CN204801190U - Aluminium honeycomb core and aluminum plate heat bonding system - Google Patents
Aluminium honeycomb core and aluminum plate heat bonding system Download PDFInfo
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- CN204801190U CN204801190U CN201520417157.4U CN201520417157U CN204801190U CN 204801190 U CN204801190 U CN 204801190U CN 201520417157 U CN201520417157 U CN 201520417157U CN 204801190 U CN204801190 U CN 204801190U
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Abstract
The utility model relates to a dalle production field, in particular to aluminium honeycomb core and aluminum plate heat bonding system, including heating device and cooling device, exporter that cooling device set up at heating device sets up A pinch roll group in heating device's entry side, sets up B pinch roll group cooling device's exporter, heating device sets up A electric heat group, a thermocouple group and A and transports the roller set including A heating chamber and B heating chamber that the order set up in the A heating chamber, set up B electric heat group, B thermocouple group and B and transport the roller set in the B heating chamber, sets up C pinch roll group between A heating chamber and B heating chamber, cooling device including hot damping roller group and cold damping roller group that the order set up, a pinch roll group, B pinch roll group, C pinch roll group, a transport the roller set, B transports roller set, hot damping roller group and cold damping roller group and all sets up on same horizontal plane. The utility model discloses not only can automated production, realized moreover the continuous production of same specification product greatly having improved production efficiency and product quality.
Description
Technical field
The utility model relates to dalle production field, particularly a kind of aluminium honeycomb core and aluminium sheet heat bonding system.
Background technology
In the production process of aluminum honeycomb panel, the upper and lower surface of strip aluminium honeycomb core is needed to paste mutually with aluminium sheet respectively, then aluminum honeycomb panel is formed, the upper and lower surface of aluminium honeycomb core is pasted aluminium sheet mainly through staff by current taping process, then utilizing hot-rolling mill to carry out, roll-in completes, production efficiency is low, and it is larger to be not suitable for production specification, the aluminum honeycomb panel that length is longer.
Utility model content
The utility model, for problems of the prior art, proposes a kind of aluminium honeycomb core and aluminium sheet heat bonding system, not only can automated production, and can realize the continuous seepage of same specification product, is conducive to improve production efficiency and product quality.
Technical problem to be solved in the utility model is achieved by the following technical solution:
A kind of aluminium honeycomb core and aluminium sheet heat bonding system, comprise heater and cooling device, cooling device is arranged on the exporter of heater, arranges A pinch roll set in the entrance side of heater, arranges B pinch roll set the exporter of cooling device; Heater comprises A heating clamber and the B heating clamber of order setting, A electric heating group, A thermocouple group and A transport roller group are set in A heating clamber, B electric heating group, B thermocouple group and B transport roller group are set in B heating clamber, C pinch roll set is set between A heating clamber and B heating clamber; Cooling device comprises hot water roller group and the cold water roller group of order setting, and A pinch roll set, B pinch roll set, C pinch roll set, A transport roller group, B transport roller group, hot water roller group and cold water roller group are all arranged in same level.
Further, A electric heating group comprises and is arranged on a electrically heated rod above by heating aluminium sheet and the b electrically heated rod of below; B electric heating group comprises the d electrically heated rod be arranged on by c electrically heated rod and below above heating aluminium sheet.
Further, A pinch roll set comprises a pinch roll and the b pinch roll of corresponding setting up and down, b pinch roll is connected with a drive motors, B pinch roll set comprises c pinch roll and the d pinch roll of corresponding setting up and down, d pinch roll is connected with b drive motors, C pinch roll set comprises e pinch roll and the f pinch roll of corresponding setting up and down, and f pinch roll is connected with c drive motors.
Better, a cylinder and b cylinder are set respectively above the bearing at a pinch roll two ends, c cylinder and d cylinder are set respectively above the bearing at c pinch roll two ends, e cylinder and f cylinder are set respectively above the bearing at e pinch roll two ends.
Better, e pinch roll and f pinch roll inner hollow, the Single port of e pinch roll is connected with oil pump by petroleum pipeline, oil pump is connected with oil storage tank by petroleum pipeline, the another port of e pinch roll is connected by the Single port of petroleum pipeline with f pinch roll, the another port of f pinch roll is connected with oil storage tank by petroleum pipeline, arranges e electrically heated rod and c thermocouple in oil storage tank.
Particularly, hot water roller group comprises a hot water roller and the b hot water roller of corresponding setting up and down, the Single port of a hot water roller is connected with heat-exchanger pump by defeated hot-water line, heat-exchanger pump is connected with heat accumulation water pot by defeated hot-water line, the another port of a hot water roller is connected with the Single port of b hot water roller by defeated hot-water line, the another port of b hot water roller is connected with heat accumulation water pot by defeated hot-water line, arranges f electrically heated rod and d thermocouple in described heat accumulation water pot; Described cold water roller group comprises a cold water roller and the b cold water roller of corresponding setting up and down, the Single port of a cold water roller is connected with water pump by water-supply-pipe, water pump is connected with water tank by water-supply-pipe, the another port of a cold water roller is connected by the Single port of water-supply-pipe with b cold water roller, and the another port of b cold water roller is connected with described water tank by water-supply-pipe; G cylinder and h cylinder are set respectively above the bearing at described a hot water roller two ends, i cylinder and j cylinder are set respectively above the bearing at described a cold water roller two ends.
Particularly, A electric heating group, A thermocouple group, A transport roller group, B electric heating group, B thermocouple group, B transport roller group are at least 3 groups; Hot water roller group is at least 4 groups, and cold water roller group is at least 3 groups.
The utility model has the following advantages and good effect:
The utility model not only can automated production, and achieves the continuous seepage of same specification product, drastically increases production efficiency and product quality.
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is system block diagram of the present utility model.
Detailed description of the invention
Fig. 1 is structural representation of the present utility model.As shown in Figure 1, a kind of aluminium honeycomb core and aluminium sheet heat bonding system, comprise heater and cooling device, cooling device is arranged on the exporter of heater, A pinch roll set 10 is set in the entrance side of heater, B pinch roll set 11 is set the exporter of cooling device; Heater comprises A heating clamber 1 and B heating clamber 2, A electric heating group 3, A thermocouple group 4 and A transport roller group 5 are set in A heating clamber 1, B electric heating group 6, B thermocouple group 7 and B transport roller group 8 are set in B heating clamber 2, C pinch roll set 9 is set between A heating clamber 1 and B heating clamber 2; Cooling device comprises hot water roller group and the cold water roller group of order setting, and A pinch roll set 10, B pinch roll set 11, C pinch roll set 9, A transport roller group 5, B transport roller group 8, hot water roller group and cold water roller group are all arranged in same level.
A electric heating group 3 comprises and is arranged on a electrically heated rod 3.1 above by heating aluminium sheet 50 and the b electrically heated rod 3.2 of below, B electric heating group 6 comprises the d electrically heated rod 6.2 be arranged on by c electrically heated rod 6.1 and below above heating aluminium sheet 50, and such setting can make aluminium honeycomb core and aluminium sheet better be heated.
A pinch roll set 10 comprises a pinch roll 10.1 and the b pinch roll 10.2 of corresponding setting up and down, b pinch roll 10.2 is connected with a drive motors 12, B pinch roll set 11 comprises c pinch roll 11.1 and the d pinch roll 11.2 of corresponding setting up and down, d pinch roll 11.2 is connected with b drive motors 13, C pinch roll set 9 comprises the up and down corresponding e pinch roll 9.1 that arranges and f pinch roll 9.2, f pinch roll 9.2 and is connected with c drive motors 14.
A cylinder 15 and b cylinder 16 are set respectively above the bearing at a pinch roll 10.1 two ends, c cylinder 17 and d cylinder 18 are set respectively above the bearing at c pinch roll 11.1 two ends, e cylinder 19 and f cylinder 20 are set respectively above the bearing at e pinch roll 9.1 two ends; The effect arranging cylinder makes pinch roll have downward pressure under the effect of cylinder, thus realize pinching aluminium honeycomb core and aluminium sheet better.
E pinch roll 9.1 and f pinch roll 9.2 inner hollow, the Single port of e pinch roll 9.1 is connected with oil pump 22 by petroleum pipeline 21, oil pump 22 is connected with oil storage tank 23 by petroleum pipeline 21, the another port of e pinch roll 9.1 is connected with the Single port of f pinch roll 9.2 by petroleum pipeline 21, the another port of f pinch roll 9.2 is connected with oil storage tank 23 by petroleum pipeline 21, arranges e electrically heated rod 24 and c thermocouple 25 in oil storage tank 23.The object of such setting is that aluminium honeycomb core and aluminium sheet are pinched in the process of heating, not only can be bonding better, and avoids generation to purse up.
Hot water roller group comprises a hot water roller 26 and the b hot water roller 27 of corresponding setting up and down, the Single port of a hot water roller 26 is connected with heat-exchanger pump 29 by defeated hot-water line 28, heat-exchanger pump 29 is connected with heat accumulation water pot 30 by defeated hot-water line 28, the another port of a hot water roller 26 is connected with the Single port of b hot water roller 27 by defeated hot-water line 28, the another port of b hot water roller 27 is connected with heat accumulation water pot 30 by defeated hot-water line 28, arranges f electrically heated rod 31 and d thermocouple 32 in heat accumulation water pot 30; Cold water roller group comprises a cold water roller 33 and the b cold water roller 34 of corresponding setting up and down, the Single port of a cold water roller 33 is connected with water pump 36 by water-supply-pipe 35, water pump 36 is connected with water tank 37 by water-supply-pipe 35, the another port of a cold water roller 33 is connected with the Single port of b cold water roller 34 by water-supply-pipe 35, and the another port of b cold water roller 34 is connected with water tank 37 by water-supply-pipe 35; G cylinder 38 and h cylinder 39 are set respectively above the bearing at a hot water roller 26 two ends, i cylinder 40 and j cylinder 41 are set respectively above the bearing at a cold water roller 33 two ends.
The A electric heating group 3 of the present embodiment, A thermocouple group 4, A transport roller group 5, B electric heating group 6, B thermocouple group 7, B transport roller group 8 are at least 3 groups; Hot water roller group is at least 4 groups, and cold water roller group is at least 3 groups.
Fig. 2 is system block diagram of the present utility model.As shown in Figure 2, A electric heating group 3, B electric heating group 6, e electrically heated rod 24, f electrically heated rod 31, A thermocouple group 4, B thermocouple group 7, c thermocouple 25, d thermocouple 32, a drive motors 12, b drive motors 13, c drive motors 14, oil pump 22, heat-exchanger pump 29, water pump 36, a cylinder 15, b cylinder 16, c cylinder 17, d cylinder 18, e cylinder 19, f cylinder 20, g cylinder 38, h cylinder 39, i cylinder 40, j cylinder 41 are electrically connected with automatic control system PLC respectively, thus realize automatically controlling.
The course of work of the utility model aluminium honeycomb core and aluminium sheet heat bonding system is as follows:
Embodiment one: width is that the light face aluminium sheet 50 of 2m is 12m with length, width is the bonding of the aluminium honeycomb core 51 of 2m
Two blocks of light face aluminium sheets 50 are placed on above and below aluminium honeycomb core 51 respectively, A pinch roll set 10 is utilized to pinch into A heating clamber 1, the a drive motors 12 of embodiment one, b drive motors 13, the speed of service of c drive motors 14 is 1.5m/min, when pinching, the downward pressure of a cylinder 15 and b cylinder 16 is 0.8mpa, after entering A heating clamber 1, light face aluminium sheet 50 and aluminium honeycomb core 51 continue to transport forward in 3 groups of A transport roller groups 5, 3 groups of A electric heating groups 3 heat light face aluminium sheet 50 and aluminium honeycomb core 51, viscose glue between aluminium honeycomb core and aluminium sheet is melted, the control temperature value of 3 groups of A electric heating group settings is respectively 265 DEG C, 260 DEG C, 255 DEG C, such setting is to make up distributing of porch heat, observed temperature is 165 DEG C, 225 DEG C, 255 DEG C, when light face aluminium sheet 50 and aluminium honeycomb core 51 arrive pinch roll set 9, the downward pressure of e cylinder 19 and f cylinder 20 is 0.8mpa, the control temperature value that e electrically heated rod 24 sets is 265 DEG C, the heating power of e electrically heated rod 24 is 15kw, the operating power of oil pump 22 is 2kw, pinch roll set 9 pinches further light face aluminium sheet 50 and aluminium honeycomb core 51 and heats, and guarantees bonding better, and avoids generation to purse up, then enter B heating clamber 2 and continue heating, 3 groups of B transport roller groups 8 are transported forward, the control temperature value of 3 groups of B electric heating group 6 settings is respectively 255 DEG C, 190 DEG C, 170 DEG C, and observed temperature is 255 DEG C, 190 DEG C, 165 DEG C, makes aluminium honeycomb core and aluminium sheet fully bonding.
After heating, light face aluminium sheet 50 and aluminium honeycomb core 51 enter hot water roller group from the outlet of B heating clamber 2, the downward pressure of g cylinder 38 and h cylinder 39 is 0.8mpa, the control temperature value of 4 groups of hot water roller groups is respectively 65 DEG C, 55 DEG C, 50 DEG C, 40 DEG C, the operating power of heat-exchanger pump 29 is 2kw, 4 groups of a hot water rollers 26 and b hot water roller 27 is utilized to pinch light face aluminium sheet 50 and aluminium honeycomb core 51 and lower the temperature, then enter cold water roller group continue cooling and pinch forward, the downward pressure of i cylinder 40 and j cylinder 41 is 0.8mpa, the temperature of 3 groups of cold water roller groups is normal temperature, the operating power of water pump 36 is 2kw, after cooling, enter subsequent handling.
Embodiment two: width is that the coat side aluminium sheet 50 of 1.2m is 50m with length, width is the bonding of the aluminium honeycomb core 51 of 1.2m
The speed of service of a drive motors 12 of embodiment two, b drive motors 13, c drive motors 14 is 1.8m/min, and the control temperature value of 3 groups of A electric heating group settings is respectively 190 DEG C, 180 DEG C, 175 DEG C, and observed temperature is 150 DEG C, 160 DEG C, 165 DEG C; The control temperature value of 3 groups of B electric heating group settings is respectively 175 DEG C, 165 DEG C, 150 DEG C, and observed temperature is 165 DEG C, 160 DEG C, 150 DEG C; The control temperature value that e electrically heated rod 24 sets is 175 DEG C, and the heating power of e electrically heated rod 24 is 10kw; The down force pressure scope of a cylinder 15, b cylinder 16, c cylinder 17, d cylinder 18, e cylinder 19, f cylinder 20, g cylinder 38, h cylinder 39, i cylinder 40, j cylinder 41 is 0.2mpa, other settings are identical with embodiment one with the setting of parameter, do not repeat them here.
In a word, the utility model not only can automated production, and achieves the continuous seepage of same specification product, drastically increases production efficiency and product quality.
Although embodiment has been described in detail the utility model, those of ordinary skill in the art should be appreciated that and still can modify to the technical solution of the utility model and be equal to replacement, and it all should be encompassed in the middle of right of the present utility model.
Claims (8)
1. an aluminium honeycomb core and aluminium sheet heat bonding system, it is characterized in that, comprise heater and cooling device, described cooling device is arranged on the exporter of described heater, A pinch roll set (10) is set in the entrance side of described heater, B pinch roll set (11) is set the exporter of described cooling device; Described heater comprises A heating clamber (1) and the B heating clamber (2) of order setting, A electric heating group (3), A thermocouple group (4) and A transport roller group (5) are set in described A heating clamber (1), B electric heating group (6), B thermocouple group (7) and B transport roller group (8) are set in described B heating clamber (2), C pinch roll set (9) is set between described A heating clamber (1) and B heating clamber (2); Described cooling device comprises hot water roller group and the cold water roller group of order setting, and described A pinch roll set (10), B pinch roll set (11), C pinch roll set (9), A transport roller group (5), B transport roller group (8), hot water roller group and cold water roller group are all arranged in same level.
2. aluminium honeycomb core according to claim 1 and aluminium sheet heat bonding system, it is characterized in that, described A electric heating group (3) comprises and is arranged on a electrically heated rod (3.1) above by heating aluminium sheet and the b electrically heated rod (3.2) of below; Described B electric heating group (6) comprises and is arranged on c electrically heated rod (6.1) above by heating aluminium sheet and the d electrically heated rod (6.2) of below.
3. aluminium honeycomb core according to claim 1 and aluminium sheet heat bonding system, it is characterized in that, described A pinch roll set (10) comprises a pinch roll (10.1) and the b pinch roll (10.2) of corresponding setting up and down, described b pinch roll (10.2) is connected with a drive motors (12), described B pinch roll set (11) comprises c pinch roll (11.1) and the d pinch roll (11.2) of corresponding setting up and down, described d pinch roll (11.2) is connected with b drive motors (13), described C pinch roll set (9) comprises e pinch roll (9.1) and the f pinch roll (9.2) of corresponding setting up and down, described f pinch roll (9.2) is connected with c drive motors (14).
4. aluminium honeycomb core according to claim 3 and aluminium sheet heat bonding system, it is characterized in that, above the bearing at described a pinch roll (10.1) two ends, a cylinder (15) and b cylinder (16) are set respectively, c cylinder (17) and d cylinder (18) are set respectively above the bearing at described c pinch roll (11.1) two ends, e cylinder (19) and f cylinder (20) are set respectively above the bearing at described e pinch roll (9.1) two ends.
5. aluminium honeycomb core according to claim 3 and aluminium sheet heat bonding system, it is characterized in that, described e pinch roll (9.1) and f pinch roll (9.2) inner hollow, the Single port of described e pinch roll (9.1) is connected with oil pump (22) by petroleum pipeline (21), described oil pump (22) is connected with oil storage tank (23) by petroleum pipeline (21), the another port of e pinch roll (9.1) is connected with the Single port of f pinch roll (9.2) by petroleum pipeline (21), the another port of described f pinch roll (9.2) is connected with described oil storage tank (23) by petroleum pipeline (21), e electrically heated rod (24) and c thermocouple (25) are set in described oil storage tank (23).
6. aluminium honeycomb core according to claim 1 and aluminium sheet heat bonding system, it is characterized in that, described hot water roller group comprises a hot water roller (26) and the b hot water roller (27) of corresponding setting up and down, the Single port of described a hot water roller (26) is connected with heat-exchanger pump (29) by defeated hot-water line (28), described heat-exchanger pump (29) is connected with heat accumulation water pot (30) by defeated hot-water line (28), the another port of described a hot water roller (26) is connected with the Single port of b hot water roller (27) by defeated hot-water line (28), the another port of described b hot water roller (27) is connected with described heat accumulation water pot (30) by defeated hot-water line (28), f electrically heated rod (31) and d thermocouple (32) are set in described heat accumulation water pot (30), described cold water roller group comprises a cold water roller (33) and the b cold water roller (34) of corresponding setting up and down, the Single port of described a cold water roller (33) is connected with water pump (36) by water-supply-pipe (35), described water pump (36) is connected with water tank (37) by water-supply-pipe (35), the another port of a cold water roller (33) is connected with the Single port of b cold water roller (34) by water-supply-pipe (35), and the another port of described b cold water roller (34) is connected with described water tank (37) by water-supply-pipe (35).
7. aluminium honeycomb core according to claim 6 and aluminium sheet heat bonding system, it is characterized in that, g cylinder (38) and h cylinder (39) are set respectively above the bearing at described a hot water roller (26) two ends, i cylinder (40) and j cylinder (41) are set respectively above the bearing at described a cold water roller (33) two ends.
8. aluminium honeycomb core according to claim 1 and aluminium sheet heat bonding system, it is characterized in that, described A electric heating group (3), A thermocouple group (4), A transport roller group (5), B electric heating group (6), B thermocouple group (7), B transport roller group (8) are at least 3 groups; Described hot water roller group is at least 4 groups, and described cold water roller group is at least 3 groups.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520417157.4U CN204801190U (en) | 2015-06-16 | 2015-06-16 | Aluminium honeycomb core and aluminum plate heat bonding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520417157.4U CN204801190U (en) | 2015-06-16 | 2015-06-16 | Aluminium honeycomb core and aluminum plate heat bonding system |
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| CN204801190U true CN204801190U (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520417157.4U Withdrawn - After Issue CN204801190U (en) | 2015-06-16 | 2015-06-16 | Aluminium honeycomb core and aluminum plate heat bonding system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972729A (en) * | 2015-06-16 | 2015-10-14 | 佛山市利铭蜂窝复合材料有限公司 | Hot bonding system for aluminum honeycomb cores and aluminum plates and control method of hot bonding system |
| CN107127416A (en) * | 2017-05-31 | 2017-09-05 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of honeycomb sandwich interlayer large-scale component brazing device |
| CN110480363A (en) * | 2019-07-31 | 2019-11-22 | 佛山市利铭蜂窝复合材料有限公司 | Ultra-wide aluminum composite plate tinuous production and its working method |
| CN114834141A (en) * | 2022-06-06 | 2022-08-02 | 镇江银海科技材料有限公司 | Double-sided processing equipment for honeycomb aluminum foil and using method thereof |
-
2015
- 2015-06-16 CN CN201520417157.4U patent/CN204801190U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104972729A (en) * | 2015-06-16 | 2015-10-14 | 佛山市利铭蜂窝复合材料有限公司 | Hot bonding system for aluminum honeycomb cores and aluminum plates and control method of hot bonding system |
| CN104972729B (en) * | 2015-06-16 | 2017-03-01 | 佛山市利铭蜂窝复合材料有限公司 | Aluminium honeycomb core and the hot sticky welding system of aluminium sheet and its control method |
| CN107127416A (en) * | 2017-05-31 | 2017-09-05 | 广东省焊接技术研究所（广东省中乌研究院） | A kind of honeycomb sandwich interlayer large-scale component brazing device |
| CN110480363A (en) * | 2019-07-31 | 2019-11-22 | 佛山市利铭蜂窝复合材料有限公司 | Ultra-wide aluminum composite plate tinuous production and its working method |
| CN114834141A (en) * | 2022-06-06 | 2022-08-02 | 镇江银海科技材料有限公司 | Double-sided processing equipment for honeycomb aluminum foil and using method thereof |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20151125 Effective date of abandoning: 20171114 |