CN204758029U - Performance of dispatching from factory electric actuator detects platform - Google Patents

Performance of dispatching from factory electric actuator detects platform Download PDF

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Publication number
CN204758029U
CN204758029U CN201520464250.0U CN201520464250U CN204758029U CN 204758029 U CN204758029 U CN 204758029U CN 201520464250 U CN201520464250 U CN 201520464250U CN 204758029 U CN204758029 U CN 204758029U
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China
Prior art keywords
electric actuator
console
operator
slide rail
torque sensor
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CN201520464250.0U
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Chinese (zh)
Inventor
王振风
张训
邱志原
胡振锋
杨军
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Guangdong Ant Factory Manufacturing Co ltd
Original Assignee
NANJING XINFENGSHANG MECHNICAL & ELECTRICAL TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a performance of dispatching from factory electric actuator detects platform, including frame and PLC programmable controller, the intermediate position of frame installation operation panel, this detection platform still includes operating panel, detects anchor clamps and camera, and operating panel sets up in the top of operation panel, and operating panel is located the place ahead of frame, detects anchor clamps and installs on the operation panel, and electric actuator installs on detecting anchor clamps, and the below at the operation panel is installed to the camera. The utility model discloses have positive effect, can concentrate the performance (the mounting hole degree of depth, starting characteristic, output characteristic, the time of opening and close and output torque ) of the required detection of electric actuator and detect together, reduced check -out time greatly, improve detection efficiency, detect to compare with the manual work and improved the detection precision, reduce the cost, only need one -man operation, reduce the human cost.

Description

Electric actuator is dispatched from the factory performance detection stand
Technical field
The utility model relates to detection field, particularly relates to electric actuator and to dispatch from the factory performance detection stand.
Background technology
At present special checkout equipment be there is no to the dispatch from the factory detection of performance of electric actuator, for the mounting hole degree of depth of electric actuator, starting characteristic, start-up time error, output torque, noise, electric current, voltage performance can only carry out manual detection when detecting, operation is more complicated, the time is long, testing result out of true.Current existing checkout equipment, detection perform is single, needs multiple devices to share just to complete to detect electric actuator performance of dispatching from the factory.
Utility model content
The technical problems to be solved in the utility model is, providing a kind of can the dispatch from the factory electric actuator of performance of complete detection electric actuator dispatch from the factory performance detection stand.
The technical scheme realizing the utility model object is: electric actuator is dispatched from the factory performance detection stand, comprise frame and PLC, operator's console is installed in the centre position of frame, this monitor station also comprises guidance panel, detects fixture and video camera, guidance panel is arranged at the top of operator's console, and guidance panel is positioned at the front of frame, detects fixture and is arranged on operator's console, electric actuator is arranged on and detects on fixture, and video camera is arranged on below operator's console.
As prioritization scheme of the present utility model, guidance panel comprises touch-screen, and touch-screen is electrically connected with PLC.
As prioritization scheme of the present utility model, detect fixture and comprise movable slide rail, front and back promote cylinder, move left and right slide rail, upper and lower air cylinders fixed mount, promote cylinder up and down, be connected and fixed plate, torque sensor, test axle, pen cylinder, shaft coupling, angular transducer, stepper motor, magnetic powder brake, front and back promote cylinder and connect movable slide rail, upper and lower air cylinders fixed mount is fixed on operator's console) top, promoting cylinder is up and down arranged on upper and lower air cylinders fixed mount, move left and right on operator's console that slide rail is arranged on the right side of upper and lower air cylinders fixed mount, electric actuator is arranged on and moves left and right on slide rail, being connected and fixed plate is arranged on below operator's console, test axle is arranged on the right side being connected and fixed plate below operator's console, pen cylinder is arranged on test axle, torque sensor is arranged on and is connected and fixed on plate, test axle connects torque sensor, stepper motor and angular transducer are installed in the left side being connected and fixed plate, and magnetic powder brake is connected with torque sensor by shaft coupling.
The utility model has positive effect:
1, the performance (size for connection, starting characteristic, output characteristics, opening and closing time and output torque) detected needed for electric actuator can be concentrated together with detect, greatly reduce detection time, improve detection efficiency;
2, improve accuracy of detection compared with manual detection, reduce cost;
3, only need one man operation, reduce human cost;
4, the data detected are gathered through process, can be checked by display, and be printed as form.
Accompanying drawing explanation
In order to make content of the present utility model more easily be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail:
Fig. 1 is structural drawing of the present utility model;
Fig. 2 is the schematic diagram of guidance panel;
Fig. 3 is the structural drawing detecting fixture;
Fig. 4 is the structural drawing of electric actuator mounting hole.
Wherein: 101, frame, 1011, operator's console, 102, guidance panel, 103, detect fixture, 104, video camera, 105, electric actuator, 1021, touch-screen, 1022, power light, 1023, master switch, 1024, exchange indicator gauge, 1025, direct current indicator gauge, 1026, direct current regulator, 1027, qualified pilot lamp, 1028, defective pilot lamp, 1029, starting switch, 10210, emergency stop switch, 10211, AC/DC selector switch, 10212, AC regulator, 1031, movable slide rail, 1032, front and back promote cylinder, 1033, move left and right slide rail, 1034, upper and lower air cylinders fixed mount, 1035, promote cylinder up and down, 1036, be connected and fixed plate, 1037, torque sensor, 1038, test axle, 1039, pen cylinder, 10310, shaft coupling, 10311, angular transducer, 10312, stepper motor, 10313, magnetic powder brake.
Embodiment
Be illustrated in figure 1 electric actuator to dispatch from the factory performance detection stand, comprise frame 101 and PLC, operator's console 1011 is installed in the centre position of frame 101, this monitor station also comprises guidance panel 102, detects fixture 103 and video camera 104, guidance panel 102 is arranged at the top of operator's console 1011, guidance panel 102 is positioned at the front of frame 101, detecting fixture 103 is arranged on operator's console 1011, electric actuator 105 is arranged on and detects on fixture 103, and video camera 104 is arranged on below operator's console 1011.
Be illustrated in figure 2 the schematic diagram of guidance panel, guidance panel 102 comprises touch-screen 1021, touch-screen 1021 is connected with PLC, this guidance panel 102 also comprises power light 1022, master switch 1023, interchange indicator gauge 1024, direct current indicator gauge 1025, direct current regulator 1026, qualified pilot lamp 1027, defective pilot lamp 1028, starting switch 1029, emergency stop switch 10210, AC/DC selector switch 10211 and AC regulator 10212, testing process is indicated by pilot lamp, and shows on touch-screen 1021.
The structural drawing detecting fixture 103 as shown in Figure 3, detect fixture 103 and comprise movable slide rail 1031, front and back promote cylinder 1032, move left and right slide rail 1033, upper and lower air cylinders fixed mount 1034, promote cylinder 1035 up and down, be connected and fixed plate 1036, torque sensor 1037, test axle 1038, pen cylinder 1039, shaft coupling 10310, angular transducer 10311, stepper motor 10312, magnetic powder brake 10313, front and back promote cylinder 1032 and connect movable slide rail 1031, upper and lower air cylinders fixed mount 1034 is fixed on above operator's console 1011, promoting cylinder 1035 is up and down arranged on upper and lower air cylinders fixed mount 1034, move left and right on operator's console 1011 that slide rail 1033 is arranged on the right side of upper and lower air cylinders fixed mount 1034, electric actuator 105 is arranged on and moves left and right on slide rail 1033, being connected and fixed plate 1036 is arranged on below operator's console 1011, test axle 1038 is arranged on the right side being connected and fixed plate 1036 below operator's console 1011, pen cylinder 1039 is arranged on test axle 1038, torque sensor 1037 is arranged on and is connected and fixed on plate 1036, test axle 1038 connects torque sensor 1037, stepper motor 10312 and angular transducer 10311 are installed in the left side being connected and fixed plate 1036, magnetic powder brake 10313 is connected with torque sensor 1037 by shaft coupling 10310, torque sensor 1037 mainly detects the actual output pressure of electric actuator 105.
Embodiment 1:
Mounting hole depth detection
Electric actuator 105 is placed on and detects on fixture 103, movable slide rail 1031 is provided with U-board keel, U-board keel is provided with U-board, U-board is provided with and extends padded plate, extend on padded plate and place electric actuator 105, during detection, promoting cylinder 1035 up and down declines in the fixed orifice of insertion electric actuator 105 upper end, electric actuator 105 is fixed, video camera 104 make a video recording by after being become hole depth data by the Program transformation that video camera 104 carries from the mounting hole image photographed below electric actuator 105 by data line transfer in PLC, PLC is by data line transfer to touch-screen 1021 shows.Wherein, the structure of mounting hole figure of electric actuator 105 as shown in Figure 4.
Embodiment 2
The detection of starting characteristic
When the main test voltage of starting characteristic is 90% of rated voltage, can electric actuator 105 normally start, promoting cylinder 1032 before and after front and back promote makes the mounting hole site of electric actuator 105 in the top of test axle 1038, pen cylinder 1039 upwards dynamic promotion makes test axle 1038 rising insert mounting hole, program supplies the rated voltage of electric actuator 90% automatically, start electric actuator 105, test axle 1038 will be driven to rotate, test axle 1038 rotates and will the torque sensor 1037 be attached thereto be driven to rotate, torque sensor 1037 rotates and is rotated by drive shaft coupling 10310, shaft coupling 10310 rotates and large synchronous pulley will be driven to rotate, large synchronous pulley is rotated with driving stepper motor 10312 by belt drive small synchronous pulley, stepper motor 10312 rotates, and is detected by angular transducer 10311, when voltage is trigger voltage 90%, electric actuator 105 is rotated, angular transducer can detect, starting characteristic is qualified, otherwise it is then defective.Wherein, stepper motor 10312 gets back to reference position i.e. 0 degree of position to allow electric actuator 105.Angular transducer 10311 detects electric actuator angle back and forth, and signal is passed to PLC processes.
Embodiment 3
Output characteristics and opening and closing time detect
When test voltage is rated voltage 90%, electric actuator 105 by pass to opening, then from reaching the mean value closing back and forth rotational angle.Electric actuator 105 is turned to final position (open) from reference position (close) and goes back to reference position again, angular transducer can detect rotational angle back and forth, calculate rotational angle mean value back and forth, if mean value is at about 90 degree, output characteristics is qualified, otherwise then defective.Wherein, electric actuator 105 energising will be rotated.Reference position is exactly 0 degree, and final position is 90 degree.It is exactly detect electric actuator 105 by pass to opening that opening and closing time detects, then from reaching the time of pass, this detects and synchronously detects with output characteristics.
Embodiment 4
Output torque detects
The size of output torque when the detection of electric actuator 105 output torque mainly detects normal operation, input electric actuator nominal torque to be measured before electric actuator 105 start detection, if electric actuator nominal torque to be measured is 100N/M just input 100N/M on the touchscreen, this nominal torque is assigned to magnetic powder brake 10313, electric actuator 105 is rotated, and is prevented by magnetic powder brake 10313, and whether the output torque that torque sensor 1037 detects electric actuator 105 reaches 100N/M.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.

Claims (3)

1. electric actuator is dispatched from the factory performance detection stand, comprise frame (101) and PLC, operator's console (1011) is installed in the centre position of frame (101), it is characterized in that: this electric actuator performance detection stand that dispatches from the factory also comprises guidance panel (102), detect fixture (103) and video camera (104), described guidance panel (102) is arranged at the top of operator's console (1011), described guidance panel (102) is positioned at the front of frame (101), described detection fixture (103) is arranged on operator's console (1011), electric actuator (105) is arranged on and detects on fixture (103), described video camera (104) is arranged on operator's console (1011) below.
2. electric actuator according to claim 1 is dispatched from the factory performance detection stand, it is characterized in that: described guidance panel (102) comprises touch-screen (1021), described touch-screen (1021) is electrically connected with PLC.
3. electric actuator according to claim 1 is dispatched from the factory performance detection stand, it is characterized in that: described detection fixture (103) comprises movable slide rail (1031), front and back promote cylinder (1032), move left and right slide rail (1033), upper and lower air cylinders fixed mount (1034), promote cylinder (1035) up and down, be connected and fixed plate (1036), torque sensor (1037), test axle (1038), pen cylinder (1039), shaft coupling (10310), angular transducer (10311), stepper motor (10312) and magnetic powder brake (10313), described front and back promote cylinder (1032) and connect movable slide rail (1031), described upper and lower air cylinders fixed mount (1034) is fixed on operator's console (1011) top, the described cylinder of promotion up and down (1035) is arranged on upper and lower air cylinders fixed mount (1034), the described slide rail (1033) that moves left and right is arranged on the operator's console (1011) on upper and lower air cylinders fixed mount (1034) right side, electric actuator (105) is arranged on and moves left and right on slide rail (1033), the described plate (1036) that is connected and fixed is arranged on operator's console (1011) below, described test axle (1038) is arranged on the right side that operator's console (1011) below is connected and fixed plate (1036), described pen cylinder (1039) is arranged in test axle (1038), described torque sensor (1037) is arranged on and is connected and fixed on plate (1036), described test axle (1038) connects torque sensor (1037), described stepper motor (10312) and angular transducer (10311) are installed in the left side being connected and fixed plate (1036), described magnetic powder brake (10313) is connected with torque sensor (1037) by shaft coupling (10310).
CN201520464250.0U 2015-07-01 2015-07-01 Performance of dispatching from factory electric actuator detects platform Active CN204758029U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066187A (en) * 2016-05-24 2016-11-02 贵州航天电子科技有限公司 A kind of product starting characteristic assay device
CN107957339A (en) * 2017-12-22 2018-04-24 芜湖全程智能科技有限公司 The load device of electronic parking actuator performance detection apparatus
CN108007697A (en) * 2017-12-22 2018-05-08 芜湖全程智能科技有限公司 The moment of torsion of electronic parking actuator and rotation speed characteristic detection method
CN108132158A (en) * 2017-12-22 2018-06-08 芜湖全程智能科技有限公司 Electronic parking actuator performance detection apparatus
CN108225415A (en) * 2017-12-22 2018-06-29 芜湖全程智能科技有限公司 The electric current of electronic parking actuator and torque characteristic curve detection method
CN109115381A (en) * 2018-09-25 2019-01-01 无锡市经登自控阀门有限公司 Electric-liquid type torque tester
CN109142936A (en) * 2017-06-28 2019-01-04 宁波正奇电子有限公司 A kind of actuator shipment automatic detection system
CN110514923A (en) * 2019-07-24 2019-11-29 北京吉盛机电设备有限公司 Fan valve executor is multifunction detection-test bed

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106066187A (en) * 2016-05-24 2016-11-02 贵州航天电子科技有限公司 A kind of product starting characteristic assay device
CN109142936A (en) * 2017-06-28 2019-01-04 宁波正奇电子有限公司 A kind of actuator shipment automatic detection system
CN109142936B (en) * 2017-06-28 2021-01-19 宁波正奇电子有限公司 Automatic detection equipment for delivery of actuator
CN107957339A (en) * 2017-12-22 2018-04-24 芜湖全程智能科技有限公司 The load device of electronic parking actuator performance detection apparatus
CN108007697A (en) * 2017-12-22 2018-05-08 芜湖全程智能科技有限公司 The moment of torsion of electronic parking actuator and rotation speed characteristic detection method
CN108132158A (en) * 2017-12-22 2018-06-08 芜湖全程智能科技有限公司 Electronic parking actuator performance detection apparatus
CN108225415A (en) * 2017-12-22 2018-06-29 芜湖全程智能科技有限公司 The electric current of electronic parking actuator and torque characteristic curve detection method
CN107957339B (en) * 2017-12-22 2020-07-31 芜湖全程智能科技有限公司 Load device of electronic parking actuator performance detection equipment
CN108007697B (en) * 2017-12-22 2020-07-31 芜湖全程智能科技有限公司 Torque and rotating speed characteristic curve detection method of electronic parking actuator
CN108225415B (en) * 2017-12-22 2020-07-31 芜湖全程智能科技有限公司 Current and torque characteristic curve detection method of electronic parking actuator
CN109115381A (en) * 2018-09-25 2019-01-01 无锡市经登自控阀门有限公司 Electric-liquid type torque tester
CN110514923A (en) * 2019-07-24 2019-11-29 北京吉盛机电设备有限公司 Fan valve executor is multifunction detection-test bed

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 517, room 4, building 108, East 210046, Gan Hua Street, Yao Road, Qixia District, Jiangsu, Nanjing

Patentee after: JIANGSU EAIRPARTS TECHNOLOGY Co.,Ltd.

Address before: 517, room 4, building 108, East 210046, Gan Hua Street, Yao Road, Qixia District, Jiangsu, Nanjing

Patentee before: NANJING XINFENGSHANG ELECTROMECHANICAL TECHNOLOGY CO.,LTD.

TR01 Transfer of patent right

Effective date of registration: 20230323

Address after: 528000 Shunlian Machinery City, Shunde District, Foshan City, Guangdong Province

Patentee after: Guangdong ant factory manufacturing Co.,Ltd.

Address before: Room 517, Building 4, No. 108, Ganjiabian East, Yaohua Street, Qixia District, Nanjing City, Jiangsu Province, 210046

Patentee before: JIANGSU EAIRPARTS TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right