CN204799902U - Three stations do not have case shoot squeeze molding machine perpendicularly - Google Patents

Three stations do not have case shoot squeeze molding machine perpendicularly Download PDF

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Publication number
CN204799902U
CN204799902U CN201520248214.0U CN201520248214U CN204799902U CN 204799902 U CN204799902 U CN 204799902U CN 201520248214 U CN201520248214 U CN 201520248214U CN 204799902 U CN204799902 U CN 204799902U
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assembly
translation
sand
subassembly
sandbox
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Expired - Fee Related
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CN201520248214.0U
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Chinese (zh)
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侯晓燕
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Abstract

The utility model discloses a three stations do not have case shoot squeeze molding machine perpendicularly, it relates to clay sand molding machine technical field. Which comprises a frame, the squeeze board subassembly, push away the type subassembly, translation sand box subassembly, penetrate the sand subassembly, a hydraulic system, the retooling device, electrical system, gas accuse system and protection casing, it pushes away the type subassembly to be fixed with two sets of squeeze board subassemblies and two sets in the frame, be provided with translation sand box subassembly between two sets of squeeze board subassemblies, translation sand box subassembly slides and sets up at first station, the second station, between the third station, translation sand box subassembly top is provided with penetrates the sand subassembly, penetrate sand subassembly and gas accuse headtotail, gas accuse system one side is provided with electrical system, the squeeze board subassembly, translation sand box subassembly is connected with hydraulic system. The utility model discloses the sand hardness is high, and size precision is high, and production site is clean, saves the manual work, reduces intensity of labour, reduces the operating personnel dependence, and production efficiency is high.

Description

Three working-position vertical box-less shoot squeeze molding machine of case
Technical field
The utility model relates to clay-bonded sand moulding machine technical field, be specifically related to three working-position vertical box-less shoot squeeze molding machine of case.
Background technology
The vertical parting flaskless shoot-squeeze moulding machine of conventional art has compact conformation, take up an area little, complete auxiliaries is few, employment is few, productivity ratio generally can reach 300 types/hour, inlet line can reach 500 types/hour feature, but its cost intensive, all process steps (penetrates sand, compacting, lower core, counter withdrawing pattern, pressure plate is released, mould assembly, pressure plate withdrawing pattern, pressure plate returns, counter closes chamber) all complete on a station, and positive squeeze board will promote ability withdrawing pattern after sand mold and front sandbox mould assembly, require higher to the machining accuracy of base plate and wearability, closing precision can be had influence on, largely productivity ratio can be reduced during the inconvenient and lower core of lower core, in addition, the device structure that original moulding machine comprises import more than 1,000 ten thousand is complicated, boost productivity and require that operator has certain operating experience, new equipment can not put into production after installing at once, all all to carry out post training to operation, the quality of equipment use largely needs to rely on the technical merit with operating personnel.
In order to solve the problem, design a kind of three novel working-position vertical box-less shoot squeeze molding machine of case or necessary.
Utility model content
For the deficiency that prior art exists, the utility model object is to provide a kind of three working-position vertical box-less shoot squeeze molding machine of case, reasonable in design, sand hardness is high, dimensional accuracy is high, and production scene is cleaned, and saves artificial, reduction labour intensity, reduce the dependence to operating personnel, production efficiency is high.
To achieve these goals, the utility model realizes by the following technical solutions: three working-position vertical box-less shoot squeeze molding machine of case, comprise frame, squeeze board assembly, push type assembly, translation sandbox assembly, penetrate sand assembly, hydraulic system, mould changing device, electric-control system, pneumatic control system and protective cover, frame is fixed with two cover compacting board components, frame connects base by oil cylinder, welding base, entablature and adjustment column composition, squeeze board assembly is provided with oil cylinder, guide post, first fairlead and connecting plate, oil cylinder both sides are provided with guide post, and guide post and the first fairlead are socketed, oil cylinder, guide post, first fairlead is fixed on connecting plate, squeeze board assembly is fixed on by connecting plate two oil cylinders be mounted opposite and connects on base, frame is also provided with two cover push type assemblies, be provided with translation sandbox assembly between two cover compacting board components, translation sandbox component slippage is arranged on the first station, second station, between 3rd station, be provided with and penetrate sand assembly above translation sandbox assembly, translation sandbox assembly is by penetrating Sha Kou and penetrating sand component sealing and dock, and penetrate sand assembly and be connected with pneumatic control system, pneumatic control system side is provided with electric-control system, squeeze board assembly, translation sandbox assembly is connected with hydraulic system, and the periphery of moulding machine is provided with protective cover, and the arranged outside of protective cover has mould changing device.
As preferably, described push type assembly is arranged on the welding base of frame, and two cover push type assemblies are separately positioned on the both sides that right side oil cylinder connects base, and is connected base with oil cylinder and welds.
As preferably, described translation sandbox assembly is positioned at the centre that two, left and right oil cylinder connects base, translation sandbox assembly is arranged on two parallel guide rod assemblies, guide rod assembly is connected with welding bolt of lower base, guide rod assembly is connected with base plate with the second fairlead of wear-resistant device by being equipped with lubrication, is provided with the translation oil cylinder of band buffer unit in the middle of the bottom of translation sandbox assembly.
As preferably, described sand assembly of penetrating comprises and penetrates sand mouth seal, blasting unit, sand flashboard, air inlet, exhaust outlet and level-sensing device, penetrate sand assembly to seal dock by the sand mouth of penetrating penetrating sand mouth seal and translation sandbox assembly, the top of blasting unit is provided with sand flashboard, the side of blasting unit is provided with exhaust outlet, and the opposite side of blasting unit is connected with pneumatic control system by exhaust outlet.
The beneficial effects of the utility model: reasonable in design, the automatic and mechanical moulding being applied to clay-bonded sand casting industry is produced, production efficiency is high, can reach 500 types/hour, core is had plenty of time and is reached 6s under double, change the device model that clay-bonded sand vertical flaskless molding machine industry is continued to use more than 50 year, stride into a new developing stage, institute's sand hardness of making is high, dimensional accuracy is high, production scene is clean, reduce the dependence to operating personnel, save artificial, reduction labour intensity.
Accompanying drawing explanation
The utility model is described in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present utility model;
Fig. 2 is side view of the present utility model;
Fig. 3 is top view of the present utility model;
Fig. 4 is operation layout drawing of the present utility model;
Fig. 5 is the structural representation that the utility model penetrates sand operation;
Fig. 6 is the structural representation of the utility model compacting operation;
Fig. 7 is the structural representation of the utility model withdrawing pattern operation;
Fig. 8 is the structural representation that the utility model pushes away die process.
Detailed description of the invention
The technological means realized for making the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the utility model further.
With reference to Fig. 1-8, this detailed description of the invention by the following technical solutions: three working-position vertical box-less shoot squeeze molding machine of case, comprise frame 1, squeeze board assembly 2, push type assembly 3, translation sandbox assembly 4, penetrate sand assembly 5, hydraulic system 6, mould changing device 7, electric-control system 8, pneumatic control system 9 and protective cover 10, frame 1 connects base 101 by oil cylinder, welding base 102, entablature 103 and adjustment column 104 form, and squeeze board assembly 2 are provided with oil cylinder 201, guide post 202, first fairlead 203 and connecting plate 204, oil cylinder 201 both sides are provided with guide post 202, and guide post 202 and the first fairlead 203 are socketed, oil cylinder 201, guide post 202, first fairlead 203 is fixed on connecting plate 204, squeeze board assembly 2 is fixed on by connecting plate 204 two oil cylinders be mounted opposite and connects on base 101, frame 1 is also provided with two cover push type assemblies 3, be provided with translation sandbox assembly 4 between two cover compacting board components 2, translation sandbox assembly 4 is slidably arranged in the first station 11, second station 12, between 3rd station 13, be provided with and penetrate sand assembly 5 above translation sandbox assembly 4, translation sandbox assembly 4 is by penetrating Sha Kou and penetrating sand assembly 5 and seal and dock, and penetrate sand assembly 5 and be connected with pneumatic control system 9, pneumatic control system 9 side is provided with electric-control system 8, squeeze board assembly 2, translation sandbox assembly 4 is connected with hydraulic system 6, and the periphery of moulding machine is provided with protective cover 10, and the arranged outside of protective cover 10 has mould changing device 7.
It should be noted that described push type assembly 3 is arranged on the welding base 102 of frame 1, two cover push type assemblies 3 are separately positioned on the both sides that right side oil cylinder connects base 101, and are connected base 101 with oil cylinder and weld.
It should be noted that, described translation sandbox assembly 4 is positioned at the centre that two, left and right oil cylinder connects base 101, translation sandbox assembly 4 is arranged on two parallel guide rod assemblies 401, guide rod assembly 401 is connected with welding base 102 bolt, guide rod assembly 401 is connected with base plate 403 with the second fairlead 402 of wear-resistant device by being equipped with lubrication, the translation oil cylinder 404 of band buffer unit is also equipped with in the centre position, bottom of translation sandbox assembly 4, and translation oil cylinder 404 drives translation sandbox assembly 4 to shuttle back and forth between station one and three.
In addition, described sand assembly 5 of penetrating comprises and penetrates sand mouth seal 501, blasting unit 502, sand flashboard 503, air inlet 504, exhaust outlet 505 and level-sensing device 506, penetrate sand assembly 5 to seal dock by the sand mouth of penetrating penetrating sand mouth seal 501 and translation sandbox assembly 4, the top of blasting unit 502 is provided with sand flashboard 503, the side of blasting unit 502 is provided with exhaust outlet 505, and the opposite side of blasting unit 502 is connected with pneumatic control system 9 by exhaust outlet 505.
This detailed description of the invention, except having former moulding machine advantage, with two molding flasks, is separated operation at the first station 11, second station 12, 3rd station 13 3 station completes, as Fig. 4, hydraulic system 6 drives the oil cylinder 201 in two cover compacting board components 2 to realize quick mould assembly and compaction actions, and drive translation oil cylinder 404 reciprocating action in translation sandbox assembly 4 and the oil cylinder alternating movement in two cover push type assemblies 3, hydraulic system 6 drives three pumps by a motor, by the control realization of electric-control system 8 and accurately sharing out the work and help one another of each hydraulic valve, ensure that whole modeling process is fast, surely, accurate trouble free service, electric-control system 8 is controlled by PLC and touch display screen, the position of each operation of equipment, pressure, the dynamic state of parameters displays such as temperature, convenient operation and maintenance, electric-control system 8 also comprises template heating, oil temperature heating etc., pneumatic control system 9 comprises many places sand-aerating apparatus, withdrawing pattern vibrating device, automatic spray liquid parting device, sand device is penetrated in pulse, gas bags etc., mould changing device 7 fast changeable template, reduces labor intensity, and saves the activity duration.
The former modelling mechanism of this detailed description of the invention productivity ratio is at least enhanced about more than once, and withdrawing pattern immediately after moulding compacting, to transport for long-distance after not needing compacting casting mold, thus be easy to withdrawing pattern, require low to the mechanical precision of equipment, can adapt to darker casting form produce, and the wear-out part of equipment is few, reduces maintenance cost; Due to smart structural design, avoid complicated cam mechanism, the speed change of each operation is all determined by system configuration and it doesn't matter with operator, thus make simple to operate, do not need to carry out training on operation, reduction equipment to the dependence of personnel, thus eliminates the phenomenon that enterprise staff flowing causes shutdown stopping production; In addition due to compact conformation, there is no complicated transmission mechanism, so the drive oil pressure of each motion oil cylinder is also low than original system, save power consumption.
Sand hardness that this detailed description of the invention is made is high, dimensional accuracy is high, production scene is clean, save artificial, reduction labour intensity, change the device model that clay-bonded sand vertical flaskless molding machine industry is continued to use more than 50 year, production efficiency is high, has wide market application foreground.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.

Claims (5)

1. three working-position vertical box-less shoot squeeze molding machine of case, it is characterized in that, comprise frame (1), squeeze board assembly (2), push type assembly (3), translation sandbox assembly (4), penetrate sand assembly (5), hydraulic system (6), mould changing device (7), electric-control system (8), pneumatic control system (9) and protective cover (10), frame (1) is fixed with two cover compacting board components (2), frame (1) is also provided with two cover push type assemblies (3), translation sandbox assembly (4) is provided with between two covers compacting board component (2), translation sandbox assembly (4) is slidably arranged in the first station (11), second station (12), between 3rd station (13), translation sandbox assembly (4) top is provided with penetrates sand assembly (5), translation sandbox assembly (4) is by penetrating Sha Kou and penetrating sand assembly (5) and seal and dock, penetrate sand assembly (5) to be connected with pneumatic control system (9), pneumatic control system (9) side is provided with electric-control system (8), squeeze board assembly (2), translation sandbox assembly (4) is connected with hydraulic system (6), the periphery of moulding machine is provided with protective cover (10), the arranged outside of protective cover (10) has mould changing device (7).
2. three working-position vertical box-less shoot squeeze molding machine of case according to claim 1, it is characterized in that, described frame (1) connects base (101) by oil cylinder, welding base (102), entablature (103) and adjustment column (104) composition, squeeze board assembly (2) is provided with oil cylinder (201), guide post (202), first fairlead (203) and connecting plate (204), oil cylinder (201) both sides are provided with guide post (202), guide post (202) and the first fairlead (203) are socketed, oil cylinder (201), guide post (202), first fairlead (203) is fixed on connecting plate (204), squeeze board assembly (2) is fixed on by connecting plate (204) two oil cylinders be mounted opposite and connects on base (101).
3. three working-position vertical box-less shoot squeeze molding machine of case according to claim 1, it is characterized in that, described push type assembly (3) is arranged on the welding base (102) of frame (1), two covers push type assembly (3) are separately positioned on the both sides that right side oil cylinder connects base (101), and are connected base (101) with oil cylinder and weld.
4. three working-position vertical box-less shoot squeeze molding machine of case according to claim 1, it is characterized in that, described translation sandbox assembly (4) is positioned at the centre that two, left and right oil cylinder connects base (101), translation sandbox assembly (4) is arranged on two parallel guide rod assemblies (401), guide rod assembly (401) is connected with welding base (102) bolt, guide rod assembly (401) is connected with base plate (403) with second fairlead (402) of wear-resistant device by being equipped with lubrication, the translation oil cylinder (404) of band buffer unit is provided with in the middle of the bottom of translation sandbox assembly (4).
5. three working-position vertical box-less shoot squeeze molding machine of case according to claim 1, it is characterized in that, described sand assembly (5) of penetrating comprises and penetrates sand mouth seal (501), blasting unit (502), sand flashboard (503), air inlet (504), exhaust outlet (505) and level-sensing device (506), penetrate sand assembly (5) to seal dock by the sand mouth of penetrating penetrating sand mouth seal (501) and translation sandbox assembly (4), the top of blasting unit (502) is provided with sand flashboard (503), the side of blasting unit (502) is provided with exhaust outlet (505), the opposite side of blasting unit (502) is connected with pneumatic control system (9) by exhaust outlet (505).
CN201520248214.0U 2015-04-23 2015-04-23 Three stations do not have case shoot squeeze molding machine perpendicularly Expired - Fee Related CN204799902U (en)

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Application Number Priority Date Filing Date Title
CN201520248214.0U CN204799902U (en) 2015-04-23 2015-04-23 Three stations do not have case shoot squeeze molding machine perpendicularly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424593A (en) * 2016-09-23 2017-02-22 广州市星原机械设备有限公司 Three-working-position moulding machine
CN108907119A (en) * 2018-08-29 2018-11-30 台州奥宾重工设备有限公司 Double-station horizontal automatic moulding machine
CN110918903A (en) * 2019-11-21 2020-03-27 深圳市东研磨料磨具有限公司 Full-automatic sand-covering molding machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106424593A (en) * 2016-09-23 2017-02-22 广州市星原机械设备有限公司 Three-working-position moulding machine
CN106424593B (en) * 2016-09-23 2018-06-01 广州市星原机械设备有限公司 A kind of three station moulding machines
CN108907119A (en) * 2018-08-29 2018-11-30 台州奥宾重工设备有限公司 Double-station horizontal automatic moulding machine
CN110918903A (en) * 2019-11-21 2020-03-27 深圳市东研磨料磨具有限公司 Full-automatic sand-covering molding machine
CN110918903B (en) * 2019-11-21 2021-04-02 深圳市东研磨料磨具有限公司 Full-automatic sand-covering molding machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151125

Termination date: 20160423

CF01 Termination of patent right due to non-payment of annual fee