CN204727948U - The film coating preset mechanism that a kind of thickness is adjustable - Google Patents
The film coating preset mechanism that a kind of thickness is adjustable Download PDFInfo
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- CN204727948U CN204727948U CN201520349883.7U CN201520349883U CN204727948U CN 204727948 U CN204727948 U CN 204727948U CN 201520349883 U CN201520349883 U CN 201520349883U CN 204727948 U CN204727948 U CN 204727948U
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- counterdie
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- press mold
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Abstract
The utility model discloses the film coating preset mechanism that a kind of thickness is adjustable, it is characterized in that, comprise location patrix, location counterdie, worktable and press mold dish, the lower surface of described location patrix is provided with patrix groove, the upper surface of location counterdie is provided with counterdie groove, location patrix is fixed by tack bolt with location counterdie, patrix groove formation press mold corresponding with counterdie groove chamber; Described worktable is arranged in counterdie groove, and worktable and thickness adjusting bolt are rotatably connected, and the adjustable side of thickness adjusting bolt passes counterdie lower surface, location, and thickness adjusting bolt is spirally connected with location counterdie; Described press mold dish is arranged in patrix groove, and press mold dish and push bolt are rotatably connected, and the adjustable side of push bolt passes patrix upper surface, location, and push bolt is spirally connected with location patrix.Mechanism can control accurately by the thickness of demand to coating, easy to operate, press mold process stabilization, and topology layout is reasonable, and efficiency is high.
Description
Technical field
The utility model relates to the preparation facilities of film coating, the film coating preset mechanism that especially a kind of thickness is adjustable.
Background technology
Before doing material surface Alloying Treatment, general needs applies certain thickness powder coating in base metal surface, then processes coatingsurface with related process, makes coating and matrix form modified layer between the two, reach the object of strengthening surface performance.
Hot-spraying techniques is that a kind of feeding by coated material (powder or silk material) in certain thermal source (electric arc, combustion flame, plasma body etc.) is melted, and utilizes high velocity air to be ejected into the technique of substrate material surface formation coating.Hot spray coating has the premium propertiess such as wear-resistant, corrosion-resistant, high temperature resistant and heat insulation.According to used thermal source, hot-spraying techniques is divided into plasma spraying, flame plating and electric arc spraying etc.It is thermal source that plasma spray is coated with plasma arc; Flame plating take gas flame as thermal source; Electric arc spraying take electric arc as thermal source.Hot-spraying techniques is widely used in Surface Technics field, occupies very important position in the preparation of compound coating and product remanufacturing field.But hot-spraying techniques cost is high, complex operation, require strict to powder size, coat-thickness is difficult to accurate control.
Plasma arc temperatures as high more than 10000 DEG C, almost can melt all solids material, and be widely used value, as long as have the material of physics fusing point, plasma spraying technology can be utilized to form coating.Relative to other surface spraying technology, the coating morphology compact that plasma spraying technology is formed, crackle are less.Flame plating is divided into detonation flame spraying and thermal-flame spraying, and principal feature is that flame Flow Velocity is fast, and coating and the substrate combinating strength of formation are high.Electric arc spraying utilizes the electric arc burnt between two wires sent to continuously to come deposite metal, with high velocity air, molten metal is atomized, and accelerate to make them spray to the technology of workpiece formation coating to the metallics of atomization.A kind of heat spraying method the most generally used in the practical application engineering such as electric arc spraying is steel structure anti-corrosion, wear-resistant and mechanical component maintenance.
But hot-spraying techniques cost is high, coat-thickness cannot accurately control.Some refractory metal powder material, needs very high temperature during thermospray, even reaches several thousand degrees Celsius, matrix surface so will certainly be made to melt, and produces unrelieved stress, forms certain thickness modified layer.But require coating and matrix preferably mechanical bond when we do the research of material surface alloying, if the coating of thermospray and matrix define metallurgical binding, the research of material surface alloying special process will be affected.
Utility model content
The purpose of this utility model is for the deficiencies in the prior art, and the film coating preset mechanism providing a kind of thickness adjustable, mechanism carries out the preset of coating on matrix before being mainly used in portion of material processing, mechanism can control accurately by the thickness of demand to coating, easy to operate, press mold process stabilization, topology layout is reasonable, and efficiency is high.
The technical scheme realizing the utility model object is:
The film coating preset mechanism that thickness is adjustable, comprises
Location patrix and location counterdie, the lower surface of described location patrix is provided with patrix groove, and the upper surface of location counterdie is provided with counterdie groove, and location patrix is fixed by tack bolt with location counterdie, patrix groove formation press mold corresponding with counterdie groove chamber;
Worktable, described worktable is arranged in counterdie groove, and worktable and thickness adjusting bolt are rotatably connected, and the adjustable side of thickness adjusting bolt passes counterdie lower surface, location, and thickness adjusting bolt is spirally connected with location counterdie;
Press mold dish, described press mold dish is arranged in patrix groove, and press mold dish and push bolt are rotatably connected, and the adjustable side of push bolt passes patrix upper surface, location, and push bolt is spirally connected with location patrix.
The area of described press mold dish lower surface is greater than the area of worktable upper surface.
The counterdie groove upper surface of described location counterdie is provided with discharge groove.
Described discharge groove is 2-10, and be preferably 4, equal decile arranged distribution is on the upper surface of counterdie groove.
Mechanism is carried out the preset of coating on matrix before portion of material processing, and adopt water glass as binder metal powder, make coating and matrix realize mechanical bond, cost is low, without unrelieved stress.Hot-spraying techniques spray-on coating generally used by some materials such as metal of the prior art, but due to thermospray cost high, coat-thickness is difficult to accurate control.Mechanism realizes the shaping of different thickness film by controlling thickness adjusting bolt, can control accurately by the thickness of demand to coating, easy to operate, press mold process stabilization, and topology layout is reasonable, and efficiency is high.
Accompanying drawing explanation
Fig. 1 is the cross-sectional view of the film coating preset mechanism that in embodiment, thickness is adjustable;
Fig. 2 is the cross-sectional view of locating counterdie in Fig. 1;
Fig. 3 is the plan structure schematic diagram of Fig. 2.
In figure, 1. thickness adjusting bolt 2. worktable 3. setscrew nut 4. pad 5. is located counterdie 5-1. discharge groove 6. and is located patrix 7. tack bolt 8. press mold dish 9. push bolt.
Embodiment
Below in conjunction with drawings and Examples, content of the present invention is further elaborated, but is not limitation of the invention.
Embodiment:
With reference to Fig. 1, the film coating preset mechanism that a kind of thickness is adjustable, comprises
Location patrix 6 and location counterdie 5, the lower surface of described location patrix 6 is provided with patrix groove, and the upper surface of location counterdie 5 is provided with counterdie groove, and location patrix 6 is fixed by tack bolt with location counterdie 5, patrix groove formation press mold corresponding with counterdie groove chamber;
Worktable 2, described worktable 2 is arranged in counterdie groove, and worktable 2 and thickness adjusting bolt 1 are rotatably connected, and the adjustable side of thickness adjusting bolt 1 passes counterdie 5 lower surface, location, and thickness adjusting bolt 1 is spirally connected with location counterdie 5;
Press mold dish 8, described press mold dish 8 is arranged in patrix groove, and press mold dish 8 and push bolt 9 are rotatably connected, and the adjustable side of push bolt 9 passes patrix 6 upper surface, location, and push bolt 9 is spirally connected with location patrix 6.
The area of described press mold dish 8 lower surface is greater than the area of worktable 2 upper surface.
With reference to Fig. 2 Fig. 3, the counterdie groove upper surface of location counterdie 5 is provided with discharge groove 5-1.Discharge groove 5-1 is 2-10, and in Fig. 2 Fig. 3, discharge groove 5-1 is four, is evenly distributed on the upper surface of counterdie groove.
When the area that the area of press mold dish 8 lower surface is greater than worktable 2 upper surface is to allow press mold dish 8 be pressed on the counterdie 5 of location, make press mold dish 8 and be in the metal-powder being mixed with sodium silicate binder unnecessary between the workpiece on worktable 2, discharged by the discharge groove 5-1 of counterdie 5 counterdie groove upper surface, location.
Tack bolt 7 is spirally connected with setscrew nut 3 through location patrix 6, location counterdie 5, is provided with pad 4 between setscrew nut 3 and location counterdie, location patrix 6 is fastenedly connected with location counterdie 5, and conveniently takes taking-up workpiece apart.
Metal-powder and water glass are mixed by a certain percentage, workpiece is placed on worktable 2, the mixture of preset metal-powder and water glass on workpiece.By rotating thickness adjusting bolt 1, the height of adjusting operating platform 2, rotatably compresses bolt 9, compresses press mold dish 8, thus press mold dish 8 can be made to compress metal-powder, excessive powder is discharged from discharge groove 5-1.After film has been suppressed, unload tack bolt 7, rotate thickness adjusting bolt 1 and worktable 2 is raised, take off coated workpiece, dry.
Because thermospray cost is high, strict to metal-powder granularity requirements, thus adopt this mechanism can as before materials processing to preset process matrix carrying out coating, preparation coating.
Claims (5)
1. the film coating preset mechanism that thickness is adjustable, is characterized in that, comprise
Location patrix and location counterdie, the lower surface of described location patrix is provided with patrix groove, and the upper surface of location counterdie is provided with counterdie groove, and location patrix is fixed by tack bolt with location counterdie, patrix groove formation press mold corresponding with counterdie groove chamber;
Worktable, described worktable is arranged in counterdie groove, and worktable and thickness adjusting bolt are rotatably connected, and the adjustable side of thickness adjusting bolt passes counterdie lower surface, location, and thickness adjusting bolt is spirally connected with location counterdie;
Press mold dish, described press mold dish is arranged in patrix groove, and press mold dish and push bolt are rotatably connected, and the adjustable side of push bolt passes patrix upper surface, location, and push bolt is spirally connected with location patrix.
2. the film coating preset mechanism that thickness according to claim 1 is adjustable, is characterized in that, the area of described press mold dish lower surface is greater than the area of worktable upper surface.
3. the film coating preset mechanism that thickness according to claim 1 is adjustable, is characterized in that, the counterdie groove upper surface of described location counterdie is provided with discharge groove.
4. the film coating preset mechanism that thickness according to claim 3 is adjustable, is characterized in that, described discharge groove is 2-10.
5. the film coating preset mechanism that thickness according to claim 3 is adjustable, is characterized in that, described discharge groove is 4, and equal decile arranged distribution is on the upper surface of counterdie groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520349883.7U CN204727948U (en) | 2015-05-27 | 2015-05-27 | The film coating preset mechanism that a kind of thickness is adjustable |
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CN201520349883.7U CN204727948U (en) | 2015-05-27 | 2015-05-27 | The film coating preset mechanism that a kind of thickness is adjustable |
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CN204727948U true CN204727948U (en) | 2015-10-28 |
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CN201520349883.7U Expired - Fee Related CN204727948U (en) | 2015-05-27 | 2015-05-27 | The film coating preset mechanism that a kind of thickness is adjustable |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111282770A (en) * | 2020-02-25 | 2020-06-16 | 桂林电子科技大学 | Design method of detachable fishtail shunting type feed inlet slit coating die |
-
2015
- 2015-05-27 CN CN201520349883.7U patent/CN204727948U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111282770A (en) * | 2020-02-25 | 2020-06-16 | 桂林电子科技大学 | Design method of detachable fishtail shunting type feed inlet slit coating die |
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Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151028 Termination date: 20160527 |
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CF01 | Termination of patent right due to non-payment of annual fee |