborsaving, efficiency is higher; Spacing collar then effectively can limit the Oscillation Amplitude of channel washer.
Further, rotating disk turn to contrary with turning to of rotary kiln.Rotating backward is the equal of the speed of relative movement adding both, reduces the rotation burden of motor.
Further, the outside surface of clear circle bar and scraper is coated with high-temperaure coating.High-temperaure coating effectively adds the work-ing life of enclosing clearly bar and scraper.
Further, clear circle bar is hollow structure, is provided with working medium in clear circle bar.The clear circle bar of hollow structure forms heat pipe together with working medium, takes full advantage of the Rapid Thermal hereditary property of heat-conduction principle and refrigeration filling, is delivered to rapidly outside thermal source by the heat of thermal objects through heat pipe.Add the heat radiation of enclosing clearly bar, add the work-ing life of enclosing clearly bar.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation:
Fig. 1 is the structural representation of the present invention for the embodiment of the rotary kiln of calcium aluminate powder;
Fig. 2 is the structural representation of the present invention for the embodiment of the rotary kiln of calcium aluminate powder;
Fig. 3 is the structural representation of the present invention for sealing cover in the embodiment of the rotary kiln of calcium aluminate powder;
Fig. 4 is the explosive view of Fig. 3;
Fig. 5 is the structural representation of baffle plate in Fig. 3;
Fig. 6 is the structural representation of the present invention for coil apparatus clear in the embodiment of the rotary kiln of calcium aluminate powder.
Embodiment
Reference numeral during accompanying drawing illustrates is: rotary kiln body 1, transmitting gear 2, rolling ring 3, bearing 4, sealing cover 5, cover plate 500, flap 501, baffle plate 502, clear coil apparatus 6, clear circle bar 600, scraper 601, rotating disk 602, back-up ring 7.
The present embodiment provides a kind of rotary kiln for calcium aluminate powder, as shown in Figure 1 and Figure 2, mainly comprises rotary kiln body 1 and clear coil apparatus 6.The left end of rotary kiln body 1 is discharge end, and right-hand member is feed end, and is provided with feed inlet and outlet accordingly; The middle part of rotary kiln body 1 is nested with transmitting gear 2, is fixed with powerful drive-motor (not shown) below transmitting gear 2, and output terminal and the transmitting gear 2 of drive-motor engage each other, and rotate to drive transmitting gear 2.
The two ends, left and right of rotary kiln body 1 are welded with rolling ring 3, and rolling ring 3 is arranged in the groove of the bearing 4 of below, increases rolling ring 3 and the contact area of bearing 4, reduces stress concentration, and prevent rotary kiln body 1 left and right displacement.In addition, the height of the bearing 4 on right side, higher than the bearing 4 in left side, makes rotary kiln body 1 can to the discharge port direction inclination 3-5 ° of left end.During erection support, need in real time rotary kiln body 1 is measured, when angle of inclination excessive or too small time, adjust angle by the height increasing or reduce bearing, guarantee that angle of inclination is in 3-5 °.
The right side of rotary kiln body 1 is also provided with sealing cover 5 and clear coil apparatus 6.As shown in Fig. 3, Fig. 4 and Fig. 5, sealing cover 5 comprises circular cover plate 500 and flap 501, the center of cover plate 500 is offered porose, the diameter in hole is less than the diameter of flap 501, flap 501 also offers 5 through holes, wherein, and 4 centrosymmetry along flap 501, through hole with enclose bar running fit clearly, can pass through for enclosing clearly bar.The top of 4 through holes is all hinged with baffle plate 502, and baffle plate 502 can facilitate scraper to enter, and can automatically close simultaneously.Another through hole is located at center of turntable, can pass for bolt; Bolt passes through hole and locks the nut of both sides, is fixed on cover plate 500 by 2 pieces of flaps 501.During concrete installation, first a nut is screwed in bolt, by bolt through flap 501, and bolt is passed inside cover plate 500, build cover plate 500, then second piece of flap 501 is pierced in bolt, and lock nut.Leave gap slightly between flap 501 and cover plate 500, flap 501 can be rotated.
As shown in Figure 6, clear coil apparatus 6 comprises circle bar 600, scraper 601 and rotating disk 602 clearly, the quantity of clear circle bar 600 is 4, clear circle bar 600 is mutually corresponding with the hole on flap 501 along rotating disk 602 centrosymmetry, clear circle bar 600 is bolted on rotating disk 602, scraper 601 is fixed on and encloses clearly on bar 600, and the high order end of clear circle bar 600 is drill bit.Rotating disk 602 rotates by driven by motor, and whole clear coil apparatus 6 is arranged on slidably in frame (not shown), and frame is also welded with back-up ring 7, and spacing collar then effectively can limit the Oscillation Amplitude of channel washer.
In addition, the outside surface of clear circle bar and scraper is coated with high-temperaure coating.High-temperaure coating effectively adds the work-ing life of enclosing clearly bar and scraper.Clear circle bar 600 is hollow structure, is provided with working medium in clear circle bar 600.The clear circle bar 600 of hollow forms heat pipe together with working medium, take full advantage of the Rapid Thermal hereditary property of heat-conduction principle and refrigeration filling, through heat pipe, the heat of thermal objects is delivered to rapidly outside thermal source, adds the work-ing life of heat radiation and the clear circle bar 600 enclosing clearly bar 600.
During specific works, open heating unit and rotary kiln body 1 is heated; Start drive-motor, band nutating gear 2 rotates; In the opening for feed of rotary kiln body 1, add raw material, roll in raw material limit in rotary kiln body 1, limit, by thermal response, is then gone out and carried out next step from the discharge port of left end.After using for some time, in rotary kiln body 1, a lot of ring formation can be produced; Now, change sealing cover 5, and clear coil apparatus 6 is installed frame, after matching with sealing cover 5, drive rotating disk 602 to rotate with motor, the direction of rotation is contrary with turning to of rotary kiln body 1, simultaneously, be moved to the left coil apparatus 6 clearly, scraper 601 can cut the ring formation of rotary kiln body 1 sidewall, increases cleaning scope.The free end of clear circle bar 600 is drill bit; When ring formation too much blocked up time, drill bit to ring formation cleaning get up to be more prone to.
Above-described is only the preferred embodiment of the present invention; should be understood that; for a person skilled in the art; under the prerequisite not departing from structure of the present invention; some distortion and improvement can also be made; these also should be considered as protection scope of the present invention, and these all can not affect effect of the invention process and practical applicability.

Claims (5)

1. the rotary kiln for calcium aluminate powder, comprise rotary kiln body, drive unit, rolling ring and bearing, rotary kiln body is the cylindrical shell of hollow, rotary kiln body is provided with opening for feed and discharge port, the middle part of rotary kiln body is fixed with transmitting gear, transmitting gear is connected with the output terminal of drive unit, rotary kiln body is fixed with rolling ring, rolling ring can be rolled on bearing, it is characterized in that, bearing is provided with groove, groove and rolling ring match, rotary kiln body is toward the downward-sloping 3-5 ° of discharge end, rotary kiln body is provided with the clear coil apparatus for clearing up ring formation in the body of revolution cellar for storing things, clear coil apparatus comprises rotating disk, clear circle bar and scraper, the quantity of clear circle bar is at least 2, clear circle bar is symmetrical and be fixed on rotating disk along center of turntable, and scraper is fixed on and encloses clearly on bar, and the free end of clear circle bar is drill bit, the feed end of rotary kiln body is provided with sealing cover, sealing cover comprises cover plate and 2 pieces of flaps, and the center of cover plate is provided with the through hole that aperture is less than the diameter of flap, and cover plate is between 2 pieces of flaps, flap is provided with through hole, and the top of through hole is also hinged with baffle plate.
2., as claimed in claim 1 for the rotary kiln of calcium aluminate powder, it is characterized in that, also comprise frame and spacing collar, frame is provided with motor, and motor is connected with rotating disk, and spacing collar is fixed in frame.
3., as claimed in claim 1 for the rotary kiln of calcium aluminate powder, it is characterized in that, turning to of rotating disk is contrary with turning to of rotary kiln.
4. as claimed in claim 1 for the rotary kiln of calcium aluminate powder, it is characterized in that, the outside surface of clear circle bar and scraper is coated with high-temperaure coating.
5. the rotary kiln for calcium aluminate powder as described in any one of Claims 1-4, is characterized in that, clear circle bar is hollow structure, is provided with working medium in clear circle bar.
CN201520466935.9U 2015-07-02 2015-07-02 A rotary kiln for aluminic acid calcium powder Expired - Fee Related CN204848301U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520466935.9U CN204848301U (en) 2015-07-02 2015-07-02 A rotary kiln for aluminic acid calcium powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520466935.9U CN204848301U (en) 2015-07-02 2015-07-02 A rotary kiln for aluminic acid calcium powder

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108793213A (en) * 2018-07-05 2018-11-13 云南文山铝业有限公司 The method and device of organic matter in aluminium ash sintering process cooperation-removal aluminium oxide mother liquor
CN110642279A (en) * 2018-06-26 2020-01-03 尧柏特种水泥技术研发有限公司 Production method of calcium aluminate for high-performance water treatment agent

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110642279A (en) * 2018-06-26 2020-01-03 尧柏特种水泥技术研发有限公司 Production method of calcium aluminate for high-performance water treatment agent
CN108793213A (en) * 2018-07-05 2018-11-13 云南文山铝业有限公司 The method and device of organic matter in aluminium ash sintering process cooperation-removal aluminium oxide mother liquor
CN108793213B (en) * 2018-07-05 2021-03-05 云南文山铝业有限公司 Method and device for removing organic matters in aluminum oxide mother liquor cooperatively by aluminum ash sintering method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151209

Termination date: 20160702

CF01 Termination of patent right due to non-payment of annual fee