CN204739038U - Servo hydraulic system of sheet material bender - Google Patents

Servo hydraulic system of sheet material bender Download PDF

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Publication number
CN204739038U
CN204739038U CN201520373928.4U CN201520373928U CN204739038U CN 204739038 U CN204739038 U CN 204739038U CN 201520373928 U CN201520373928 U CN 201520373928U CN 204739038 U CN204739038 U CN 204739038U
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China
Prior art keywords
valve
oil
directional control
mouth
way directional
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Withdrawn - After Issue
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CN201520373928.4U
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Chinese (zh)
Inventor
张树忠
江吉彬
练国富
唐一文
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Fujian University of Technology
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Fujian University of Technology
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  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The utility model provides a servo hydraulic system of sheet material bender, including two sets of hydraulic drive devices that oil tank and oil tank are connected, the hydraulic pump is driven by servo motor, is equipped with tribit four -way reversing valve between hydraulic pump and the hydro -cylinder, and what the hydro -cylinder was connected to tribit four -way reversing valve's a A antilinear angle check valve has a pole cavity, the no pole cavity of tribit four -way reversing valve's B antilinear one -way throttle valve connection hydro -cylinder, and tribit four -way reversing valve's P mouth and T mouth are connected respectively hydraulic pump and oil tank, the oil tank is connected through a prefill valve to the no pole cavity of hydro -cylinder, the hydro -cylinder have the pole cavity with be equipped with first zero leakage electromagnetic switch valve between the angle check valve, the oil inlet of hydraulic pump passes through second zero leakage electromagnetic switch valve and connects oil pipe between first zero leakage electromagnetic switch valve and the angle check valve. The utility model discloses job stabilization, work efficiency is high, and the product quality who practices thrift electric energy and production is high.

Description

A kind of servo hydraulic system of plate bending machine
Technical field
The utility model relates to machinery manufacturing technology field, particularly relates to the high and servo hydraulic system of the plate bending machine that working stability is energy-conservation of a kind of efficiency.
Background technique
Bender is a kind of machine that can carry out bending to thin plate, its structure mainly comprises support, worktable and clamping panel, worktable is placed on support, worktable is made up of base and pressing plate, base is connected with clamping panel by hinge, base is made up of seat shell etc., and seat shell is provided with depression, and recessed top is covered with cover plate.By hydraulic driving during use, hydraulic jack produces gravitation to pressing plate, thus realizes the clamping to thin plate between pressing plate and base.Owing to have employed hydraulic coupling clamping, make pressing plate can make various workpieces requirement, and can process having the workpiece of sidewall, also very easy in operation.Bender is divided into manual bending machine, hydraulic bending press and numerical control bender, manual bending machine is divided into again mechanical, hand-driven bender and electric and manual manipulation bender, hydraulic bending press can be divided into again by the method for synchronization turns round that axle is synchronous, the synchronous and electric liquid of machine liquid synchronous, and hydraulic bending press can be divided into upper dynamic, lower-moving type again by motion mode.
At present, the oil cylinder that the plate bending machine of existing hydraulic type uses is two, is moved up and down, thus realize the bending to plate by two oil cylinder band dynamic pressure plates.In existing hydraulic system, the rod chamber body of two oil cylinders is communicated with respectively with rodless cavity body, rod chamber body and rodless cavity body simultaneously fuel feeding respectively.Just there is a shortcoming in this, when pressing plate backfin workpiece, when the load suffered by two oil cylinders is different, the oil cylinder that such load is larger obtains oily less, and the less oil cylinder of load obtains Chuck Steak, two oil cylinders will be one fast one slow, pressing plate can not be moved by keeping parallelism, cause the plate of bending cannot reach use standard, produce waste material, increase cost of material, and waste resource.Also have in the design of Hydraulic System of existing plate bending machine, when the cylinder bar of oil cylinder is transferred, rodless cavity body pressure energy is wasted, and this part energy and flow can utilize further.In addition, existing hydraulic system, there is impact by quick in handoff procedure at a slow speed, is unfavorable for hydraulic system.
Summary of the invention
The technical problems to be solved in the utility model, be the servo hydraulic system providing a kind of plate bending machine, its working stability, working efficiency is high, saving power and produce quality of product high.
The utility model problem is achieved in that a kind of servo hydraulic system of plate bending machine, comprise the two cover fluid pressure drive devices that fuel tank is connected with fuel tank, described fluid pressure drive device comprises actuating motor, oil hydraulic pump and oil cylinder, oil hydraulic pump is by driven by servomotor, three position four-way directional control valve is provided with between oil hydraulic pump and oil cylinder, the A mouth of three position four-way directional control valve connects the rod chamber body of oil cylinder through an angle check valve, the B mouth of three position four-way directional control valve connects the rodless cavity body of oil cylinder through an one-way throttle valve, the P mouth of three position four-way directional control valve is connected described oil hydraulic pump and fuel tank respectively with T mouth, the rodless cavity body of oil cylinder connects fuel tank by a liquid-filling valve, the first zero leakage electromagnetic switch valve is provided with between the rod chamber body of oil cylinder and described angle check valve, the filler opening of described oil hydraulic pump is by the oil pipe between the second zero leakage electromagnetic switch valve described first zero leakage electromagnetic switch valve of connection and angle check valve, and fuel tank is by an in-line arrangement safety check connecting fluid press pump, liquid-filling valve control end connects the oil inlet end of angle check valve, is provided with line check valve between oil hydraulic pump and three position four-way directional control valve.
Further, the branch road between described oil hydraulic pump and three position four-way directional control valve is provided with safety protective valve block; Be provided with an oil passage filter between safety protective valve block and fuel tank, and the safety protective valve block of two cover fluid pressure drive devices connects fuel tank through the oil passage filter of dormitory.
Further; safety protective valve block comprises two position three way directional control valve and Superimposed relief valve; the P mouth of two position three way directional control valve is connected to the P mouth of three position four-way directional control valve, and the B mouth of two position three way directional control valve connects fuel tank by a Superimposed relief valve, and the T mouth of two position three way directional control valve connects fuel tank.
Further, the two ends hydraulic fluid port of described first zero leakage electromagnetic switch valve all connects fuel tank by a direct-acting overflow valve.
Further, be provided with branch road between described second zero leakage electromagnetic switch valve and described oil hydraulic pump, branch road is provided with a throttle valve and accumulator.
Further, the P mouth of described three position four-way directional control valve is connected with a pressure transducer.
The utility model tool has the following advantages: 1, adopt two cover fluid pressure drive devices, each drive unit is hydraulic pipe line and the control valve of independent setting, the oil-feed of two oil cylinders controls separately, only need control identical two oil cylinders that just can make of flow to be synchronized with the movement, avoid the difference of load and have influence on the asynchronous of cylinder movement;
2, oil cylinder run to plate is folded into the limit time, control oil cylinder by three position four-way electromagnetic valve and the first zero leakage electromagnetic switch valve and keep current state a period of time, eliminate the partial elastic deformation of plate, reduce percent defective;
3, when zero load, oil cylinder band dynamic pressure plate declines fast, reclaims gravitational potential energy; When bending workpieces, for oil cylinder band dynamic pressure plate slowly declines bending workpiece, ensure workpiece quality, when having bent, oil cylinder band dynamic pressure plate rises fast, and action is arranged rationally, greatly improves working efficiency;
4, adopt driven by servomotor hydraulic pump control flexible, operationally electric motor starting, when not working, motor is in halted state, reduces dry running, effectively reduces energy loss, hydraulic oil pressure in flow process is little simultaneously, heating temperature is low, and hydraulic fluid temperature is low, effectively reduces energy loss, Energy Efficiency Ratio is high, is conducive to environmental protection and energy saving.
5, carry out compression shock when absorption rate is changed by accumulator, improve equipment reliability and quality of product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
In figure: 1-fuel tank, 2-oil hydraulic pump, 3-three position four-way directional control valve, 4-oil cylinder, 5-angle check valve, 6-one-way throttle valve, 7-liquid-filling valve, 8-first zero leakage electromagnetic switch valve, 9-second zero leakage electromagnetic switch valve, 10-in-line arrangement safety check, 11-two position three way directional control valve, 12-Superimposed relief valve, 13-oil passage filter, 14-direct-acting overflow valve, 15-throttle valve, 16-accumulator, 17-pressure transducer.
Embodiment
Refer to shown in Fig. 1, the servo hydraulic system of a kind of plate bending machine of the present utility model, comprises fuel tank 1 and connected pipes; Fuel tank 1 is connected with two cover fluid pressure drive devices, fluid pressure drive device comprises actuating motor (not shown), oil hydraulic pump 2 and oil cylinder 4, oil hydraulic pump 2 is by driven by servomotor, three position four-way directional control valve 3 is provided with between oil hydraulic pump 2 and oil cylinder 4, A mouth and the B mouth of three position four-way directional control valve 3 are connected rod chamber body and the rodless cavity body of oil cylinder 4 respectively with one-way throttle valve 6 through angle check valve 5, the P mouth of three position four-way directional control valve 3 and T mouth connecting fluid press pump 2 and fuel tank 1 respectively; The rodless cavity body of oil cylinder 4 connects fuel tank 1 by liquid-filling valve 7, the first zero leakage electromagnetic switch valve 8 is provided with between the rod chamber body of oil cylinder 4 and angle check valve 5, the filler opening of oil hydraulic pump 2 connects the oil pipe between the first zero leakage electromagnetic switch valve 8 and angle check valve 5 by the second zero leakage electromagnetic switch valve 9, and fuel tank 1 is by in-line arrangement safety check 10 connecting fluid press pump 2.Liquid-filling valve 7 control end connects the oil inlet end of angle check valve 5.Be provided with line check valve between oil hydraulic pump 2 and three position four-way directional control valve 3, and the branch road between oil hydraulic pump 2 and three position four-way directional control valve 3 is provided with safety protective valve block.Safety protective valve block comprises two position three way directional control valve 11 and Superimposed relief valve 12; the P mouth of two position three way directional control valve 11 is connected to the P mouth of three position four-way directional control valve 3; the B mouth of two position three way directional control valve 11 connects fuel tank 1 by Superimposed relief valve 12, and the T mouth of two position three way directional control valve 11 connects fuel tank 1.Be provided with oil passage filter 13 between safety protective valve block and fuel tank 1, and the safety protective valve block of two cover fluid pressure drive devices connects fuel tank 1 through an oil passage filter 13.The two ends hydraulic fluid port of the first zero leakage electromagnetic switch valve 8 all connects fuel tank 1 by direct-acting overflow valve 14.Be provided with branch road between second zero leakage electromagnetic switch valve 9 and oil hydraulic pump 2, branch road is provided with throttle valve 15 and accumulator 16.The P mouth of three position four-way directional control valve 3 is connected with pressure transducer 17.
Utility model works principle is as follows:
The pressing plate sharp downward movement of plate bending machine, the spool of three position four-way directional control valve 3 is in meta, the P mouth cut-off of three position four-way directional control valve 3, first zero leakage electromagnetic switch valve 8 and the second zero leakage electromagnetic switch valve 9 are opened, first zero leakage electromagnetic switch valve 8 is all communicated with the internal oil passages of the second zero leakage electromagnetic switch valve 9, the spool of two position three way directional control valve 11 moves, the P mouth of two position three way directional control valve 11 is communicated with T mouth, hydraulic oil in the rod chamber body of oil cylinder 4 flow to the entrance of oil hydraulic pump 2 through the first zero leakage electromagnetic switch valve 8 and the second zero leakage electromagnetic switch valve 9, two position three way directional control valve 11 is flow to through oil hydraulic pump 2, fuel tank 1 is flow to again through oil passage filter 13, negative pressure is produced in the rodless cavity body of oil cylinder 4, in fuel tank 1, hydraulic oil is supplemented to rapidly in the rodless cavity body of oil cylinder 4 by liquid-filling valve 7, the cylinder bar of oil cylinder 4 is shot out, band dynamic pressure plate sharp downward movement,
The pressing plate descending at slow speed bending workpiece of plate bending machine, the spool of three position four-way directional control valve 3 moves, P mouth and the B mouth of three position four-way directional control valve 3 are connected, A mouth and the T mouth of three position four-way directional control valve 3 are connected, the spool of two position three way directional control valve 11 moves, the P mouth of two position three way directional control valve 11 and B mouth are connected, hydraulic oil in the rod chamber body of oil cylinder 4 flow to the entrance of oil hydraulic pump 2 through the first zero leakage electromagnetic switch valve 8 and the second zero leakage electromagnetic switch valve 9, in fuel tank 1, hydraulic oil flow to the entrance of oil hydraulic pump 2 through in-line arrangement safety check 10, the hydraulic oil of oil hydraulic pump 2 entrance converts high pressure oil to through oil hydraulic pump 2, high pressure oil enters in the rodless cavity body of oil cylinder 4 through three position four-way directional control valve 3 and one-way throttle valve 6, the cylinder bar promoting oil cylinder 4 stretches out, cylinder bar band dynamic pressure plate bending workpiece, because the cylinder bar of oil cylinder 4 is promoted by high pressure oil, instantaneous pressure may be formed in the rod chamber body of oil cylinder 4, impact for avoiding instantaneous pressure, the high pressure oil produced instantaneously stores through direct-acting overflow valve 14 overflow and by accumulator 16,
The pressing plate stop motion of plate bending machine, presser motion is to time bottom, and the spool of three position four-way directional control valve 3 moves, and close the P mouth of three position four-way directional control valve, the first zero leakage electromagnetic switch valve 8 is closed, and makes oil cylinder 4 keep current state, continues for some time;
The pressing plate of plate bending machine rises fast, the spool of three position four-way directional control valve 3 moves, P mouth and the A mouth of three position four-way directional control valve 3 are connected, B mouth and the T mouth of three position four-way directional control valve are connected, first zero leakage electromagnetic switch valve 8 is opened, second zero leakage electromagnetic switch valve 9 is closed, hydraulic oil in fuel tank 1 flow to the entrance of oil hydraulic pump 2 through in-line arrangement safety check 10, the high pressure oil that oil hydraulic pump 2 pumps is through three position four-way directional control valve 3, angle check valve 5 and the first zero leakage electromagnetic switch valve 8 enter in the rod chamber body of oil cylinder 4, the control end of liquid-filling valve 7 flows into high pressure oil, liquid-filling valve 7 is opened, high pressure oil promotes cylinder bar retraction, band dynamic pressure plate rises fast, low pressure oil in the rodless cavity body of oil cylinder 4 gets back to fuel tank 1 through liquid-filling valve 7.
In a word, the utility model adopts two cover fluid pressure drive devices, and each drive unit is hydraulic pipe line and the control valve of independent setting, and the oil-feed of two oil cylinders controls separately, only need control identical two oil cylinders that just can make of flow to be synchronized with the movement, avoid the difference of load and have influence on the asynchronous of cylinder movement; Oil cylinder run to plate is folded into the limit time, control oil cylinder by three position four-way electromagnetic valve and the first zero leakage electromagnetic switch valve and keep current state a period of time, eliminate the partial elastic deformation of plate, reduce percent defective; When zero load, oil cylinder band dynamic pressure plate declines fast, reclaims gravitational potential energy; When bending workpieces, for oil cylinder band dynamic pressure plate slowly declines bending workpiece, ensure workpiece quality, when having bent, oil cylinder band dynamic pressure plate rises fast, and action is arranged rationally, greatly improves working efficiency; Adopt driven by servomotor hydraulic pump control flexible, operationally electric motor starting, when not working, motor is in halted state, reduces dry running, effectively reduces energy loss, hydraulic oil pressure in flow process is little simultaneously, heating temperature is low, and hydraulic fluid temperature is low, effectively reduces energy loss, Energy Efficiency Ratio is high, is conducive to environmental protection and energy saving.Carry out compression shock when absorption rate is changed by accumulator, improve equipment reliability and quality of product.
The foregoing is only preferred embodiment of the present utility model, all equalizations done according to the utility model claim change and modify, and all should belong to covering scope of the present utility model.

Claims (6)

1. the servo hydraulic system of a plate bending machine, it is characterized in that: comprise the two cover fluid pressure drive devices that fuel tank is connected with fuel tank, described fluid pressure drive device comprises actuating motor, oil hydraulic pump and oil cylinder, oil hydraulic pump is by driven by servomotor, three position four-way directional control valve is provided with between oil hydraulic pump and oil cylinder, the A mouth of three position four-way directional control valve connects the rod chamber body of oil cylinder through an angle check valve, the B mouth of three position four-way directional control valve connects the rodless cavity body of oil cylinder through an one-way throttle valve, the P mouth of three position four-way directional control valve is connected described oil hydraulic pump and fuel tank respectively with T mouth; The rodless cavity body of oil cylinder connects fuel tank by a liquid-filling valve, the first zero leakage electromagnetic switch valve is provided with between the rod chamber body of oil cylinder and described angle check valve, the filler opening of described oil hydraulic pump is by the oil pipe between the second zero leakage electromagnetic switch valve described first zero leakage electromagnetic switch valve of connection and angle check valve, and fuel tank is by an in-line arrangement safety check connecting fluid press pump; Liquid-filling valve control end connects the oil inlet end of angle check valve, is provided with line check valve between oil hydraulic pump and three position four-way directional control valve.
2. the servo hydraulic system of a kind of plate bending machine according to claim 1, is characterized in that: the branch road between described oil hydraulic pump and three position four-way directional control valve is provided with safety protective valve block; Be provided with an oil passage filter between safety protective valve block and fuel tank, and the safety protective valve block of two cover fluid pressure drive devices connects fuel tank through the oil passage filter of dormitory.
3. the servo hydraulic system of a kind of plate bending machine according to claim 2; it is characterized in that: safety protective valve block comprises two position three way directional control valve and Superimposed relief valve; the P mouth of two position three way directional control valve is connected to the P mouth of three position four-way directional control valve; the B mouth of two position three way directional control valve connects fuel tank by a Superimposed relief valve, and the T mouth of two position three way directional control valve connects fuel tank.
4. the servo hydraulic system of a kind of plate bending machine according to claim 1, is characterized in that: the two ends hydraulic fluid port of described first zero leakage electromagnetic switch valve all connects fuel tank by a direct-acting overflow valve.
5. the servo hydraulic system of a kind of plate bending machine according to claim 1, is characterized in that: be provided with branch road between described second zero leakage electromagnetic switch valve and described oil hydraulic pump, branch road is provided with a throttle valve and accumulator.
6. the servo hydraulic system of a kind of plate bending machine according to claim 1, is characterized in that: the P mouth of described three position four-way directional control valve is connected with a pressure transducer.
CN201520373928.4U 2015-06-03 2015-06-03 Servo hydraulic system of sheet material bender Withdrawn - After Issue CN204739038U (en)

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Application Number Priority Date Filing Date Title
CN201520373928.4U CN204739038U (en) 2015-06-03 2015-06-03 Servo hydraulic system of sheet material bender

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104948538A (en) * 2015-06-03 2015-09-30 福建工程学院 Plate bending machine servo hydraulic system and construction method thereof
WO2017219338A1 (en) * 2016-06-24 2017-12-28 邵正国 Hydraulic system of hydraulic machine for solid waste from sewage
CN109469655A (en) * 2018-11-27 2019-03-15 东华机械有限公司 A kind of quick telecontrol equipment of oil cylinder and control mode
CN110314958A (en) * 2019-07-03 2019-10-11 刘海文 A kind of bending machine
CN111283673A (en) * 2020-02-17 2020-06-16 广东博智林机器人有限公司 Hydraulic system and mechanical arm

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104948538A (en) * 2015-06-03 2015-09-30 福建工程学院 Plate bending machine servo hydraulic system and construction method thereof
WO2017219338A1 (en) * 2016-06-24 2017-12-28 邵正国 Hydraulic system of hydraulic machine for solid waste from sewage
CN109469655A (en) * 2018-11-27 2019-03-15 东华机械有限公司 A kind of quick telecontrol equipment of oil cylinder and control mode
CN109469655B (en) * 2018-11-27 2023-08-22 东华机械有限公司 Quick movement device for oil cylinder and control mode
CN110314958A (en) * 2019-07-03 2019-10-11 刘海文 A kind of bending machine
CN111283673A (en) * 2020-02-17 2020-06-16 广东博智林机器人有限公司 Hydraulic system and mechanical arm

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GR01 Patent grant
AV01 Patent right actively abandoned
AV01 Patent right actively abandoned

Granted publication date: 20151104

Effective date of abandoning: 20171003