CN204730873U - The intelligentized pick-up unit of a kind of wind power equipment securing member - Google Patents
The intelligentized pick-up unit of a kind of wind power equipment securing member Download PDFInfo
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- CN204730873U CN204730873U CN201520493773.8U CN201520493773U CN204730873U CN 204730873 U CN204730873 U CN 204730873U CN 201520493773 U CN201520493773 U CN 201520493773U CN 204730873 U CN204730873 U CN 204730873U
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Abstract
The utility model discloses the intelligentized pick-up unit of a kind of wind power equipment securing member, comprise Industrial PC Computer, external device, image capturing system, wind power equipment pick-up unit; Described Industrial PC Computer, one end is connected with image capturing system, accepts the image information that image capturing system gathers; The other end is connected with external device, for showing, printing, store the testing result of qualified wind power equipment securing member.The utility model realizes wind power equipment securing member high precision, the on-line real-time measuremen of multitask and robotization, intelligentized detection control completely, reduces production cost, improves production efficiency, can produce good economic benefit and social benefit.
Description
Technical field
The utility model relates to the field of wind power equipment securing member intellectualized detection and control, in particular, relates to the intelligentized pick-up unit of a kind of wind power equipment securing member.
Background technology
In recent years, Wind Power In China installed capacity increases swift and violent, become global wind-powered electricity generation big country, in the behind of this unconventional growth, contradiction between wind power equipment quality and speed of development, the contradiction between contradiction, wind-powered electricity generation and electrical network between the delayed and wind-powered electricity generation fast development of wind-powered electricity generation relevant criterion, wind-powered electricity generation and normal power supplies are inharmonious highlights day by day.How to ensure that Wind Power In China industry is healthy, quick, stable development is key subjects of putting now in face of us.
At present, rapid economic development makes the demand of the primary energy such as oil, coal day by day expand, and energy crisis is very serious, and many countries start sight to turn in the development and utilization of the new forms of energy such as wind energy.
Wind energy is a kind of convenient regenerative resource effectively, taken into account energy increase-volume and environmental requirement, have potentiality to be exploited.
Blower fan tower cylinder in operational process bears various wind load, the final high-intensity fasteners acting on and connect for tower cylinder of all concentrating is as screw, nut, bolt, bearing etc., stressed complexity and severe, very easily produce and loosen or destroy, therefore high-intensity fasteners is as most important for the safe operation of blower fan in the quality requirements of screw, nut, bolt, bearing.
At present, there are following shortcomings in the intelligentized pick-up unit of wind power equipment securing member:
(1), the intelligentized pick-up unit of wind power equipment securing member seldom adopts Industrial PC Computer, and the Intelligent Measurement that can not complete wind power equipment securing member controls;
(2) the intelligentized pick-up unit of wind power equipment securing member, in the past does not adopt RAM, Flash Memory storer, and the scope that storer stores is wideless;
(3) the intelligentized pick-up unit of wind power equipment securing member, in the past seldom installs detection light source, and detection light source does not install detection light source bracing frame, and the scope that light source bracing frame can not move forward and backward, regulate the irradiation of detection light source is very limited;
(4) the intelligentized pick-up unit of wind power equipment securing member, in the past seldom installs four, all around support, and the intelligentized pick-up unit of wind power equipment securing member is fixing very insecure;
(5) the intelligentized pick-up unit of wind power equipment securing member, in the past, seldom install CCD industrial camera, position all around can not stretch, regulate; Seldom adopt intelligentized control system, its efficiency is not high, reliability is too poor yet.Wind power equipment securing member high precision, the on-line real-time measuremen of multitask and robotization, intelligentized visualization detection control can not be realized completely.
Summary of the invention
In view of this, the utility model is to overcome above-mentioned deficiency, and technical matters to be solved is to provide the intelligentized pick-up unit of a kind of wind power equipment securing member.
Technical scheme of the present invention is as follows:
The intelligentized pick-up unit of a kind of wind power equipment securing member, comprises Industrial PC Computer, external device, image capturing system, wind power equipment pick-up unit; Described Industrial PC Computer, one end is connected with image capturing system, accepts the image information that image capturing system gathers; The other end is connected with external device, shows, prints, stores the testing result of qualified wind power equipment securing member.
External device comprises storer, printer, display.
Further, described storer comprises RAM storer, Flash Memory storer.
Described RAM storer, for storing the graphical information of wind power equipment intelligent checking system.
Described Flash Memory storer, for storing data and the external mobile data message of wind power equipment Intelligent Measurement.
Further, described printer, for printing the data that wind power equipment securing member detects.
Further, described display is LCD display, for showing the data that wind power equipment securing member detects.
Described image capturing system is provided with image pick-up card.
Described image pick-up card adopts permanent large Matrox Meteror – DIG image pick-up card, for showing, storing the image of the securing member that wind power equipment detects.
Described wind power equipment pick-up unit comprises CCD industrial camera, detection light source, worktable, support.
Further, described CCD industrial camera is upper and lower, the rotatable industrial camera in left and right.
Further, described CCD industrial camera is provided with industrial camera, completes the image pickup of tested wind power equipment securing member.
Described detection light source is provided with detection light source bracing frame.
Further, described detection light source bracing frame can move forward and backward, regulate the range of exposures of detection light source.
Further, described detection light source is that vertical light is irradiated.
Described worktable is placed with tested wind power equipment securing member.
Described support has four, all around support, is connected, for stationary work-table between support with support with angle iron.
The present utility model compared with prior art, has the following advantages and high-lighting effect:
(1), the present invention adopts the present invention to adopt Industrial PC Computer, and Industrial PC Computer has the function of Intelligent treatment, and the Intelligent Measurement that can complete wind power equipment securing member controls;
(2), the present invention adopts storer to comprise RAM storer, Flash Memory storer, described RAM storer, for storing the graphical information of wind power equipment intelligent checking system; Described Flash Memory storer, for storing data and the external mobile data message of wind power equipment Intelligent Measurement;
(3), the present invention adopts CCD industrial camera for upper and lower, the rotatable industrial camera in left and right; Described CCD industrial camera is provided with industrial camera, completes the image pickup of tested wind power equipment securing member;
(4), the present invention's adopt detection light source to be provided with range of exposures that detection light source bracing frame can move forward and backward, regulate detection light source;
(5), the pick-up unit of wind power equipment securing member of the present invention adopts support to have four, all around support, is connected, for stationary work-table between support with support with angle iron.
Except above these, the present invention realizes wind power equipment securing member high precision, the on-line real-time measuremen of multitask and robotization, intelligentized detection control completely, reduce production cost, improve production efficiency, good economic benefit and social benefit can be produced.
Other advantage of the present utility model, target and feature will be set forth to a certain extent in the following description, and to a certain extent, based on will be apparent to those skilled in the art to investigating hereafter, or can be instructed from practice of the present utility model.Target of the present utility model and other advantage can be realized by instructions below and claims and be obtained.
Accompanying drawing explanation
Fig. 1 is the structural representation of the intelligentized pick-up unit of a kind of wind power equipment securing member of the present invention;
Fig. 2 is the process flow diagram flow chart that wind power equipment of the present invention realizes the control of securing member Intelligent Measurement.
Embodiment
Below in conjunction with accompanying drawing, the utility model and embodiment thereof are described in further detail.
As shown in Figure 1, the intelligentized pick-up unit of a kind of wind power equipment securing member, comprises Industrial PC Computer 1, external device 2, image capturing system 3, wind power equipment pick-up unit 4; Described Industrial PC Computer 1, one end is connected with image capturing system 3, accepts the image information that image capturing system gathers; The other end is connected with external device 2, shows, prints, stores the testing result of qualified wind power equipment securing member.
Again, the present invention adopts Industrial PC Computer, and Industrial PC Computer has the function of Intelligent treatment, and the Intelligent Measurement that can complete wind power equipment securing member controls, and is a distinguishing feature of the present invention.
External device 2 comprises storer 2-1, printer 2-2, display 2-3.
Further, described storer 2-1 comprises RAM storer 2-1-1, Flash Memory storer 2-1-2.
Described RAM storer 2-1-1, for storing the graphical information of wind power equipment intelligent checking system.
Described Flash Memory storer 2-1-2, for storing data and the external mobile data message of wind power equipment Intelligent Measurement.
Again, the present invention adopts storer to comprise RAM storer, Flash Memory storer; Described RAM storer, for storing the graphical information of wind power equipment intelligent checking system; Described Flash Memory storer, for storing data and the external mobile data message of wind power equipment Intelligent Measurement, is again a distinguishing feature of the present invention.
Be further used as preferred embodiment, described printer 2-2, for printing the data that wind power equipment securing member detects.
Be further used as preferred embodiment, described display 2-3 is LCD display, for showing the data that wind power equipment securing member detects.
Be further used as preferred embodiment, described image capturing system 3 is provided with image pick-up card 3-1.
Be further used as preferred embodiment, described image pick-up card 3-1 adopts permanent large Matrox Meteror – DIG image pick-up card, for showing, storing the image of the securing member that wind power equipment detects.
Described wind power equipment pick-up unit 4 comprises CCD industrial camera 4-1, detection light source 4-2, worktable 4-3, support 4-4.
Be further used as preferred embodiment, described CCD industrial camera 4-1 is upper and lower, the rotatable industrial camera in left and right.
Described CCD industrial camera 4-1 is provided with industrial camera, completes the image pickup of tested wind power equipment securing member.
Again, the present invention adopts CCD industrial camera for upper and lower, the rotatable industrial camera in left and right; Described CCD industrial camera is provided with industrial camera, completes the image pickup of tested wind power equipment securing member, is again a distinguishing feature of the present invention.
Be further used as preferred embodiment, described detection light source 4-2 is provided with detection light source bracing frame.
Described detection light source bracing frame can move forward and backward, regulate the range of exposures of detection light source.
In detail, described detection light source 4-2 is that vertical light is irradiated.
Again, the present invention adopts described detection light source 4-2 to be provided with detection light source bracing frame, described detection light source bracing frame can move forward and backward, regulate the range of exposures of detection light source, and described detection light source 4-2 is that vertical light is irradiated, and is again a distinguishing feature of the present invention.
Be further used as preferred embodiment, described worktable 4-3 is placed with tested wind power equipment securing member.
Be further used as preferred embodiment, described support 4-4 has four, all around support, is connected, for stationary work-table 4-3 between support with support with angle iron.
Again, the present invention adopts support to have four, all around support, is connected between support with support with angle iron, for stationary work-table, is again a distinguishing feature of the present invention.
Described wind power equipment realizes the process that securing member intellectualized detection controls, as shown in Figure 2, comprise device tested wind power equipment securing member, the shooting of CCD industrial camera, image capturing system acquisition of image data, judge whether to generate detection piece standard picture, characteristics of image identification, judge whether tested securing member is up to the standards, the qualified securing member of printer printing detection, storer store the several step of qualified securing member detected.Step is as follows:
Step1: the tested wind power equipment securing member of device;
Particularly, described securing member comprises bolt, nut, pad, steel nail, axle, in detail, described bolt adopts the big hexagon head bolt of high strength, described nut adopts the heavy series hexagon nut of high strength, and described bolt, nut, pad, steel nail meet the technical conditions of GB/T 123l-2006.
Step2:CCD industrial camera is made a video recording;
Step3: image capturing system acquisition of image data;
Step4: judge whether to generate detection piece standard picture;
1) if do not generate detection piece standard picture, then Step3 step is performed, image capturing system acquisition of image data;
2) if generate detection piece standard picture, then Step5 step is performed.
Step5: characteristics of image identification;
Step6: judge that whether the inspection of tested wind power equipment securing member qualified?
1) if the disqualified upon inspection of tested wind power equipment securing member, then perform Step2 step, CCD industrial camera is made a video recording;
2) if being up to the standards of tested wind power equipment securing member, then Step7 step is performed;
Particularly, the Interventions Requested of tested wind power equipment securing member, as shown in table 1.
The Interventions Requested of the tested wind power equipment securing member of table 1
In detail, the inspection rule of wind power plant securing member:
Check by batch to carry out, same performance grade, material, heat (batch) number, screw thread specification, length (as bolt length≤100mm, length difference≤15mm; During bolt length >100mm, length difference≤20mm, can be considered same length), the bolt of machining, Technology for Heating Processing, process of surface treatment is for a collection of.
The nut of same performance grade, material, heat (batch) number, screw thread specification, machining, Technology for Heating Processing, process of surface treatment is with a collection of.
The packing ring of same performance grade, material, heat (batch) number, specification, machining, Technology for Heating Processing, process of surface treatment is with a collection of.
Respectively by criticizing together bolt, auxiliary connection that nut, packing ring form is for batch auxiliary connection.To ensureing that the maximum batch of bolt connection pair of torque coefficient is 3000 covers, often criticizing extraction 8 and overlapping.
Step7: printer prints the qualified securing member of detection, the qualified securing member of storer storage detection, realizes wind power equipment securing member intellectualized detection.
Outstanding feature of the present invention:
1), the present invention adopts the present invention to adopt Industrial PC Computer, and Industrial PC Computer has the function of Intelligent treatment, and the Intelligent Measurement that can complete wind power equipment securing member controls;
2), the present invention adopts storer to comprise RAM storer, Flash Memory storer, and described RAM storer is for storing the graphical information of wind power equipment intelligent checking system; Described Flash Memory storer is for storing data and the external mobile data message of wind power equipment Intelligent Measurement;
3), the present invention adopt CCD industrial camera for up and down, the rotatable industrial camera in left and right, described CCD industrial camera is provided with industrial camera, completes the image pickup of tested wind power equipment securing member;
4), the present invention's adopt detection light source to be provided with range of exposures that detection light source bracing frame can move forward and backward, regulate detection light source;
5), the pick-up unit of wind power equipment securing member of the present invention adopts support to have four, all around support, is connected, for stationary work-table between support with support with angle iron.
What finally illustrate is, above embodiment only limits in order to the technical solution of the utility model to be described, although be described the utility model by referring to preferred embodiment of the present utility model, but those of ordinary skill in the art is to be understood that, various change can be made to it in the form and details, and not depart from the spirit and scope of the present utility model that appended claims limits.
Claims (4)
1. the intelligentized pick-up unit of wind power equipment securing member, is characterized in that: comprise Industrial PC Computer (1), external device (2), image capturing system (3), wind power equipment pick-up unit (4); Described Industrial PC Computer (1), one end is connected with image capturing system (3), accepts the image information that image capturing system gathers; The other end is connected with external device (2), for showing, printing, store the testing result of qualified wind power equipment securing member.
2. the intelligentized pick-up unit of a kind of wind power equipment securing member as claimed in claim 1, is characterized in that: external device (2) comprises storer (2-1), printer (2-2), display (2-3);
1), described storer (2-1) comprises RAM storer (2-1-1), Flash Memory storer (2-1-2);
Described RAM storer (2-1-1), for storing the graphical information of wind power equipment intelligent checking system;
Described Flash Memory storer (2-1-2), for storing data and the external mobile data message of wind power equipment Intelligent Measurement;
2), described printer (2-2), for printing the data that wind power equipment securing member detects;
3), described display (2-3) is LCD display, for showing the data that wind power equipment securing member detects.
3. the intelligentized pick-up unit of a kind of wind power equipment securing member as claimed in claim 1, is characterized in that: described image capturing system (3) is provided with image pick-up card (3-1);
Described image pick-up card (3-1) adopts permanent large Matrox Meteror – DIG image pick-up card, for showing, storing the image of the securing member that wind power equipment detects.
4. the intelligentized pick-up unit of a kind of wind power equipment securing member as claimed in claim 1, is characterized in that: described wind power equipment pick-up unit (4) comprises CCD industrial camera (4-1), detection light source (4-2), worktable (4-3), support (4-4);
1), described CCD industrial camera (4-1) is upper and lower, the rotatable industrial camera in left and right;
Described CCD industrial camera (4-1) is provided with industrial camera, completes the image pickup of tested wind power equipment securing member;
2), described detection light source (4-2) is provided with detection light source bracing frame;
Described detection light source bracing frame can move forward and backward, regulate the range of exposures of detection light source;
Described detection light source (4-2) is vertical light irradiation;
3), described worktable (4-3) is placed with tested wind power equipment securing member;
4), described support (4-4) total four, all around support, be connected with angle iron between support with support, for stationary work-table (4-3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520493773.8U CN204730873U (en) | 2015-07-09 | 2015-07-09 | The intelligentized pick-up unit of a kind of wind power equipment securing member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520493773.8U CN204730873U (en) | 2015-07-09 | 2015-07-09 | The intelligentized pick-up unit of a kind of wind power equipment securing member |
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| Publication Number | Publication Date |
|---|---|
| CN204730873U true CN204730873U (en) | 2015-10-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520493773.8U Expired - Fee Related CN204730873U (en) | 2015-07-09 | 2015-07-09 | The intelligentized pick-up unit of a kind of wind power equipment securing member |
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| CN (1) | CN204730873U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109975130A (en) * | 2019-04-15 | 2019-07-05 | 华侨大学 | A kind of detection of bonding strength and failure node image collecting device |
| CN112985515A (en) * | 2021-04-27 | 2021-06-18 | 佛山隆深机器人有限公司 | Method and system for detecting assembly qualification of product fastener and storage medium |
-
2015
- 2015-07-09 CN CN201520493773.8U patent/CN204730873U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109975130A (en) * | 2019-04-15 | 2019-07-05 | 华侨大学 | A kind of detection of bonding strength and failure node image collecting device |
| CN109975130B (en) * | 2019-04-15 | 2024-02-23 | 华侨大学 | Connection strength detects and inefficacy node image acquisition device |
| CN112985515A (en) * | 2021-04-27 | 2021-06-18 | 佛山隆深机器人有限公司 | Method and system for detecting assembly qualification of product fastener and storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20160709 |