CN204844409U - Superstructure suppression takes shape quick -wittedly and forming die thereof - Google Patents

Superstructure suppression takes shape quick -wittedly and forming die thereof Download PDF

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Publication number
CN204844409U
CN204844409U CN201520640153.2U CN201520640153U CN204844409U CN 204844409 U CN204844409 U CN 204844409U CN 201520640153 U CN201520640153 U CN 201520640153U CN 204844409 U CN204844409 U CN 204844409U
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CN
China
Prior art keywords
superstructure
frame
mould
framed
low mold
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Expired - Fee Related
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CN201520640153.2U
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Chinese (zh)
Inventor
王安全
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CHONGQING HUANZHOU NEW BUILDING MATERIAL Co Ltd
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CHONGQING HUANZHOU NEW BUILDING MATERIAL Co Ltd
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Abstract

The utility model discloses a superstructure suppression forming die, its characterized in that, mould include the framed and last mould of lower mould, side that from the bottom up set gradually, wherein, the lower mould on fixing the frame that is taking shape and be used for taking shape the mold core of superstructure inner chamber face, still including lieing in the peripheral round of mold core be used for taking shape spacing limit troops under one's command surface lower framed of superstructure, the framed vertical side view that just is used for the spacing limit portion of a shaping superstructure for frame construction of side, go up the mould lower surface die cavity surface profile on the superstructure body that is used for taking shape. The utility model also discloses a superstructure suppression takes shape quick -wittedly of adopting above -mentioned mould structure. The utility model is suitable for a gypsum dry process of superstructure suppression production has simple structure, and degree of automation is high, and production efficiency is high, and the effectual advantage that takes shape has greatly improved the intensity and the pressure -bearing performance of superstructure.

Description

A kind of superstructure pressing make-up machine and shaping dies thereof
Technical field
The utility model belongs to superstructure production equipment for building.In particular to a kind of superstructure pressing make-up machine and shaping dies thereof.
Background technology
Superstructure is a kind of building block for the formation of floor, is generally the rectangular block shape body of the inner chamber that has that Open Side Down, builds again and be formed as one overall floor during use on floor after being arranged by some superstructures.In such floor, superstructure position is hollow-core construction, can save material and reach sound-insulating and heat-insulating effect.
And ardealite (referred to as PG) be phosphate fertilizer, phosphoric acid production time the solid waste that gives off, that what to generate because of chemical reaction in industrial production take calcium sulfate as byproduct or the waste residue of main component, be a kind of industry by-product gypsum, arbitrarily discharge can produce larger harm to environment.To at present, China's industrial by-product ardealite packing phenomenon is serious, accumulation is to reach several hundred million, ardealite mostly is outdoor accumulation, both land occupation, waste resource again, the acidity contained and other harmful substances easily pollute surrounding enviroment, have become the key factor of restriction China's coal-firing units gas desulfurization and phosphatic fertilizer company sustainable development.
Industry by-product gypsum, through suitably process, can substitute the plaster of paris completely.Current, industry by-product gypsum comprehensive utilization mainly contains two approach: one is be used as the solidifying agent of cement slow (tune), accounts for 70% of industry by-product gypsum volume of comprehensive utilization; Two is produce gypsum building material product, comprises Thistle board, gypsum block, gypsum hollow lath, dry-mixed mortar, gypsum brick etc.Therefore, make if industry by-product gypsum can be used for superstructure, then can solve part industry by-product gypsum and pile up the harm brought, save cost, turn waste into wealth!
In prior art, there is part and adopt the superstructure prepared of gypsum, but existing gypsum superstructure, its structure is imitated existing cement building cover structure, and manufacture craft is then adopt wet method to make, and adds water pour the dry aftershaping of mould into after pulping and obtain by gypsum., there is the defect that intensity is low, bear pressure less, be unsuitable for Application in Building in this gypsum.
Inventor once invented a kind of full-dry method plastering production technology, be a kind of semi-hydrated gypsum powder that adopts was that water that main raw material(s) only adds crystallization water component is pressed and obtains the method for plastering, can improve plastering intensity.
But there is not the equipment that can realize the compressing production superstructure of dry method in prior art, therefore it is simple to need to design a kind of structure, production efficiency is high, and what forming effect was good can be applicable to the superstructure production equipment that gypsum dry method suppresses production.
Utility model content
For above-mentioned the deficiencies in the prior art, technical problem to be solved in the utility model is: how to provide a kind of structure simple, production efficiency is high, and what forming effect was good can be applicable to superstructure pressing make-up machine and the shaping dies thereof that gypsum dry method suppresses production; To improve superstructure intensity and load performance.
In order to solve the problems of the technologies described above, the utility model have employed following technical scheme:
A kind of superstructure pressing make-up machine, it is characterized in that, described superstructure pressing make-up machine comprises forming machine frame, with the mould be arranged in forming machine frame, mould comprises the counterdie set gradually from top to bottom, framed and the patrix of side, the superstructure die cavity mated with the superstructure of following structure can be formed after mould matched moulds, described superstructure comprises the superstructure body of the rectangular block shape structure of the inner chamber that has that Open Side Down, superstructure chamber body madial wall and corresponding superstructure body outer surface are outside inclined downward and arrange, superstructure body lower end peripheral has a circle and horizontally outward extends the spacing edge obtained, wherein, described counterdie comprises and to be fixed in forming machine frame and for the core rod of the superstructure inner cavity surface that is shaped, also comprise be positioned at core rod periphery a circle for the low mold frame of the position-limited edge lower surface of the superstructure that is shaped, low mold frame periphery vertically can be engaged in slidably on the vertical low mold frame guide pillar arranged and can be driven by low mold frame lifting body and realize lifting, the vertical side view of the framed spacing edge for frame structure and for the superstructure that is shaped of described side, the framed periphery of side vertically can be engaged in slidably on the vertical framed guide pillar of side arranged and can be driven by the framed elevating mechanism of side and realize lifting, described patrix lower surface die cavity vertically can be engaged on the vertical patrix guide pillar arranged the realization and patrix upper surface is connected with the forcing press be positioned at above patrix slidably for be shaped superstructure body upper surface shape and patrix periphery and to be elevated.
When this superstructure pressing make-up machine uses, first drive the cavity structure making the framed descending and counterdie matched moulds of side form mould bottom by the framed elevating mechanism of side, then charging.And then start the descending matched moulds of patrix and compressingly obtain superstructure product, first drive the framed up disengaging product of side by the framed elevating mechanism of side after compacting; And then control patrix framed with side together be up to top position, then control low mold frame lifting body drive low mold frame upwards by product upwards jacking to core rod top position.Now namely Product Level draws off by reliable drawing mechanism.Wherein, the demoulding of the very convenient mould of dies cavity shape, is beneficial to the compressing of product, can not because of the adhesion of mould during the demoulding and product surface and destroy product is surperficial.The vertical side view of the framed spacing edge for the superstructure that is shaped of side simultaneously wherein arranged separately; Like this, not only can facilitate the demoulding first carrying out side modules, and by plus-minus or its height of the framed change of side can be changed, and then obtain the product of different spacing edge thickness.
As optimization, low mold frame comprises low mold frame body and removably fixes the detachable counterdie top frame that (the concrete reliable vertical sunk screw realization arranged is detachable fixing) is arranged on low mold frame body upper surface, detachable counterdie top frame inner side edge shape coordinates consistent with core rod outer side edges lower shape, and described low mold frame body upper surface or detachably counterdie top frame upper surface are for the position-limited edge lower surface of the superstructure that is shaped.
Like this, also conveniently by plus-minus detachable counterdie top frame, and then Total Product thickness can be changed, obtain the superstructure product of different model.
As optimization, arrangement can be formed after described mould matched moulds in tetragonal four superstructure die cavities.Like this, batch production can be realized, enhance productivity.
In such scheme, also disclose the compressing mould of superstructure of a kind of the utility model request protection, it is characterized in that, mould comprises the framed and patrix of the counterdie, the side that set gradually from top to bottom, the superstructure die cavity mated with the superstructure of following structure can be formed after mould matched moulds, described superstructure comprises the superstructure body of the rectangular block shape structure of the inner chamber that has that Open Side Down, superstructure chamber body madial wall and corresponding superstructure body outer surface are outside inclined downward and arrange, and superstructure body lower end peripheral has a circle and horizontally outward extends the spacing edge obtained; Wherein, described counterdie comprises and to be fixed in forming machine frame and for the core rod of the superstructure inner cavity surface that is shaped, also comprise be positioned at core rod periphery a circle for the low mold frame of the position-limited edge lower surface of the superstructure that is shaped, the vertical side view of the framed spacing edge for frame structure and for the superstructure that is shaped of described side; Described patrix lower surface die cavity is for being shaped superstructure body upper surface shape.
Further, low mold frame comprises low mold frame body and is removably fixedly installed on the detachable counterdie top frame of low mold frame body upper surface, detachable counterdie top frame inner side edge shape coordinates consistent with core rod outer side edges lower shape, and described low mold frame body upper surface or detachably counterdie top frame upper surface are for the position-limited edge lower surface of the superstructure that is shaped.
This mould structure, not only can facilitate the compressing and demoulding, and by plus-minus detachable counterdie top frame, and then can change Total Product thickness, obtains the superstructure product of different model.
In sum, the gypsum dry method compacting that the utility model is applicable to superstructure is produced, and have structure simple, automaticity is high, and production efficiency is high, the advantage that forming effect is good, drastically increases intensity and the load performance of superstructure.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation that have employed the superstructure production equipment of the utility model structure.
Fig. 2 is the structural representation of independent superstructure pressing make-up machine in Fig. 1.
Fig. 3 is the fractionation structural representation of each component of independent mould part in Fig. 2.
Fig. 4 is the structural representation of independent feed arrangement in Fig. 1.
Fig. 5 is the structural representation of independent drawing mechanism in Fig. 1.
Fig. 6 is the structural representation of the superstructure that Fig. 1 device fabrication obtains.
Detailed description of the invention
The utility model is described in further detail for the superstructure production equipment that have employed the utility model structure below in conjunction with a kind of and accompanying drawing thereof.
During concrete enforcement: as shown in figures 1 to 6, a kind of superstructure production equipment, wherein, comprise superstructure pressing make-up machine, be positioned at the feed arrangement of superstructure pressing make-up machine side and be positioned at the drawing mechanism of superstructure pressing make-up machine opposite side, described superstructure pressing make-up machine comprises forming machine frame 5, with the mould be arranged in forming machine frame 5, mould comprises the counterdie set gradually from top to bottom, side framed 6 and patrix 7, the superstructure die cavity mated with the superstructure of structure shown in Fig. 6 can be formed after mould matched moulds, described superstructure comprises the superstructure body 1 of the rectangular block shape structure of the inner chamber that has that Open Side Down, in superstructure body 1, chamber inner sidewall and corresponding superstructure body outer surface are the setting of outside inclined downward, superstructure body lower end peripheral has a circle and horizontally outward extends the spacing edge 2 obtained, wherein, described counterdie comprises and to be fixed in forming machine frame and for the core rod 8 of the superstructure inner cavity surface that is shaped, also comprise be positioned at core rod 8 periphery a circle for the low mold frame of the position-limited edge lower surface of the superstructure that is shaped, low mold frame periphery vertically can be engaged in slidably on the vertical low mold frame guide pillar arranged and can be driven by low mold frame lifting body and realize lifting, described side framed 6 is frame structure and the vertical side view of spacing edge 2 for the superstructure that is shaped, framed 6 peripheries of side vertically can be engaged in slidably on the vertical framed guide pillar of side arranged and can be driven by the framed elevating mechanism of side and realize lifting, described patrix 7 lower surface die cavity vertically can be engaged on the vertical patrix guide pillar arranged the realization and patrix upper surface is connected with the forcing press 11 be positioned at above patrix slidably for be shaped superstructure body 1 upper surface shape and patrix periphery and to be elevated.
During this equipment use, first drive the cavity structure making the framed descending and counterdie matched moulds of side form mould bottom by the framed elevating mechanism of side, then by feed arrangement charging.And then start the descending matched moulds of patrix and compressingly obtain superstructure product, first drive the framed up disengaging product of side by the framed elevating mechanism of side after compacting; And then control patrix framed with side together be up to top position, then control low mold frame lifting body drive low mold frame upwards by product upwards jacking to core rod top position.Now namely Product Level draws off by reliable drawing mechanism.Therefore this superstructure production equipment, the reinforced and compressing of superstructure can be completed and demoulding discharging smoothly.The demoulding of the very convenient mould of dies cavity shape, is beneficial to the compressing of product, can not because of the adhesion of mould during the demoulding and product surface and destroy product is surperficial.The vertical side view of the framed spacing edge for the superstructure that is shaped of side simultaneously wherein arranged separately; Like this, not only can facilitate the demoulding first carrying out side modules, and by plus-minus or its height of the framed change of side can be changed, and then obtain the product of different spacing edge thickness.
In the present embodiment, low mold frame comprises low mold frame body 9 and removably fixes the detachable counterdie top frame 10 that (the concrete reliable vertical sunk screw realization arranged is detachable fixing) is arranged on low mold frame body upper surface, detachable counterdie top frame 10 inner side edge shape coordinates consistent with core rod 8 outer side edges lower shape, and described low mold frame body 9 upper surface or detachably counterdie top frame upper surface are for spacing edge 2 lower surface of the superstructure that is shaped.Like this, also conveniently by plus-minus detachable counterdie top frame, and then Total Product thickness can be changed, obtain the superstructure product of different model.
In the present embodiment, arrangement can be formed after described mould matched moulds in tetragonal four superstructure die cavities.Like this, batch production can be realized, enhance productivity.
In the present embodiment, described feed arrangement, comprise the charging frame 12 being fixed on superstructure pressing make-up machine side, in charging frame 12, level is just provided with charging vehicle platform 13 to the feeding section position between the counterdie of superstructure pressing make-up machine and patrix, charging vehicle platform is equipped with charging vehicle 14, charging vehicle 14 just has the reinforced frame 15 of about one both ends open to superstructure pressing make-up machine one end, be provided with in reinforced frame 15 for the charging control mechanism reinforced to mold cavity, charging vehicle 14 other end is fixed on charging vehicle platform is fixedly connected with away from the expansion link of the telescoping mechanism 16 of superstructure pressing make-up machine one end with one, reinforced frame 15 can be pushed in superstructure pressing make-up machine above counterdie and the framed mold cavity connected and composed of side after expansion link stretches out, reinforced frame can be retracted charging vehicle platform after retracting and make it be in below reinforced belt conveyor 26 discharge end by expansion link.
Like this, first by reinforced belt conveyor, the semi-hydrated gypsum powder material mixing the crystallization water is joined in reinforced frame during charging, then the expansion link of telescoping mechanism stretches out, reinforced frame is pushed into the framed top of side, then open charging control mechanism to feed in raw material, make material drop in mold cavity, after reinforced, expansion link is retracted, and can wait to get secondary feeding in raw material ready.Therefore this feed arrangement can realize charging automation, and structure is simple, controls convenient and swift.
In the present embodiment, be provided with roller below described charging vehicle 14 and charging vehicle can coordinate mobile with the slide rail that is arranged on charging vehicle platform.Like this, make its charging vehicle moving direction more accurate, be more beneficial to control.
In the present embodiment, charging control mechanism comprises the horizontally disposed reinforced rotating shaft 17 in couples of reinforced frame inside, reinforced rotating shaft and the reinforced motor 18 be arranged on charging vehicle are in transmission connection and make the charge door that can be formed between often pair of reinforced rotating shaft and mold cavity is corresponding, and reinforced rotating shaft being provided with vertically blade when blade makes often pair of reinforced rotating shaft rotate can stop charge door or open.
Like this, adopt this charging control mechanism, not only structure is simple, and it is convenient to control, and blade upset blanking can make material leave in mold cavity, improves uniformity.Control blanking by blade upset simultaneously and accurately can control discharge quantity, ensure that blanking is accurate, ensure product quality and improve homogeneity of product.During certain enforcement, other structure also can be leaned on to realize charging control, such as, adopt the structures such as the turnover discharge door of Electric Machine Control.
In the present embodiment, drawing mechanism comprises the discharging frame 19 being fixed on superstructure pressing make-up machine side, discharging frame upper surface has outfeed platforms 20, outfeed platforms 20 is just being provided with discharge guide to superstructure pressing make-up machine and is being equipped with out trolley 21, go out trolley 21 and just take out device is provided with to superstructure pressing make-up machine one end, go out trolley 21 to move ahead to superstructure pressing make-up machine direction and take out device can be made to enter into superstructure pressing make-up machine inside carry out feeding, go out trolley 21 and just can carry out discharging to the lifting charge platform 22 being positioned at below in the other direction after retrogressing makes take out device exit superstructure pressing make-up machine.
Like this, during discharging, first control out trolley to move along discharge guide toward superstructure pressing make-up machine direction, take out device is entered in superstructure pressing make-up machine and completes feeding, then go out after trolley reverse push goes out, lifting charge platform rises and accepts product, unclamps take out device and can complete steady feeding.Automaticity is high, and feeding is convenient and swift and control is stablized smooth and easy.
In the present embodiment, take out device is positioned at below outfeed platforms 20 and arranges.Like this, after convenient take out device feeding, material is transferred on the lifting charge platform of below.
In the present embodiment, described take out device comprises the strap 23 and ambulatory splint 24 that arrange downwards, strap 23 is oppositely arranged with ambulatory splint 24 and ambulatory splint is connected with the telescopic arm of a feeding gripper cylinder 25, makes the grasping part formed between strap and ambulatory splint for clamping feeding.
Like this, during feeding, after take out device enters into feeding position, control superstructure and be again up in the grasping part between strap and ambulatory splint, then gripper cylinder telescopic arm stretches out and drives ambulatory splint and strap to complete clamping to product superstructure, namely realizes clamping feeding.Therefore structure is simple and convenient to operation, controlling reliable, by clamping the mode feeding of superstructure side, can ensure the integrality of product, when avoiding feeding, product wrecks.
In the present embodiment, described ambulatory splint 24 upper end thereof is arranged on a fixed arm be fixed on below outfeed platforms 20, and ambulatory splint is just provided with elastomeric layer to strap side.Like this, clamping is more reliable, and elastomeric layer buffering effect, product surface clamping place unbalance stress can be avoided and crumble.
As shown in Figure 6, in the superstructure that in the said equipment, mold cavity is corresponding, described spacing edge 2 is the whole circle around superstructure body 1 lower end peripheral.Like this, when pushing down spacing edge, isostasy is stablized, and is beneficial to and ensures the intact of product.Wherein, described spacing edge upper surface has the downward limited impression of a circle 3 around superstructure body, and corresponding limited impression 3 position of position-limited edge lower surface has the downward spacing preiection of a circle 4.Like this, what be more beneficial to spacing edge is spacing, and limited impression and spacing preiection can also play obstruction effect in pressing process simultaneously, prevents material under stress and surrounding flowing too downwards, ensures product shaping plumpness, guarantee Total Product intensity.In addition, this superstructure in use, if will increase inner chamber vertical height, can arrange downward back-up block, can carry out spacing connection between back-up block and spacing edge by spacing preiection below position-limited edge portion.Wherein, be circular arc transition between described superstructure body 1 appearance side face and end face.Be beneficial to shaping and the demoulding of outer surface corner like this, ensure product integrality.Wherein, be circular arc transition between described superstructure body 1 internal chamber wall side face and end face.Be beneficial to shaping and the demoulding of inner surface corner like this, ensure product integrality.Wherein, described superstructure body 1 internal chamber wall end face is the arcwall face of middle part epirelief.Be beneficial to shaping and the demoulding of inner chamber end face like this.
The superstructure that the utility model is obtained, its intensity is high, lightweight, and water absorption rate is less than 5%, exotic shape, and fracture resistence force is high; And pressure urgent need; Existing gypsum superstructure cannot reach.

Claims (5)

1. a superstructure pressing make-up machine, it is characterized in that, described superstructure pressing make-up machine comprises forming machine frame, with the mould be arranged in forming machine frame, mould comprises the counterdie set gradually from top to bottom, framed and the patrix of side, the superstructure die cavity mated with the superstructure of following structure can be formed after mould matched moulds, described superstructure comprises the superstructure body of the rectangular block shape structure of the inner chamber that has that Open Side Down, superstructure chamber body madial wall and corresponding superstructure body outer surface are outside inclined downward and arrange, superstructure body lower end peripheral has a circle and horizontally outward extends the spacing edge obtained, wherein, described counterdie comprises and to be fixed in forming machine frame and for the core rod of the superstructure inner cavity surface that is shaped, also comprise be positioned at core rod periphery a circle for the low mold frame of the position-limited edge lower surface of the superstructure that is shaped, low mold frame periphery vertically can be engaged in slidably on the vertical low mold frame guide pillar arranged and can be driven by low mold frame lifting body and realize lifting, the vertical side view of the framed spacing edge for frame structure and for the superstructure that is shaped of described side, the framed periphery of side vertically can be engaged in slidably on the vertical framed guide pillar of side arranged and can be driven by the framed elevating mechanism of side and realize lifting, described patrix lower surface die cavity vertically can be engaged on the vertical patrix guide pillar arranged the realization and patrix upper surface is connected with the forcing press be positioned at above patrix slidably for be shaped superstructure body upper surface shape and patrix periphery and to be elevated.
2. superstructure pressing make-up machine as claimed in claim 1, it is characterized in that, low mold frame comprises low mold frame body and is removably fixedly installed on the detachable counterdie top frame of low mold frame body upper surface, detachable counterdie top frame inner side edge shape coordinates consistent with core rod outer side edges lower shape, and described low mold frame body upper surface or detachably counterdie top frame upper surface are for the position-limited edge lower surface of the superstructure that is shaped.
3. superstructure pressing make-up machine as claimed in claim 1, is characterized in that, can form arrangement in tetragonal four superstructure die cavities after described mould matched moulds.
4. the compressing mould of superstructure, it is characterized in that, mould comprises the framed and patrix of the counterdie, the side that set gradually from top to bottom, the superstructure die cavity mated with the superstructure of following structure can be formed after mould matched moulds, described superstructure comprises the superstructure body of the rectangular block shape structure of the inner chamber that has that Open Side Down, superstructure chamber body madial wall and corresponding superstructure body outer surface are outside inclined downward and arrange, and superstructure body lower end peripheral has a circle and horizontally outward extends the spacing edge obtained; Wherein, described counterdie comprises and to be fixed in forming machine frame and for the core rod of the superstructure inner cavity surface that is shaped, also comprise be positioned at core rod periphery a circle for the low mold frame of the position-limited edge lower surface of the superstructure that is shaped, the vertical side view of the framed spacing edge for frame structure and for the superstructure that is shaped of described side; Described patrix lower surface die cavity is for being shaped superstructure body upper surface shape.
5. the compressing mould of superstructure as claimed in claim 4, it is characterized in that, low mold frame comprises low mold frame body and is removably fixedly installed on the detachable counterdie top frame of low mold frame body upper surface, detachable counterdie top frame inner side edge shape coordinates consistent with core rod outer side edges lower shape, and described low mold frame body upper surface or detachably counterdie top frame upper surface are for the position-limited edge lower surface of the superstructure that is shaped.
CN201520640153.2U 2015-08-24 2015-08-24 Superstructure suppression takes shape quick -wittedly and forming die thereof Expired - Fee Related CN204844409U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690550A (en) * 2016-03-23 2016-06-22 淄博元和机电工程有限公司 Automatic pressing machine mold for cylindrical refractory bricks, fully-automatic hydraulic brick pressing machine and brick pressing process
CN111702937A (en) * 2020-06-13 2020-09-25 惠州中民住友科技有限公司 Precast concrete member forming process and forming device thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105690550A (en) * 2016-03-23 2016-06-22 淄博元和机电工程有限公司 Automatic pressing machine mold for cylindrical refractory bricks, fully-automatic hydraulic brick pressing machine and brick pressing process
CN105690550B (en) * 2016-03-23 2018-02-13 淄博元和机电工程有限公司 Tubular refractory brick mo(u)ldenpress mould, automatic hydraulic press and pressure brickwork skill
CN111702937A (en) * 2020-06-13 2020-09-25 惠州中民住友科技有限公司 Precast concrete member forming process and forming device thereof

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