CN204817804U - Automatic whole foot machine of integral type - Google Patents

Automatic whole foot machine of integral type Download PDF

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Publication number
CN204817804U
CN204817804U CN201520628320.1U CN201520628320U CN204817804U CN 204817804 U CN204817804 U CN 204817804U CN 201520628320 U CN201520628320 U CN 201520628320U CN 204817804 U CN204817804 U CN 204817804U
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CN
China
Prior art keywords
bending
electrode
guide rail
cutting
air cylinders
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Expired - Fee Related
Application number
CN201520628320.1U
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Chinese (zh)
Inventor
黄志胜
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Hengdian Group DMEGC Magnetics Co Ltd
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Hengdian Group DMEGC Magnetics Co Ltd
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Priority to CN201520628320.1U priority Critical patent/CN204817804U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses an automatic whole foot machine of integral type. Comprises a worktable, guide rail mechanism carries, only expect the mechanism, the mechanism of once bending, cut foot bend mechanism and leveling mechanism, guide rail mechanism carries, only expect the mechanism, the mechanism of once bending, it bends mechanism and leveling mechanism and all installs on the workstation to cut the foot, only expect that mechanism and leveling mechanism arrange the top of carrying guide rail mechanism in, once bend the mechanism with cut the foot and bend the mechanism and all place in and carry guide rail mechanism both sides about, only expect the mechanism, the mechanism of once bending, it bends mechanism and leveling mechanism and distributes in proper order on carrying guide rail mechanism to cut the foot, just arrange in the transport guide rail mechanism and only expect that the mechanism is equipped with the detection sensor before. The beneficial effects of the utility model are that: the operation has realized having reduced intensity of labour by the full automatization, has improved work efficiency, has guaranteed production efficiency, has improved the quality and the uniformity of integral type product, and the performance accuracy is high, and fail safe nature is high, is applicable to not unidimensional integral type product.

Description

The automatic pins arranging machine of a kind of integral type
Technical field
The utility model relates to technical equipment correlative technology field, refers in particular to a kind of automatic pins arranging machine of integral type that automatically can complete whole pin.
Background technology
Integrated product be by coil and powder by high pressure effect one-shot forming, be pressed into an integral product.The coil welding of integrated product needs the coil in powder to be drawn two upper tin ports.Integrated product belongs to patch type inductor, and client needs to be welded on substrate by the patching terminal of inductance.At present, the whole clubfoot of factory to terminal mostly is manual whole curved, not only affects production efficiency and also cannot reach the requirement of client's quality consistency simultaneously.Because the smooth degree of product terminal and length issue, most important to the welding performance of client, not prison welding will affect client's substrate yield rate, thus affects the service life of electric equipment products.
Utility model content
The utility model there is above-mentioned deficiency to overcome in prior art, provides the automatic pins arranging machine of the high integral type of a kind of production efficiency.
To achieve these goals, the utility model is by the following technical solutions:
The automatic pins arranging machine of a kind of integral type, for the automatic whole pin of integrated product, comprise workbench, conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism, described conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are installed on workbench, the top in conveying mechanism set up by described Zhi Liao mechanism and planisher, a described bending mechanism and cutting bending mechanism are all placed in the right and left of conveying mechanism, described Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed in conveying mechanism successively, described conveying mechanism is provided with detecting sensor before being placed in Zhi Liao mechanism.
The automatic pins arranging machine of this integral type, by each mechanism of electrical equipment control, first, integrated product is transported to place of Zhi Liao mechanism by conveying mechanism; Secondly, the integrated product in Zhi Liao mechanism, through a bending mechanism process, makes integrated product carry out a bending; Then, through the process of cutting bending mechanism, carry out the pin length of cutting integration formula product and carry out secondary bending; Finally, through flattening mechanism process, integrated product good for bending is carried out finishing operations, the pin of integrated product is compressed; Wherein: by the detection of detecting sensor, determine whether conveying mechanism has integrated product, if there is no integrated product, automatically can be stopped the operation of the automatic pins arranging machine of this integral type by detecting sensor.The foot operation of such design to integrated product achieves full-automation, ensure that production efficiency, improves quality and the uniformity of integrated product simultaneously.
As preferably, described conveying mechanism comprises conveying mechanism and guide rail, described conveying mechanism comprises electro-motor and conveyer belt, described electro-motor is arranged on the below of workbench, described conveyer belt is arranged on the top of workbench, described conveyer belt is placed in the centre of workbench, described conveyer belt is connected with electro-motor, the cross section of described guide rail is U-shaped, U-type groove is provided with in the middle of described guide rail, the U-type groove of described guide rail and conveyer belt are on the same line, U-type groove one end linking corresponding with one end of conveyer belt of described guide rail, described Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed on guide rail successively.Conveyer belt is driven by electro-motor, thus the action of integrated product on driving conveying belt, integrated product is transported in the groove of guide rail, then operated successively by Zhi Liao mechanism, bending mechanism, cutting bending mechanism and a flattening mechanism, do not need manual operation, reduce labour intensity.
As preferably, described Zhi Liao mechanism comprises only expects upper and lower air cylinders, only flitch and only expects front and back cylinder, described only flitch is placed in directly over the U-type groove of guide rail, before and after described only material upper and lower air cylinders and only material, cylinder is installed in the upper end of only flitch, and before and after described only material upper and lower air cylinders and only material, cylinder is installed on the table by fixed head.By only expecting the design of upper and lower air cylinders, fixing integrated product, being located in Zhi Liao mechanism; Simultaneously by only expecting the design of front and back cylinder, driving the integrated product action of Zhi Liao mechanism, entering into a bending mechanism.
As preferably, the lower surface of described only flitch is provided with some grooves for placing integrated product, and described groove is evenly distributed on the lower surface of only flitch.The design of groove can be good at locating integrated product, avoids the quality affecting integrated product in operating process because integrated product is subjected to displacement, ensure that the uniformity of integrated product.
As preferably, a described bending mechanism comprises two electrode bend bars and bend bar upper and lower air cylinders, described electrode bend bar is arranged on the top of workbench, described bend bar upper and lower air cylinders is arranged on the below of workbench, two described electrode bend bars are symmetrical to be distributed on the right and left of guide rail, and two described electrode bend bars are connected with bend bar upper and lower air cylinders.Electrode bend bar, when not working, above the pin being placed in integrated product, by the effect of bend bar upper and lower air cylinders, makes electrode bend bar move downward, so carry out a bending operation to the pin of integrated product.
As preferably, described electrode bend bar comprises holder, roller and adjuster, described holder is connected with bend bar upper and lower air cylinders, described roller is arranged on holder on a side of guide rail, described adjuster is arranged on holder away from a side of guide rail, and described adjuster contacts with roller.By the effect of roller, a bending is carried out to the pin of integrated product, and the design of roller can effectively reduce this electrode bend bar to the wearing and tearing of integrated product, the design of isochronous governor, can regulate the position of roller, with the size of satisfied different integrated product.
As preferably, described cutting bending mechanism comprises two electrodes and cuts cutter head, two electrode bending head parts, electrode cutting and bending pushes up cylinder before and after accessory and two electrode cutting and bendings, described electrode cuts cutter head, before and after electrode bending head part and electrode cutting and bending, cylinder is symmetrical is distributed on the right and left of guide rail, described electrode cutting and bending pushing up accessory is placed in directly over the U-type groove of guide rail, described electrode bending head part is placed in the below of electrode cutting and bending pushing up accessory, described electrode cuts cutter head and is all connected with cylinder before and after electrode cutting and bending with electrode bending head part.First cut the pin size of cutter head to integrated product by electrode and cut operation, to meet the pin length requirement of this integrated product; Then by electrode bending head part, secondary bending operation is carried out to the pin cut, do with the whole foot operation thoroughly completing integrated product; And electrode cutting and bending pushes up the design of accessory, define the position that electrode cuts cutter head and electrode bending head part, with the size of satisfied different integrated product.
As preferably, before and after described electrode cutting and bending, cylinder is provided with range sensor.Carried out the elastic distance of cylinder before and after detecting electrode cutting and bending by range sensor, prevent Telescopic-cylinder before and after electrode cutting and bending excessive and affect the performance accuracy of this cutting bending mechanism.
As preferably, described flattening mechanism comprises electrode and flattens block and flatten block upper and lower air cylinders, described electrode flattens block and is arranged in the U-type groove of guide rail, and described pressing block upper and lower air cylinders is arranged on the below of workbench, and described electrode flattens block and is connected with pressing block upper and lower air cylinders.By the design of flattening mechanism, flatten integrated product, improve the quality of integrated product.
The beneficial effects of the utility model are: achieve full-automation to the foot operation of integrated product, reduce labour intensity, improve operating efficiency, ensure that production efficiency, improve quality and the uniformity of integrated product, performance accuracy is high, and security reliability is high, is applicable to the integrated product of different size.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural representation of electrode bend bar;
Fig. 4 is the structural representation of integrated product.
In figure: 1. electro-motor, 2. conveyer belt, 3. only expect upper and lower air cylinders, 4. stop flitch, 5. cylinder, 6. electrode bend bar, 7. bend bar upper and lower air cylinders before and after only expecting, 8. electrode cuts cutter head, 9. electrode bending head part, 10. electrode cutting and bending pushes up accessory, cylinder before and after 11. electrode cutting and bendings, and 12. flatten block upper and lower air cylinders, 13. electrodes flatten block, 14. workbench, 15. detecting sensors, 16. grooves, 17. holders, 18. rollers, 19. adjusters, 20. guide rails, 21.U type groove.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is further described.
As Fig. 1, in embodiment described in Fig. 2, the automatic pins arranging machine of a kind of integral type, for the automatic whole pin of integrated product, comprise workbench 14, conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism, conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are installed on workbench 14, the top in conveying mechanism set up by Zhi Liao mechanism and planisher, a bending mechanism and cutting bending mechanism are all placed in the right and left of conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed in conveying mechanism successively, conveying mechanism is provided with detecting sensor 15 before being placed in Zhi Liao mechanism.
Conveying mechanism comprises conveying mechanism and guide rail 20, conveying mechanism comprises electro-motor 1 and conveyer belt 2, electro-motor 1 is arranged on the below of workbench 14, conveyer belt 2 is arranged on the top of workbench 14, conveyer belt 2 is placed in the centre of workbench 14, conveyer belt 2 is connected with electro-motor 1, the cross section of guide rail 20 is U-shaped, U-type groove 21 is provided with in the middle of guide rail 20, the U-type groove 21 of guide rail 20 and conveyer belt 2 are on the same line, U-type groove 21 one end linking corresponding with one end of conveyer belt 2 of guide rail 20, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed on guide rail 20 successively.Wherein: the conveyer belt 2 of conveying mechanism is placed in the front of guide rail 20, be transported in the U-type groove 21 of guide rail 20 by conveyer belt 2 by integrated product, detecting sensor 15 is arranged on directly over the conveyer belt 2 of conveying mechanism.
Zhi Liao mechanism comprises only expects upper and lower air cylinders 3, only flitch 4 and stops cylinder 5 before and after material, only flitch 4 is placed in directly over the U-type groove 21 of guide rail 20, before and after only expecting upper and lower air cylinders 3 and only expecting, cylinder 5 is installed in the upper end of stopping flitch 4, stops material upper and lower air cylinders 3 and only expects that front and back cylinder 5 is arranged on workbench 14 by fixed head.Only the lower surface of flitch 4 is provided with some grooves 16 for placing integrated product, and groove 16 is evenly distributed on the lower surface of only flitch 4.
One time bending mechanism comprises two electrode bend bars 6 and bend bar upper and lower air cylinders 7, electrode bend bar 6 is arranged on the top of workbench 14, bend bar upper and lower air cylinders 7 is arranged on the below of workbench 14, on two symmetrical the right and lefts being distributed in guide rail 20 of electrode bend bar 6, two electrode bend bars 6 are connected with bend bar upper and lower air cylinders 7.As shown in Figure 3, electrode bend bar 6 comprises holder 17, roller 18 and adjuster 19, holder 17 is connected with bend bar upper and lower air cylinders 7, roller 18 is arranged on holder 17 on a side of guide rail, adjuster 19 is arranged on holder 17 away from a side of guide rail, and adjuster 19 contacts with roller 18.
Cutting bending mechanism comprises two electrodes and cuts on cutter head 8, two electrode bending head parts 9, electrode cutting and bending and push up cylinder 11 before and after accessory 10 and two electrode cutting and bendings, electrode to cut before and after cutter head 8, electrode bending head part 9 and electrode cutting and bending on the symmetrical the right and left being distributed in guide rail 20 of cylinder 11, electrode cutting and bending pushing up accessory 10 is placed in directly over the U-type groove of guide rail, electrode bending head part 9 is placed in the below of electrode cutting and bending pushing up accessory 10, and electrode cuts cutter head 8 and is all connected with cylinder 11 before and after electrode cutting and bending with electrode bending head part 9.Before and after electrode cutting and bending, cylinder 11 is provided with range sensor.Wherein: electrode cuts cutter head 8 and electrode bending head part 9 is arranged on one piece of installing plate, the below of installing plate is provided with a pedestal, installing plate and pedestal are slidably connected, electrode is cut cutter head 8 and is connected with cylinder 11 before and after electrode cutting and bending by installing plate with electrode bending head part 9, and range sensor is for detecting the distance before and after installing plate and electrode cutting and bending between cylinder 11, electrode cutting and bending pushes up accessory 10 upper end simultaneously and be provided with adjusting head, for regulating the position of electrode bending head part 9, with the size of satisfied different integrated product.
Flattening mechanism comprises electrode and flattens block 13 and flatten block upper and lower air cylinders 12, and electrode flattens block 13 and is arranged in the U-type groove of guide rail, flattens the below that block upper and lower air cylinders 12 is arranged on workbench 14, and electrode flattens block 13 and is connected with pressing block upper and lower air cylinders 12.
Integrated product is transported to the U-type groove 21 mouthfuls place of guide rail 20 by conveyer belt 2, conveyer belt 2 is arranged detecting sensor 15, guide rail 20 expects mechanism, bending mechanism, cutting bending mechanism and a flattening mechanism till setting gradually from joining place corresponding with conveyer belt 2.Concrete operation step is as follows: electro-motor 1 driving conveying belt 2 transports integrated product motion, detect whether conveyer belt 2 has integrated product by detecting sensor 15, if, do not stop the operation of the automatic pins arranging machine of this integral type, if had, by this integrated product to the corresponding joining place of U-type groove 21 with guide rail 20, and only flitch 4 is arranged near conveyer belt 2 place, stop near flitch 4 so integrated product is placed in; Only flitch 4 passes through only to expect that upper and lower air cylinders 3 rises, and the action along with conveyer belt 2 makes integrated product enter into the below of only flitch 4, by only expecting that upper and lower air cylinders 3 declines, is navigated to by integrated product in the groove 16 of only flitch 4 lower surface; By only expecting that front and back cylinder 5 transports integrated product to electrode bend bar 6 place, electrode bend bar 6 carries out a bending to the pin of integrated product under the pulling of bend bar upper and lower air cylinders 7; Bending is complete to be pushed to electrode by only flitch 4 again and cuts cutter head 8, and electrode cuts cutter head 8 and cuts the pin of integrated product under cylinder 11 action before and after electrode cutting and bending; Integrated product is pushed into electrode bending head part 9, by the pin secondary bending of cylinder 11 pairs of integrated products before and after electrode cutting and bending by stopping flitch 4 again; Integrated product after bending pushes up accessory 10 in the U-type groove 21 and electrode cutting and bending of guide rail 20 effect through stopping flitch 4 is pushed into electrode pressing block 13 top, flatten by flattening block upper and lower air cylinders 12 jack-up electrode pressing block 13 pairs of integrated products, all process steps terminates.

Claims (9)

1. the automatic pins arranging machine of integral type, for the automatic whole pin of integrated product, it is characterized in that, comprise workbench (14), conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism, described conveying mechanism, Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are installed on workbench (14), the top in conveying mechanism set up by described Zhi Liao mechanism and planisher, a described bending mechanism and cutting bending mechanism are all placed in the right and left of conveying mechanism, described Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed in conveying mechanism successively, described conveying mechanism is provided with detecting sensor (15) before being placed in Zhi Liao mechanism.
2. the automatic pins arranging machine of a kind of integral type according to claim 1, it is characterized in that, described conveying mechanism comprises conveying mechanism and guide rail (20), described conveying mechanism comprises electro-motor (1) and conveyer belt (2), described electro-motor (1) is arranged on the below of workbench (14), described conveyer belt (2) is arranged on the top of workbench (14), described conveyer belt (2) is placed in the centre of workbench (14), described conveyer belt (2) is connected with electro-motor (1), the cross section of described guide rail (20) is U-shaped, U-type groove (21) is provided with in the middle of described guide rail (20), the U-type groove (21) of described guide rail (20) and conveyer belt (2) are on the same line, U-type groove (21) one end of described guide rail (20) and the corresponding linking in one end of conveyer belt (2), described Zhi Liao mechanism, a bending mechanism, cutting bending mechanism and flattening mechanism are distributed on guide rail (20) successively.
3. the automatic pins arranging machine of a kind of integral type according to claim 2, it is characterized in that, described Zhi Liao mechanism comprises only expects upper and lower air cylinders (3), only flitch (4) and only expects front and back cylinder (5), described only flitch (4) is placed in directly over the U-type groove (21) of guide rail (20), described only expect upper and lower air cylinders (3) and only before and after material cylinder (5) be installed in the upper end of only flitch (4), described only expect upper and lower air cylinders (3) and only material front and back cylinder (5) be arranged on workbench (14) by fixed head.
4. the automatic pins arranging machine of a kind of integral type according to claim 3, it is characterized in that, the lower surface of described only flitch (4) is provided with some grooves (16) for placing integrated product, and described groove (16) is evenly distributed on the lower surface of only flitch (4).
5. the automatic pins arranging machine of a kind of integral type according to claim 2, it is characterized in that, a described bending mechanism comprises two electrode bend bars (6) and bend bar upper and lower air cylinders (7), described electrode bend bar (6) is arranged on the top of workbench (14), described bend bar upper and lower air cylinders (7) is arranged on the below of workbench (14), on two described symmetrical the right and lefts being distributed in guide rail (20) of electrode bend bar (6), two described electrode bend bars (6) are connected with bend bar upper and lower air cylinders (7).
6. the automatic pins arranging machine of a kind of integral type according to claim 5, it is characterized in that, described electrode bend bar (6) comprises holder (17), roller (18) and adjuster (19), described holder (17) is connected with bend bar upper and lower air cylinders (7), described roller (18) is arranged on holder (17) on a side of guide rail (20), described adjuster (19) is arranged on the side of holder (17) away from guide rail (20), described adjuster (19) contacts with roller (18).
7. the automatic pins arranging machine of a kind of integral type according to claim 2, it is characterized in that, described cutting bending mechanism comprises two electrodes and cuts cutter head (8), two electrode bending head parts (9), electrode cutting and bending pushes up cylinder (11) before and after accessory (10) and two electrode cutting and bendings, described electrode cuts cutter head (8), before and after electrode bending head part (9) and electrode cutting and bending on the symmetrical the right and left being distributed in guide rail (20) of cylinder (11), described electrode cutting and bending pushing up accessory (10) is placed in directly over the U-type groove (21) of guide rail (20), described electrode bending head part (9) is placed in the below of electrode cutting and bending pushing up accessory (10), described electrode cuts cutter head (8) and is all connected with cylinder (11) before and after electrode cutting and bending with electrode bending head part (9).
8. the automatic pins arranging machine of a kind of integral type according to claim 7, is characterized in that, before and after described electrode cutting and bending, cylinder (11) is provided with range sensor.
9. the automatic pins arranging machine of a kind of integral type according to claim 2, it is characterized in that, described flattening mechanism comprises electrode and flattens block (13) and flatten block upper and lower air cylinders (12), described electrode flattens block (13) and is arranged in the U-type groove (21) of guide rail (20), described pressing block upper and lower air cylinders (12) is arranged on the below of workbench (14), and described electrode flattens block (13) and is connected with pressing block upper and lower air cylinders (12).
CN201520628320.1U 2015-08-19 2015-08-19 Automatic whole foot machine of integral type Expired - Fee Related CN204817804U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520628320.1U CN204817804U (en) 2015-08-19 2015-08-19 Automatic whole foot machine of integral type

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520628320.1U CN204817804U (en) 2015-08-19 2015-08-19 Automatic whole foot machine of integral type

Publications (1)

Publication Number Publication Date
CN204817804U true CN204817804U (en) 2015-12-02

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105469971A (en) * 2015-12-21 2016-04-06 中山市三礼电子有限公司 Miniature inductance cut-off forming machine
CN107999672A (en) * 2018-01-17 2018-05-08 天津九安医疗电子股份有限公司 A kind of band-type electronic automatic pin cutter
CN112808887A (en) * 2021-03-18 2021-05-18 横店集团东磁股份有限公司 Inductor bending device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105469971A (en) * 2015-12-21 2016-04-06 中山市三礼电子有限公司 Miniature inductance cut-off forming machine
CN107999672A (en) * 2018-01-17 2018-05-08 天津九安医疗电子股份有限公司 A kind of band-type electronic automatic pin cutter
CN112808887A (en) * 2021-03-18 2021-05-18 横店集团东磁股份有限公司 Inductor bending device
CN112808887B (en) * 2021-03-18 2022-07-22 横店集团东磁股份有限公司 Inductor bending device

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CF01 Termination of patent right due to non-payment of annual fee

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