CN204770414U - Mould structure of especially big set -square of mooring cable - Google Patents
Mould structure of especially big set -square of mooring cable Download PDFInfo
- Publication number
- CN204770414U CN204770414U CN201520484838.2U CN201520484838U CN204770414U CN 204770414 U CN204770414 U CN 204770414U CN 201520484838 U CN201520484838 U CN 201520484838U CN 204770414 U CN204770414 U CN 204770414U
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- arrangement
- circular arc
- face
- arrangement face
- mooring cable
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- 230000007704 transition Effects 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000007493 shaping process Methods 0.000 abstract description 2
- 238000005242 forging Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009963 fulling Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Abstract
The utility model provides a mould structure of especially big set -square of mooring cable, lower mould top center are provided with the V -arrangement groove, and the contained angle between two the V -arrangement face symmetrical arrangement in V -arrangement groove, two V -arrangement faces is 60, and the V -arrangement face is provided with circular arc size ra's circular arc chamfering at V -arrangement groove tank bottom, is provided with circular arc size rb's transition circular arc between V -arrangement face and the lower mould top surface, when circular arc chamfering, transition circular arc were not established to the V -arrangement face, V -arrangement face top and V -arrangement face constituted equilateral triangle, circular arc size ra is greater than circular arc size rb, it is long -pending that the central line of die hammer and the center lines of V -arrangement face, the bottom area of die hammer are greater than the top face of V -arrangement face. The utility model discloses can make the work piece just progressively to forge sharp shaping on a pair mould, reduce workman's intensity of labour, improve product quality, reduce the energy resource consumption, practice thrift manufacturing cost, popularize and apply and have good economy and social.
Description
Technical field
The utility model belongs to chain peculiar to vessel and mooring cable annex manufacture field, and particularly the mould structure of the especially big set square of a kind of mooring cable, is specially adapted to the connection of mooring cable.
Background technology
The especially big set square of mooring cable is mainly mooring cable provides a main chain work of simultaneously supporting two attached chains to connect, 120R4 super large standard mooring cable set square, shape is equilateral triangle, and the length of side is 1100mm, and thickness is 170mm, three holes are had in set square, diameter is 180mm, and pitch of holes is 430mm, and product material is 22MnCrNiMo, product design is also more special, and single products weight reaches about 1200 kilograms; Client requires quite high to Product Precision, and between pitch-row, tolerance only has 0.3mm, and surface can not defectiveness, finally also needs to carry out secondary flaw detection and hardness test.
, there is product yield low in the belt drop hammer forging that prior art uses, of poor quality, and need to use how secondary mould, energy resource consumption is large, and labour intensity is large, the problem of production technology poor stability.
Summary of the invention
The purpose of this utility model will solve the problems of the technologies described above.
The purpose of this utility model is achieved in that the mould structure of the especially big set square of a kind of mooring cable, comprise workpiece, counterdie, die hammer, it is characterized in that: described counterdie center of top is provided with V-shaped groove, two V-arrangement faces of V-shaped groove are arranged symmetrically with, angle between two V-arrangement faces is 60 °, V-arrangement face is provided with the circular arc chamfering of arc size Ra at V-shaped groove bottom land, is provided with the transition arc of arc size Rb between V-arrangement face and counterdie end face.
When circular arc chamfering, transition arc are not established in described V-arrangement face, top, V-arrangement face and V-arrangement face form equilateral triangle.
Described arc size Ra is greater than arc size Rb.
The center line of described die hammer and the centerline collineation in V-arrangement face, the bottom area of die hammer is greater than the topside area in V-arrangement face.
The utility model can make workpiece can progressively tagging is shaping on secondary mould, reduces the labour intensity of workman, improves product quality, reduce energy resource consumption, saved production cost, apply and have good economic and social benefit.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is work pieces process schematic diagram of the present utility model.
In figure: 1, workpiece; 2. counterdie; 3. die hammer; 201. arc size Ra; 202.V shape face; 203. arc size Rb.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in further detail, but not as to restriction of the present utility model:
The mould structure of the especially big set square of a kind of mooring cable, comprise workpiece 1, counterdie 2, die hammer 3, described counterdie 2 center of top is provided with V-shaped groove, two V-arrangement faces 202 of V-shaped groove are arranged symmetrically with, angle between two V-arrangement faces 202 is 60 °, V-arrangement face 202 is provided with the circular arc chamfering of arc size Ra201 at V-shaped groove bottom land, is provided with the transition arc of arc size Rb203 between V-arrangement face 202 and counterdie 2 end face; When circular arc chamfering, transition arc are not established in described V-arrangement face 202, top, V-arrangement face 202 and V-arrangement face 202 form equilateral triangle; Described arc size Ra201 is greater than arc size Rb203; The center line of described die hammer 3 and the centerline collineation in V-arrangement face 202, the bottom area of die hammer 3 is greater than the topside area in V-arrangement face 202.
During concrete enforcement, 1), workpiece 1 material adopts material to be 22MnCrNiMo, and specification is that the round steel of ф 500 is as blank, piece weight blanking 1250 kilograms, uses gas furnace heating, 5 tons of die hammers forges, initial forging temperature is at 1200 DEG C, and final forging temperature is more than 850 DEG C; 2), first by blank upsetting on counterdie 2, to be then used on counterdie 2 progressively tagging, then fulling is to technical requirement, disposablely completes whole forging process, the forging quality of product also all meets technical requirement; 3), machined adopts numerical control gantry mill to process, two plane machinings program at Digit Control Machine Tool and process, processing is completed to the circular arc of three sides of product, triangle, three holes and chamfering etc. are disposable by numerical control gantry mill, and then another plane of processing that uses the same method; 4), the technical requirement of product and precision all meet drawing requirement, obtains the consistent accreditation of client.
The utility model mainly forges the shape that requires blank and size must close to the shape of product and size, thus can ensure that the interior tissue of product obtains higher guarantee, raw material are saved, 200% is risen than the class's of forging output on traditional belt drop hammer, improve product quality, energy resource consumption has saved more than 30% than producing on belt drop hammer, and alleviate labour intensity, this production technology have also been obtained guarantee safely.After this production successfully puts goods on the market, client speaks highly of this product design and serviceability, and customer demand is continuous successively.
Above-described embodiment of the present utility model; it is only the citing clearly illustrating that the utility model does; but be not used for limiting protection domain of the present utility model; all equivalent technical schemes also belong to category of the present utility model, and scope of patent protection of the present utility model should be limited by every claim.
Claims (4)
1. the mould structure of the especially big set square of mooring cable, comprise workpiece (1), counterdie (2), die hammer (3), it is characterized in that: described counterdie (2) center of top is provided with V-shaped groove, two V-arrangement faces (202) of V-shaped groove are arranged symmetrically with, angle between two V-arrangement faces (202) is 60 °, V-arrangement face (202) is provided with arc size Ra(201 at V-shaped groove bottom land) circular arc chamfering, be provided with arc size Rb(203 between V-arrangement face (202) and counterdie (2) end face) transition arc.
2. the mould structure of the especially big set square of a kind of mooring cable according to claim 1, is characterized in that: when circular arc chamfering and transition arc are not established in described V-arrangement face (202), and (202) top, V-arrangement face and V-arrangement face (202) form equilateral triangle.
3. the mould structure of the especially big set square of a kind of mooring cable according to claim 1, is characterized in that: described arc size Ra(201) be greater than arc size Rb(203).
4. the mould structure of the especially big set square of a kind of mooring cable according to claim 1, it is characterized in that: the center line of described die hammer (3) and the centerline collineation of V-arrangement face (202), the bottom area of die hammer (3) is greater than the topside area of V-arrangement face (202).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520484838.2U CN204770414U (en) | 2015-07-07 | 2015-07-07 | Mould structure of especially big set -square of mooring cable |
Applications Claiming Priority (1)
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CN201520484838.2U CN204770414U (en) | 2015-07-07 | 2015-07-07 | Mould structure of especially big set -square of mooring cable |
Publications (1)
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CN204770414U true CN204770414U (en) | 2015-11-18 |
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CN201520484838.2U Expired - Fee Related CN204770414U (en) | 2015-07-07 | 2015-07-07 | Mould structure of especially big set -square of mooring cable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111014553A (en) * | 2019-12-06 | 2020-04-17 | 陕西宏远航空锻造有限责任公司 | Forging method for controlling size angle of irregular triangular rough shape |
-
2015
- 2015-07-07 CN CN201520484838.2U patent/CN204770414U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111014553A (en) * | 2019-12-06 | 2020-04-17 | 陕西宏远航空锻造有限责任公司 | Forging method for controlling size angle of irregular triangular rough shape |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 |
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CF01 | Termination of patent right due to non-payment of annual fee |