CN204802832U - Tow formula elevator economizer - Google Patents

Tow formula elevator economizer Download PDF

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Publication number
CN204802832U
CN204802832U CN201520534836.XU CN201520534836U CN204802832U CN 204802832 U CN204802832 U CN 204802832U CN 201520534836 U CN201520534836 U CN 201520534836U CN 204802832 U CN204802832 U CN 204802832U
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CN
China
Prior art keywords
gear
elevator
electromagnetic clutch
shaft
engagement
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Expired - Fee Related
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CN201520534836.XU
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Chinese (zh)
Inventor
叶青林
陶元芳
闫培如
师玮
于祥欢
安昆
冯志远
刘亚倩
庞志锋
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Taiyuan University of Science and Technology
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Taiyuan University of Science and Technology
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Priority to CN201520534836.XU priority Critical patent/CN204802832U/en
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Anticipated expiration legal-status Critical

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Abstract

The utility model provides a tow formula elevator economizer, belongs to the formula of towing elevator equipment field, and the characteristic is that the input shaft of mechanical gearbox is connected with the current connecting axle that tows formula elevator driving sheave through toothpick formula electromagnetic clutch, shaft coupling, and the output shaft of mechanical transmission is connected through the pivot of shaft coupling with the reel, and is supplementary to heavily twining on the reel through wire rope. The mechanical transmission through control toothpick formula electromagnetic clutch (i) A (i)-(i) H (i) realizations of opening and shutting (and i) Z1 (i)-(i) Z17 (i) the meshing between the gear constitute eight and go forward that keep off and the transmission of eight speeds in reverse concerns. The mechanical type gearbox changes the supplementary moment of torsion that is used in the driving sheave to velocity ratio and then change heavy and the car motion through the change of gear for the weight of matcing the driving sheave both sides is poor, realizes heavy adjustable, with the energy -conservation of the mode realization elevator of a directness. The normal work of elevator can be guaranteed with current to tow formula elevator drive mechanism separable to economizer part.

Description

A kind of traction elevator energy saver
Technical field
The utility model belongs to traction elevator apparatus field, is specifically related to a kind of traction elevator energy saver.
Background technology
Fig. 1 is existing traction elevator traction-driven system architecture schematic diagram, and it includes electrical motor 1, first coupler 2, first drg 3, retarder 4, traction sheave 5, track adjusting wheel 7, balance counterweight 9 and car 10.Existing traction elevator is all adopt fixing balance counterweight 9 (being about quality and the half mounted mass sum of car) to realize the energy-conservation of elevator.Shortcoming is: when elevator operates in half cargo condition, and the weight difference of traction sheave 5 both sides is minimum, and electrical motor 1 need overcome system friction acting, and observable index is lower; Elevator is back and forth elevated at every turn can not be operated in state of equilibrium always, and to balance counterweight 9 be invariable, often can not with load matching, at this moment traction sheave 5 both sides also exist larger weight difference, need electrical motor 1 to consume electric energy acting to balance, which results in existing traction elevator and be often operated in larger power consumption state.
Chinese patent N102381594A, CN103001238A, CN104163375A propose to increase energy feedback function to elevator, utilize power generation assembly to be electric energy by the mechanical energy of load, then charge to closed-center system.Shortcoming is: whole energy-conservation process is along with the transformation (becoming electric energy by mechanical energy) of form of energy, and energy is in loss, and efficiency also decreases, and is not a kind of desirable energy-saving scheme.
Chinese patent CN102060223A relates to a kind of elevator becoming counterweight, replaces balance counterweight, place manipulator and counterweight counterweight, increase the devices such as counterweight control mechanism, pressure sensor, transceiving emitter simultaneously at each floor to become counterweight car.Counterweight control mechanism receives the weight signal of load, controls the changes in weight that counterweight counterweight that manipulator moves every one deck realizes becoming counterweight railway carriage or compartment.Shortcoming is: this elevator energy-saving project plan comparison is complicated, change the drive system structure of existing traction elevator, when a certain floor does not have counterweight counterweight, balanced load is carried out completely by electrical motor, in addition owing to not balancing the equilibrium activity of counterweight, traction condition cannot meet, and elevator possibly cannot normally work.
Utility model content
The purpose of this utility model is to provide a kind of traction elevator mechanism device, effectively can overcome the shortcoming that prior art exists.
The utility model realizes like this, its architectural feature as shown in Figure 2, include mechanical gear box 16, second brake 15, 3rd coupler 14, second coupler 12, slipping toothed electromagnetic clutch 13, 4th coupler 17, reel 18 and auxiliary counterweight 19, its annexation is that the input shaft I of mechanical gear box 16 is by second brake 15, 3rd coupler 14, magnetic clutch 13 is connected with the adapter shaft 6 on the traction sheave 5 in existing traction elevator traction-driven system with the second coupler 12, the output shaft II of mechanical transmission 16 is connected with the rotating shaft of reel 18 by the 4th coupler 17, auxiliary counterweight 19 is connected with the steel rope be wrapped on reel 18.
The structure of described mechanical gear box 16 as shown in Figure 3, is provided with the first tween drive shaft III, second tween drive shaft IV, the 3rd tween drive shaft V and the 4th tween drive shaft VI in gear box between input shaft I and output shaft II.The Z linked together with slipping toothed electromagnetic clutch A is installed on the left of input shaft I 1gear, right side is provided with the Z linked together with slipping toothed electromagnetic clutch B 2gear; First tween drive shaft III is equipped with Z 4gear; On the left of the second tween drive shaft IV, Z is installed 3gear, middle part is provided with the Z be connected with slipping toothed electromagnetic clutch C 6gear and the Z be connected with slipping toothed electromagnetic clutch D 7gear, right side is provided with Z 5gear; On the left of the 3rd tween drive shaft V, Z is installed 8gear and Z 9gear, right side is provided with the Z be connected with slipping toothed electromagnetic clutch E 10gear and the Z be connected with slipping toothed electromagnetic clutch F 11gear; On the left of the 4th tween drive shaft VI, Z is installed 12gear and Z 13gear, the Z be connected with slipping toothed electromagnetic clutch G is installed on right side 14gear and the Z be connected with slipping toothed electromagnetic clutch H 15gear; Output shaft II is provided with Z 16gear and Z 17gear.The meshing relation of above-mentioned each gear is: Z 1with Z 2engagement, Z 3with Z 4engagement, Z 4with Z 5engagement, Z 6with Z 8engagement, Z 7with Z 9engagement, Z 10with Z 12engagement, Z 14with Z 16engagement.Z 15with Z 17engagement.
The utility model advantage and good effect are:
(1) the utility model ensure that no matter elevator is operated in underloading, semi-load or heavy condition, and traction sheave 5 is all in state in a basic balance from moment of torsion, and elevator is all operated in the lower state of energy consumption.
(2) the utility model utilizes the change of secondary weight 19 potential energy just can realize the storage of load potential energy and discharge, and whole process does not have the transformation of form of energy, and efficiency is higher, is a kind of directly energy-saving scheme.
(3) the utility model does not change the existing traction-driven system architecture of elevator, when auxiliary counterweight 19 is in end position, toothpick type magnetic clutch 13 is separated and existing elevator traction driving system (Fig. 1) is separated with energy saver part (Fig. 2), and elevator can revert to existing traction-driven system worked well.
Accompanying drawing explanation
Fig. 1 is existing traction elevator traction-driven system architecture schematic diagram;
Fig. 2 is the utility model schematic diagram;
Fig. 3 is 16 gear mechanical gear box structural representations;
In figure: 1-electrical motor, the 2-the first coupler, the 3-the first drg, 4-retarder.5-traction sheave, 6-adapter shaft, 7-track adjusting wheel, 8-bearing, 9-balance counterweight, 10-car, the existing traction elevator traction-driven system architecture schematic diagram shown in 11-Fig. 1,6-adapter shaft, 12-the second coupler, 13-toothpick type magnetic clutch, the 14-the three coupler, 15-second brake, 16-mechanical gear box, 17-the four coupler, 18-reel, 19-auxiliary counterweight, I-input shaft, II-output shaft, III-the first tween drive shaft, the IV-the second tween drive shaft, the V-the three tween drive shaft, VI-the four tween drive shaft, Z 1~ Z 17-cylindric straight-tooth gear, A ~ H-slipping toothed electromagnetic clutch.
Detailed description of the invention
Fig. 1 is existing traction elevator traction-driven system architecture schematic diagram, and Fig. 2 is the utility model traction elevator energy saver schematic diagram.Auxiliary counterweight 19 produces the moment of torsion acted on traction sheave 5 by reel 18, the 4th coupler 17, mechanical gearbox 16, the 3rd coupler 14, slipping toothed electromagnetic clutch 13, second coupler 12 and adapter shaft 6.Auxiliary counterweight 19 moment of torsion acted on traction sheave 5 of advance gear correspondence of mechanical gear box 16 is added in this side of car 10, and auxiliary counterweight 19 moment of torsion acted on traction sheave 5 of reverse gear correspondence is added in balance this side of counterweight 9.Mechanical gearbox 16 changes by the change of gear the moment of torsion that speed ratio that auxiliary counterweight 19 and car 10 move and then change act on traction sheave 5, for mating this side of car 10 and the weight difference balancing this side of counterweight 9, thus it is adjustable to achieve counterweight, and then different load carrying abilities can be mated.Car 10 underloading is up, heavily loaded descending time, utilize the change of auxiliary counterweight 10 position to store the mechanical energy of traction system; When car underloading descending, heavily loaded up time, the potential energy that auxiliary counterweight 10 stores directly discharges.The process of whole energy storage and release does not have the transformation of form of energy.Introduce detailed description of the invention of the present utility model by following four kinds of operating modes now:
Operating mode one: during car 10 no-load run, slipping toothed electromagnetic clutch 13 engages, now mechanical gear box 16 is in reverse gear, and namely the input shaft I of mechanical gear box 16 turns to contrary with output shaft II, makes auxiliary counterweight 19 moment of torsion acted on traction sheave 5 be added to this side of car 10.Load is less, and the weight difference of traction sheave 5 both sides is larger, and mechanical gear box 16 should select the reverse gear that speed ratio is less, and then produces relatively large moment of torsion on traction sheave 5.
Operating mode two: when car 10 heavy service, slipping toothed electromagnetic clutch 13 engages, now mechanical gear box 16 is in D Drive, and namely the input shaft I of mechanical gear box 16 turns to identical with output shaft II, makes auxiliary counterweight 19 moment of torsion acted on traction sheave 5 be added to balance this side of counterweight 10.Load is larger, and the weight difference of traction sheave 5 both sides is larger, and mechanical gear box 16 should select the D Drive that speed ratio is less, and then generation acts on moment of torsion relatively large on traction sheave 5.
Operating mode three: when car 10 runs semi-load, slipping toothed electromagnetic clutch 13 is separated, mechanical gear box 16 is in the most at a high speed than gear, the moment of torsion of such input shaft I is minimum, the braking force needed is also minimum, second brake 15 is in braking mode and makes balance counterweight 19 transfixion, energy saver part is separated with existing elevator traction driving system simultaneously, elevator normally can work by existing traction-driven pattern, this side this amount of stressing of peace weighing apparatus counterweight 9 of car 10 is about the same, and electrical motor 1 needs provide the energy overcoming system friction.
Operating mode four: when auxiliary counterweight 10 is in end position and can not continues the weight difference of this side of compensation balance counterweight 9 and this side of car 10, namely the potential energy that the potential energy that auxiliary counterweight 9 stores reaches maximum capacity or storage all discharges complete, and at this moment the action of each parts is as operating mode three.
Fig. 3 is 16 gear mechanical gear box structural representations.Mechanical gear box 16 adopts electronic control unit (ECU), and gear-shifting actuating mechanism is eight toothpick type magnetic clutchs, and wherein slipping toothed electromagnetic clutch A engages is D Drive, and it is reverse gear that slipping toothed electromagnetic clutch B engages.This mechanical gear box has 16 gears, and comprise eight D Drives and eight reverse gears altogether, drive path is as shown in table 1.
Table 1 mechanical gear box drive path
Mechanical gear box 16 have as much forward gear and to moving back shelves, can and gear arrange more, coupling traction sheave both sides weight difference effect better, energy-saving effect is more obvious; No matter magnetic clutch A or B engages, between input shaft I with the second tween drive shaft IV, there is identical speed ratio, but turn to contrary, just because of the existence of this speed ratio, suitably can increase the weight of auxiliary counterweight 19 according to ele-vator shaft spaces, enable energy saving system of elevator store the potential energy of certain capacity; Are all quiescences when elevator descends passenger on every floor, do not have power resources and Power output during gear shift, each gear and rotating shaft are all static, and the engaging speed of slipping toothed electromagnetic clutch is zero, and gear-change operation is easy.

Claims (2)

1. a traction elevator energy saver, it is characterized in that: include mechanical gear box (16), second brake (15), 3rd coupler (14), second coupler (12), toothpick type magnetic clutch (13), 4th coupler (17), reel (18) and auxiliary counterweight (19), its annexation is that the input shaft (I) of mechanical transmission (16) is by second brake (15), 3rd coupler (14), magnetic clutch (13) is connected with the adapter shaft (6) on the traction sheave (5) in existing traction elevator traction-driven system with the second coupler (12), the output shaft (II) of mechanical transmission (16) is connected with the rotating shaft of reel (18) by the 4th coupler (17), auxiliary counterweight (19) is connected with the steel rope be wrapped on reel (18).
2. traction elevator energy saver according to claim 1, it is characterized in that: in mechanical gear box (16) casing, first tween drive shaft (III), the second tween drive shaft (IV), the 3rd tween drive shaft (V) and the 4th tween drive shaft (VI) are installed between input shaft (I) and output shaft (II), input shaft (I) left side be provided with slipping toothed electromagnetic clutch ( a)link together z 1 gear, right side install with slipping toothed electromagnetic clutch ( b) link together z 2 gear; First tween drive shaft (III) is equipped with z 4 gear, installs in the second tween drive shaft (IV) left side z 3 gear, middle part install with slipping toothed electromagnetic clutch ( c)connect z 6 gear and with slipping toothed electromagnetic clutch ( d) connect z 7 gear, right side is provided with z 5 gear; Install in the 3rd tween drive shaft (V) left side z 8 gear with z 9 gear, right side install with slipping toothed electromagnetic clutch ( e)connect z 10 gear and with slipping toothed electromagnetic clutch ( f)connect z 11 gear; Install in the 4th tween drive shaft (VI) left side z 12 gear with z 13 gear, right side install with slipping toothed electromagnetic clutch ( g)connect z 14 gear and to be connected with slipping toothed electromagnetic clutch (H) z 15 gear; Output shaft (II) is provided with z 16 gear with z 17 gear, the meshing relation of above-mentioned each gear is: z 1 with z 2 engagement, z 3 with z 4 engagement, z 4 with z 5 engagement, z 6 with z 8 engagement, z 7 with z 9 engagement, z 10 with z 12 engagement, z 14 with z 16 engagement, z 15 with z 17 engagement.
CN201520534836.XU 2015-07-22 2015-07-22 Tow formula elevator economizer Expired - Fee Related CN204802832U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520534836.XU CN204802832U (en) 2015-07-22 2015-07-22 Tow formula elevator economizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520534836.XU CN204802832U (en) 2015-07-22 2015-07-22 Tow formula elevator economizer

Publications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106829690A (en) * 2017-01-25 2017-06-13 太原科技大学 A kind of new gear is driven equalization of strain multi-rope winding type mine hoist
CN106946122A (en) * 2017-05-15 2017-07-14 太原科技大学 A kind of three rope winding type mining hoist steel wire rope tensions are combined bevel gear bascule
CN108622745A (en) * 2018-06-12 2018-10-09 叶荣伟 A kind of energy-saving type parallel connection elevator device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106829690A (en) * 2017-01-25 2017-06-13 太原科技大学 A kind of new gear is driven equalization of strain multi-rope winding type mine hoist
CN106946122A (en) * 2017-05-15 2017-07-14 太原科技大学 A kind of three rope winding type mining hoist steel wire rope tensions are combined bevel gear bascule
CN106946122B (en) * 2017-05-15 2018-10-02 太原科技大学 A kind of three compound bevel gear balancing devices of rope winding type mining hoist steel wire rope tension
CN108622745A (en) * 2018-06-12 2018-10-09 叶荣伟 A kind of energy-saving type parallel connection elevator device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151125

Termination date: 20160722

CF01 Termination of patent right due to non-payment of annual fee