CN204842965U - Automatic scarfing cinder machine slag scraping device of ingot casting - Google Patents
Automatic scarfing cinder machine slag scraping device of ingot casting Download PDFInfo
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- CN204842965U CN204842965U CN201520483396.XU CN201520483396U CN204842965U CN 204842965 U CN204842965 U CN 204842965U CN 201520483396 U CN201520483396 U CN 201520483396U CN 204842965 U CN204842965 U CN 204842965U
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- slag
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Abstract
The utility model provides an automatic scarfing cinder machine slag scraping device of ingot casting, its characterized in that is including fixing the short montant on two crossbeams respectively, and the lower extreme of two short montants cup joints at the both ends of horizontal rotating shaft through the axle sleeve, and the pivot middle part is fixed with makes wobbling scum board subassembly along with the rotation of pivot, and the one end of pivot is fixed with the pendulum rod, this pendulum rod and fix and match and connect taking off push rod on one side of the sediment mechanism. Can be conveniently the push rod along with take off sediment mechanism accomplish drag for the sediment, lift, topple over in, promote the pendulum rod and swing backward together with the scum board subassembly and avoid sediment shovel back, the push rod is promptly along with taking off sediment mechanism along whole breaking away from in the twinkling of an eye of descending of guide rail with the pendulum rod to make the scum board subassembly return at the counter weight effect lower hem, messenger's sediment shovel is returning contacting in the twinkling of an eye of moving, rise with the scum board along with the whole sediment mechanism of taking off, and scrapes down the aluminium oxide sediment on the sediment shovel, takes off the sediment for next round and prepares. Totally, thoroughly replace artifically refusing with the aluminium oxide sediment scarfing cinder of aluminium ingot ingot casting in -process, scraping the sediment, reduction intensity of labour has improved production efficiency.
Description
Technical field
The utility model relates to a kind of slag-scraper, and particularly the automatic slag-scraper of a kind of ingot casting automatic slag removal machine, belongs to aluminum ingot casting facilty design and manufacturing technology field.
Technical background
In the process of remelted aluminum ingot ingot casting again, aluminium liquid enters after mold through shunting disk, and Slow cooling forms remelting aluminium ingot in the mould.In the process, when aluminium liquid flows into mold, upper surface inevitably forms one deck oxidizing slag, if do not cleaned out by this layer of oxidizing slag, can have a strong impact on the presentation quality of remelting aluminium ingot, reduces product hierarchy, affects aluminium Business Economic Benefit.At present, ripe device is not still had to realize automatic slag removal to existing continuous casting machine both at home and abroad.Name is called " a kind of aluminium ingot automatic scummer ", number of patent application is 201210346256.9, two rotating shafts being provided with belt sprocket in frame, sprocket wheel is provided with the chain of belt scraping plate, can in the process of continuous casting, the synchronous aluminum oxidation slag automatically scraped in mold on liquid aluminum, though can automatic slag removal be realized, because chain easily causes scarfing cinder effect undesirable by heat ageing, practical application of therefore not yet putting into production at present.Another name is called " a kind of pig moulding machine use full-automatic Cinder Machine ", number of patent application is 201310007256.0, and its a complete set of equipment adopts cylinder as power, can to skim operation to two groups of molds simultaneously.Cantilever is wherein arranged on pedestal, tracking mechanism is arranged on cantilever by feed rod, detent mechanism is arranged on below tracking mechanism, after detent mechanism determination molding position, by tracking mechanism follow mold one synkinematic while, mechanical arm declines and to skim action, and mechanical arm resets after lifting and moving to the peripheral scarfing cinder in workspace afterwards.Though also can realize automatic slag removal, stick to aluminium oxide slag on slag shovel after scarfing cinder still by labor cleaning, effect is undesirable, and operating environment temperature is high, and labour intensity is large, and labor productivity is low, and there is high temperature aluminum liquid and to splash the potential safety hazards such as injury operating personnel.Therefore, be necessary to be improved prior art.
Summary of the invention
For overcoming prior art above shortcomings, the utility model provides a kind of ingot casting automatic slag removal machine slag-scraper, replaces artificial scarfing cinder, not only reduce the labour intensity of operator, enhance productivity, ensure handling safety, and structure is simple, high efficient and reliable.
The utility model is completed by following technical proposal: a kind of ingot casting automatic slag removal machine slag-scraper, it is characterized in that comprising the short montant be separately fixed on two crossbeams, the lower end of two short montants is socketed in the two ends of horizontal rotating shaft by axle sleeve, the scum board assembly doing with the rotation of rotating shaft to swing is fixed with in the middle part of rotating shaft, one end of rotating shaft is fixed with fork, this fork is matched with the push rod being fixed on slag scraping mechanism side, so that push rod drags for slag completing with slag scraping mechanism, lift, while toppling over, promote fork together with scum board assembly swing backward avoid slag shovel after, namely push rod is departing from along moment of guide rail entire lowering and fork with slag scraping mechanism, thus scum board assembly is swung back, slag is shoveled with whole slag scraping mechanism travelling backwards, the moment of rising contacts with slag removal device, and the aluminium oxide slag shoveled by slag scrapes, thus complete and scrape slag action.
Described scum board assembly arranges multiple, be disposed in parallel in rotating shaft, each scum board assembly comprises the inverted U-shaped frame be fixed in rotating shaft, the upper end of inverted U-shaped frame is provided with axis hole, two lower ends are respectively equipped with draw-in groove, the both sides of scum board are placed in draw-in groove corresponding to inverted U-shaped frame two lower end respectively, the bar at scum board top is arranged with spring, and the axis hole that inverted U-shaped frame upper end is passed in the upper end of bar upwards extends, and the upper end of an inverted U-shaped frame is fixed with stay cord wherein, the stay cord other end is walked around the pulley be fixed on sill and is connected with counterweight, so that under push rod thrust, fork is made to drive axis of rotation, and then drive U-shaped frame and scum board to swing backward, make counterweight promote with stay cord reach simultaneously, after removing thrust instantaneously, the very fast backswing forward under the effect of counterweight decline again of U-shaped frame and scum board, thus it is ready for scraping the aluminium oxide slag removed the gred on shovel.
The quantity of described scum board assembly is shoveled corresponding with the slag of slag scraping mechanism, to strike off the aluminium oxide slag on each slag shovel.
Described slag scraping mechanism comprises master control bar and secondary control lever, main, the upper end of secondary control lever is respectively equipped with guide wheel, and two guide wheels are placed in corresponding riser guide respectively, main, the lower end of secondary control lever is all hinged on slag shovel through after the guide through hole on bracing frame by hinge, bracing frame is connected with chain, one end of chain is placed on the driven sprocket of slide rail corresponding end, the other end is placed on the drive sprocket of slide rail corresponding end, drive sprocket is placed on the output shaft of drive motors, under drive motors drives, to make chain-driving bracing frame and master, secondary control lever moves back and forth along slide rail, and in moving process, by master, the guide wheel of secondary control lever upper end, respectively along in the process of the rail moving of riser guide fluctuating, drives main, secondary control lever rises or declines in the guide through hole of bracing frame, and then drives main, the slag shovel of secondary control lever lower end completes inclination around hinge, level, the wobbling action of the different angles tilted again, the slag the most at last in mold on liquid aluminum is salvaged, lift slag, deslagging is to outside mold.
Support frame as described above comprises rectangular frame, the upper and lower horizon bar of this rectangular frame is symmetrical arranged the guide through hole of passing for major and minor control lever, cross bar is fixed with respectively outside the vertical bar in left and right of this rectangular frame, the short inserted link be plugged in chain is provided with in the middle part of each cross bar, U-shaped guide housing is connected with below each cross bar, U-shaped guide housing is placed on slide rail, so that under chain-driving, whole bracing frame is moved back and forth along slide rail together with slag scraping mechanism.
The utility model has following advantages and beneficial effect: adopt such scheme, can to complete with slag scraping mechanism at push rod easily and drag for slag, lift, while toppling over, promote fork together with scum board assembly swing backward avoid slag shovel after, namely push rod is departing from along moment of guide rail entire lowering and fork with slag scraping mechanism, thus scum board assembly is swung back under counterweight effect, slag is shoveled with whole slag scraping mechanism travelling backwards, the moment of rising contacts with scum board, and the aluminium oxide slag shoveled by slag scrapes, and it is complete to scrape slag action, flexibly, reliably, skim for next round and prepare.Completely, thoroughly replacement manually carry out aluminium oxide slag scarfing cinder in remelting aluminium ingot ingot casting process, scrape slag, need not manual operation and monitoring, considerably reduce the labour intensity of workman, improve production efficiency, guarantee safe production.
Accompanying drawing explanation
Fig. 1 is smoothing machine structural representation;
Fig. 2 is the B direction view of Fig. 1;
Fig. 3 is the A direction view of Fig. 1.
Detailed description of the invention
Below by embodiment, also the utility model is described in further detail by reference to the accompanying drawings.
The ingot casting automatic slag removal machine slag-scraper that the utility model provides, comprise the short montant 2 be separately fixed on forward and backward two crossbeams 1, the lower end of two short montants 2 is socketed in the two ends of horizontal rotating shaft 3 by axle sleeve 21, the scum board assembly doing with the rotation of rotating shaft 3 to swing is fixed with in the middle part of rotating shaft 3, the right-hand member of rotating shaft 3 is fixed with fork 31, and this fork 31 is matched with the push rod 84 being fixed on slag scraping mechanism side;
Described scum board assembly arranges three, be disposed in parallel in rotating shaft 3, each scum board assembly comprises the inverted U-shaped frame 4 be fixed in rotating shaft 3, the upper end of inverted U-shaped frame 4 is provided with axis hole 41, two lower ends are respectively equipped with draw-in groove 42, the both sides of scum board 5 are placed in draw-in groove 42 corresponding to inverted U-shaped frame 4 liang of lower ends respectively, the bar 51 at scum board 5 top is arranged with spring 52, and the axis hole 41 that inverted U-shaped frame 4 upper end is passed in the upper end of bar 51 upwards extends, and the upper end of an inverted U-shaped frame 4 is fixed with stay cord 61 wherein, stay cord 61 other end is walked around the pulley 62 be fixed on sill 1 and is connected with counterweight 6,
Described slag scraping mechanism comprises master control bar 9 and secondary control lever 91, main, secondary control lever 9, the upper end of 91 is respectively equipped with guide wheel 94, 95, two guide wheels 94, 95 are placed in corresponding master respectively, secondary guide rail 7, in 71, main, secondary control lever 9, the lower end of 91 is all hinged on slag shovel 93 through after the guide through hole 81 on bracing frame 8 respectively by hinge 92, bracing frame 8 is connected with chain 12, one end of chain 12 is placed on the driven sprocket of slide rail 11 corresponding end, the other end is placed on the drive sprocket of slide rail 11 corresponding end, and drive sprocket is placed on the output shaft of drive motors that (figure does not provide master, driven sprocket and drive motors), before slide rail 11 is fixed on, between rear two crossbeams 1, so that under drive motors drives, chain 12 is made to drive bracing frame 8 and master, secondary control lever 9, 91 move back and forth along slide rail 11, and in moving process, by master, secondary control lever 9, the guide wheel 94 of 91 upper ends, 95 respectively along main, secondary guide rail 7, 71 yo-yo rail movings, and drive main in moving process, secondary control lever 9, 91 rise or decline in the guide through hole 81 of bracing frame 8, and then drive main, secondary control lever 9, the slag shovel 93 of 91 lower ends completes inclination around hinge 92, level, the wobbling action of the different angles tilted again, the slag the most at last in mold 10 on liquid aluminum is salvaged, lift slag, deslagging is in the slag basin 101 outside mold 10.
Support frame as described above 8 comprises rectangular frame, the upper and lower horizon bar of this rectangular frame is symmetrical arranged the guide through hole 81 of passing for major and minor control lever 9,91, cross bar 82 is fixed with respectively outside the vertical bar in left and right of this rectangular frame, the short inserted link be plugged in chain 12 is provided with in the middle part of each cross bar 82, U-shaped guide housing 83 is connected with below each cross bar 82, U-shaped guide housing 83 is placed on slide rail 11, so that under chain 12 drives, whole bracing frame 8 is moved back and forth along slide rail 11 together with slag shovel 93.
During work: push rod 84 is while completing with slag scraping mechanism and dragging for slag, lift, topple over, promoting fork 31 drives rotating shaft 3 to rotate, and then drive U-shaped frame 4 and scum board 5 to swing backward, make counterweight 6 move forward with stay cord 61 simultaneously and promote, after removing thrust instantaneously, the very fast backswing forward under the effect of counterweight 6 decline again of U-shaped frame 4 and scum board 5, make slag shovel 95 to contact with scum board 5 in the moment with whole slag scraping mechanism travelling backwards, rising, thus the aluminium oxide slag on slag shovel 95 is scraped in slag basin 101, for next round scarfing cinder is ready.
Claims (4)
1. an ingot casting automatic slag removal machine slag-scraper, it is characterized in that comprising the short montant be separately fixed on two crossbeams, the lower end of two short montants is socketed in the two ends of horizontal rotating shaft by axle sleeve, the scum board assembly doing with the rotation of rotating shaft to swing is fixed with in the middle part of rotating shaft, one end of rotating shaft is fixed with fork, and this fork is matched with the push rod being fixed on slag scraping mechanism side.
2. ingot casting automatic slag removal machine slag-scraper according to claim 1, it is characterized in that described scum board assembly arranges multiple, be disposed in parallel in rotating shaft, each scum board assembly comprises the inverted U-shaped frame be fixed in rotating shaft, the upper end of inverted U-shaped frame is provided with axis hole, two lower ends are respectively equipped with draw-in groove, the both sides of scum board are placed in draw-in groove corresponding to inverted U-shaped frame two lower end respectively, the bar at scum board top is arranged with spring, and the axis hole that inverted U-shaped frame upper end is passed in the upper end of bar upwards extends, and the upper end of an inverted U-shaped frame is fixed with stay cord wherein, the stay cord other end is walked around the pulley be fixed on sill and is connected with counterweight.
3. ingot casting automatic slag removal machine slag-scraper according to claim 1, it is characterized in that described slag scraping mechanism comprises master control bar and secondary control lever, the upper end of major and minor control lever is respectively equipped with guide wheel, two guide wheels are placed in corresponding riser guide respectively, the lower end of major and minor control lever is all hinged on slag shovel through after the guide through hole on bracing frame by hinge, bracing frame is connected with chain, one end of chain is placed on the driven sprocket of slide rail corresponding end, the other end is placed on the drive sprocket of slide rail corresponding end, and drive sprocket is placed on the output shaft of drive motors.
4. ingot casting automatic slag removal machine slag-scraper according to claim 3, it is characterized in that support frame as described above comprises rectangular frame, the upper and lower horizon bar of this rectangular frame is symmetrical arranged the guide through hole of passing for major and minor control lever, cross bar is fixed with respectively outside the vertical bar in left and right of this rectangular frame, the short inserted link be plugged in chain is provided with in the middle part of each cross bar, be connected with U-shaped guide housing below each cross bar, U-shaped guide housing is placed on slide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520483396.XU CN204842965U (en) | 2015-07-07 | 2015-07-07 | Automatic scarfing cinder machine slag scraping device of ingot casting |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520483396.XU CN204842965U (en) | 2015-07-07 | 2015-07-07 | Automatic scarfing cinder machine slag scraping device of ingot casting |
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| CN204842965U true CN204842965U (en) | 2015-12-09 |
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| CN201520483396.XU Active CN204842965U (en) | 2015-07-07 | 2015-07-07 | Automatic scarfing cinder machine slag scraping device of ingot casting |
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Cited By (11)
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| CN106475532A (en) * | 2016-11-17 | 2017-03-08 | 李启狄 | Full-automatic cadmia removing machine |
| CN106698263A (en) * | 2017-01-10 | 2017-05-24 | 金家丽 | Ore carrying equipment for drilling and production |
| CN106979528A (en) * | 2017-05-23 | 2017-07-25 | 厦门美德利节能设备有限公司 | Automatic scraping slag equipment for removing smelting non-ferrous metal scum silica frost |
| CN107159875A (en) * | 2017-07-10 | 2017-09-15 | 重庆新格有色金属有限公司 | The automatic Slag Scraping Device of aluminium liquid |
| CN107199332A (en) * | 2017-05-15 | 2017-09-26 | 兰州理工大学 | The signal transmitter of continuous casting production line of aluminum ingots slag hitting robot |
| CN109848402A (en) * | 2019-02-21 | 2019-06-07 | 郑州轻工业学院 | The Metal Melting ingot casting of Three Degree Of Freedom removes the gred into face device and its deslagging method |
| CN110923057A (en) * | 2019-11-29 | 2020-03-27 | 和县久盛调味品有限责任公司 | Device and method for removing residue of hot pepper oil |
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| CN111822692A (en) * | 2020-07-27 | 2020-10-27 | 宋丰艾 | Skimming method for aluminum smelting processing |
| CN112190180A (en) * | 2020-09-09 | 2021-01-08 | 湖南九方焊接技术有限公司 | Self-adaptive slag removal equipment |
| CN117505832A (en) * | 2024-01-04 | 2024-02-06 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106475532A (en) * | 2016-11-17 | 2017-03-08 | 李启狄 | Full-automatic cadmia removing machine |
| CN106698263A (en) * | 2017-01-10 | 2017-05-24 | 金家丽 | Ore carrying equipment for drilling and production |
| CN106698263B (en) * | 2017-01-10 | 2019-01-01 | 浙江维艺实业股份有限公司 | A kind of drilling ore haulage equipment |
| CN107199332A (en) * | 2017-05-15 | 2017-09-26 | 兰州理工大学 | The signal transmitter of continuous casting production line of aluminum ingots slag hitting robot |
| CN106979528A (en) * | 2017-05-23 | 2017-07-25 | 厦门美德利节能设备有限公司 | Automatic scraping slag equipment for removing smelting non-ferrous metal scum silica frost |
| CN107159875A (en) * | 2017-07-10 | 2017-09-15 | 重庆新格有色金属有限公司 | The automatic Slag Scraping Device of aluminium liquid |
| CN109848402A (en) * | 2019-02-21 | 2019-06-07 | 郑州轻工业学院 | The Metal Melting ingot casting of Three Degree Of Freedom removes the gred into face device and its deslagging method |
| CN110923057B (en) * | 2019-11-29 | 2023-03-14 | 和县久盛调味品有限责任公司 | Device and method for removing residue of hot pepper oil |
| CN110923057A (en) * | 2019-11-29 | 2020-03-27 | 和县久盛调味品有限责任公司 | Device and method for removing residue of hot pepper oil |
| CN111469147A (en) * | 2020-06-22 | 2020-07-31 | 莱州润昇石油设备有限公司 | Manipulator for metal casting |
| CN111469147B (en) * | 2020-06-22 | 2020-09-15 | 莱州润昇石油设备有限公司 | Manipulator for metal casting |
| CN111822692A (en) * | 2020-07-27 | 2020-10-27 | 宋丰艾 | Skimming method for aluminum smelting processing |
| CN112190180A (en) * | 2020-09-09 | 2021-01-08 | 湖南九方焊接技术有限公司 | Self-adaptive slag removal equipment |
| CN112190180B (en) * | 2020-09-09 | 2021-09-28 | 湖南九方焊接技术有限公司 | Self-adaptive slag removal equipment |
| CN117505832A (en) * | 2024-01-04 | 2024-02-06 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
| CN117505832B (en) * | 2024-01-04 | 2024-03-08 | 隆达铝业（烟台）有限公司 | Slag dragging device for casting aluminum |
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