CN204827891U - Redundant control automation safety device of air compressor - Google Patents

Redundant control automation safety device of air compressor Download PDF

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Publication number
CN204827891U
CN204827891U CN201520649771.3U CN201520649771U CN204827891U CN 204827891 U CN204827891 U CN 204827891U CN 201520649771 U CN201520649771 U CN 201520649771U CN 204827891 U CN204827891 U CN 204827891U
Authority
CN
China
Prior art keywords
air compressor
programmable logic
pneumatic valve
plc
buffer tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520649771.3U
Other languages
Chinese (zh)
Inventor
张博文
吴冈
刘彤军
朱明清
邓广龙
回力
李喜东
牛健
张迁礼
李金波
戴维
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Institute of Automation of Heilongjiang Academy of Sciences
Original Assignee
Institute of Automation of Heilongjiang Academy of Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Institute of Automation of Heilongjiang Academy of Sciences filed Critical Institute of Automation of Heilongjiang Academy of Sciences
Priority to CN201520649771.3U priority Critical patent/CN204827891U/en
Application granted granted Critical
Publication of CN204827891U publication Critical patent/CN204827891U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

(B, ) the utility model relates to a redundant control automation safety device of air compressor. Automatic control and automatic compensation can not realized to present air compressor machine device, and the trouble takes place frequently in the use, and safety is nor guaranteed to the affect using effect. The utility model discloses the constitution includes: a set of pneumatics unit (b) (b) 1 (b) (b), the air compressor machine is connected with buffer tank (b) (b) 2 (b) (b), the air compressor machine with the buffer tank between digital instrument (b) (b) 3 (b) (b) is equipped with, the digital instrument is connected with ethernet module (b) (b) 4 (b) (b) electricity, ethernet module and programmable logic controler (b) (b) 5 (b) (b) electricity is connected, programmable logic controler possesses man -machine interface (b) (b) 6 (b) (b), buffer tank and pneumatic valve (b) (b) 7 (b) (b) are connected, pressure sensor (b) (b) 8 (b) (b) is equipped with on the buffer tank, flow sensor (b) (b) 9 (b) (b) is equipped with between buffer tank and the pneumatic valve, pressure sensor and flow sensor all are connected with the programmable logic controler electricity, pneumatic valve is connected with user's pipeline (b) (b) 10 (b) (b). The utility model discloses be applied to the redundant control automation of air compressor. (B, )

Description

Air compressor Redundant Control automation safety installations
technical field:
the utility model relates to a kind of air compressor Redundant Control automation safety installations.
background technique:
current air Compressor unit can not realize automatically controlling and auto-compensation, in use Frequent Troubles, affects using effect, can not ensure safety, there is potential safety hazard.
summary of the invention:
the purpose of this utility model is to provide a kind of air compressor Redundant Control automation safety installations.
above-mentioned object is realized by following technological scheme:
a kind of air compressor Redundant Control automation safety installations, its composition comprises: one group of air-compressor set, described air compressor is connected with knock out drum, between described air compressor and described knock out drum, digital instrument is housed, described digital instrument is electrically connected with ethernet module, described ethernet module and programmable logic controller (PLC) electrical connection, described programmable logic controller (PLC) is electrically connected with described air compressor, described programmable logic controller (PLC) possesses man-machine interface, described knock out drum is connected with pneumatic valve, described knock out drum is equipped with pressure transducer, between described knock out drum and described pneumatic valve, flow transducer is housed, described pressure transducer and described flow transducer are all electrically connected with described programmable logic controller (PLC), described pneumatic valve is connected with user's pipeline.
the beneficial effects of the utility model:
1. the utility model design can the Functional Design Redundant Control scheme of coding by what adopt PLC technology, and redundant system is made up of two independently S7-400 systems of overlapping; During beginning, A system is main, and B system is for subsequent use; When in A system, mistake appears in any one condition or nextport hardware component NextPort, misoperation etc., programmable controller diagnoses the signal that makes mistake, and PLC technology automatically switches in the middle of standby system B and performs, and at this moment B is exactly main system, and A is standby system.
the utility model air compressor controls to be divided into and controls on the spot and telecontrol two patterns, completed by long-range switching push button on the spot, the monitoring state such as temperature, pressure in each state of air compressor and pipeline is divided into two-way to divide being clipped to DCS system and programmable logic controller system.When selecting to control on the spot, programmable logic controller (PLC) carries out Logic judgment to the running state of air compressor and line pressure temperature, then is stopped by the startup of each air compressor of programming Control; When selecting telecontrol, then needing the diagnostic routine by programmable logic controller (PLC), completing the judgement gathering motor status, line pressure, temperature and meet process logic, then being sent the instruction starting and stop by dry contact to programmable logic controller (PLC).7 air compressors are had to be divided into three groups in this device, first group 4, second group 2, the 3rd group 1.Can set air compressor at first group is main frame, subsidiary engine 1, subsidiary engine 2, standby host, and second group can setting air compressor be main frame, subsidiary engine, and the 3rd group is the shared standby host of first group and second group.Air compressor setting upload pressure condition or meet technological process condition under start successively, main frame underpressure or because misoperation do not reach starting condition, start and start subsidiary engine successively, if first group or second group of air compressor all starts deficiency or misoperation causes not meeting technological requirement, then start the 3rd group of air compressor.If first group and second group does not meet, the 3rd group preferentially supplies first group of startup.In like manner setting halt condition be also like this.
the utility model adopts Siemens S7-400 programmable controller to be core, coordinate the various data acquisition parameters of production engineering, comprise the enforcement of the actuating mechanism controls techniques such as air compressor, water pump, motor in addition, device EPA module, maximum transmission speed completes the data transmission in link, in device, digital instrument is according to MODBUSTCP/IP Data Transport Protocol, carry out Logic judgment by ethernet module in the data transmission in instrument to programmable controller, after diagnostic data is errorless, then can start or can carry out next step flow process of program.
accompanying drawing illustrates:
accompanying drawing 1 is structural representation of the present utility model.
accompanying drawing 2 is circuit diagram of flow transducer of the present utility model.
accompanying drawing 3 is circuit diagram of pressure transducer of the present utility model.
accompanying drawing 4 is circuit diagram of ethernet module of the present utility model.
accompanying drawing 5 is schematic layout patterns of one group of air compressor of the present utility model.
embodiment:
embodiment 1:
a kind of air compressor Redundant Control automation safety installations, its composition comprises: one group of air-compressor set 1, described air compressor is connected with knock out drum 2, digital instrument 3 is housed between described air compressor and described knock out drum, described digital instrument is electrically connected with ethernet module 4, described ethernet module and programmable logic controller (PLC) 5 are electrically connected, described programmable logic controller (PLC) is electrically connected with described air compressor, described programmable logic controller (PLC) possesses man-machine interface 6, described knock out drum is connected with pneumatic valve 7, pressure transducer 8 described knock out drum is equipped with, flow transducer 9 is housed between described knock out drum and described pneumatic valve, described pressure transducer and described flow transducer are all electrically connected with described programmable logic controller (PLC), described pneumatic valve is connected with user's pipeline 10.

Claims (1)

1. an air compressor Redundant Control automation safety installations, its composition comprises: one group of air-compressor set, it is characterized in that: described air compressor is connected with knock out drum, between described air compressor and described knock out drum, digital instrument is housed, described digital instrument is electrically connected with ethernet module, described ethernet module and programmable logic controller (PLC) electrical connection, described programmable logic controller (PLC) is electrically connected with described air compressor, described programmable logic controller (PLC) possesses man-machine interface, described knock out drum is connected with pneumatic valve, described knock out drum is equipped with pressure transducer, between described knock out drum and described pneumatic valve, flow transducer is housed, described pressure transducer and described flow transducer are all electrically connected with described programmable logic controller (PLC), described pneumatic valve is connected with user's pipeline.
CN201520649771.3U 2015-08-26 2015-08-26 Redundant control automation safety device of air compressor Expired - Fee Related CN204827891U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520649771.3U CN204827891U (en) 2015-08-26 2015-08-26 Redundant control automation safety device of air compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520649771.3U CN204827891U (en) 2015-08-26 2015-08-26 Redundant control automation safety device of air compressor

Publications (1)

Publication Number Publication Date
CN204827891U true CN204827891U (en) 2015-12-02

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520649771.3U Expired - Fee Related CN204827891U (en) 2015-08-26 2015-08-26 Redundant control automation safety device of air compressor

Country Status (1)

Country Link
CN (1) CN204827891U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107131118A (en) * 2017-05-02 2017-09-05 辽宁工程技术大学 A kind of pressure fan group linkage hybrid control system and method
CN108533477A (en) * 2018-02-02 2018-09-14 青岛海湾精细化工有限公司 A kind of air compression station air supply system and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107131118A (en) * 2017-05-02 2017-09-05 辽宁工程技术大学 A kind of pressure fan group linkage hybrid control system and method
CN107131118B (en) * 2017-05-02 2019-01-04 辽宁工程技术大学 A kind of pressure fan group linkage mixed control method
CN108533477A (en) * 2018-02-02 2018-09-14 青岛海湾精细化工有限公司 A kind of air compression station air supply system and method

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151202

Termination date: 20170826

CF01 Termination of patent right due to non-payment of annual fee