CN204717318U - The automatic brush fat device of cable pulley type automobile glass lifter slideway - Google Patents

The automatic brush fat device of cable pulley type automobile glass lifter slideway Download PDF

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Publication number
CN204717318U
CN204717318U CN201520345563.4U CN201520345563U CN204717318U CN 204717318 U CN204717318 U CN 204717318U CN 201520345563 U CN201520345563 U CN 201520345563U CN 204717318 U CN204717318 U CN 204717318U
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CN
China
Prior art keywords
slideway
block
brush fat
alignment sensor
positioning
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Withdrawn - After Issue
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CN201520345563.4U
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Chinese (zh)
Inventor
丁辰
王刚
黄声平
李运华
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Sichuan Hua Yuan Century Science And Technology Ltd Co
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Sichuan Hua Yuan Century Science And Technology Ltd Co
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Priority to CN201520345563.4U priority Critical patent/CN204717318U/en
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Abstract

The utility model discloses a kind of automatic brush fat device of cable pulley type automobile glass lifter slideway, and frame is provided with Shua Zhi mechanism, for the screw mechanism of drive brush fat mechanism horizontal motion, the positioning tool for fixing glass lift device, control cabinet, control knob, instruction input control device; Described Shua Zhi mechanism is provided with lowering or hoisting gear and brush fat block, drives brush fat block to move up and down by screw mechanism and lowering or hoisting gear; Described positioning tool comprise scaffold, for slideway support location positioning block, for clamp slideway support clamp, for ejecting the injection block of slideway, the motor detecting table for the alignment sensor of locating and glass-frame riser; Alignment sensor, Horizontal Drive motor, clamping cylinder, release cylinder, lift cylinder, control knob is controlled by control cabinet.The utility model achieves the automatic brush fat to lift device circular arc slideway, can reduce the production site taken, again can improve production efficiency and product quality, reduces cost of production.

Description

The automatic brush fat device of cable pulley type automobile glass lifter slideway
Technical field
The utility model relates to cable pulley type automobile glass lifter field, is specifically related to a kind of automatic brush fat device of cable pulley type automobile glass lifter slideway.
Background technique
Along with the development of automotive industry, Automobile Design is more and more followed up trend, the glass-frame riser of vehicle door also develops into circular arc slideway by linear ramp, relative to lineal shape slideway, circular arc slideway is for carrying sliding mount, the motion path of it and glass door and radian one activation improve the control to glass door, circular arc slideway is more suitable for the whole design model of arc car door and current automobile, to the cooperation of arc glass with control more convenient, both meet the hobby of people's convection current line style, also more adapt to the work of automotive system.In order to make slideway reduce frictional loss and easy to use, adopt to the grease lubrication of slideway brush.Current cable pulley type electric glass lifter assembles the operation such as oiling, dress sliding mount, dress cable support that field slideway assembling assembly process used is included in circular arc slideway.Because ramp design is in the arc-shaped, therefore only have and adopt the artificial slideway oiling to circular arc, after artificial brush fat, brush oil, refill sliding mount and cable support.
The effect of well-known lubricating grease is lubrication, slideway is the main support in glass-frame riser, the major function of glass-frame riser is realized by slideway, lubricating grease just serves vital effect, so brush oil quality directly has influence on the quality of glass-frame riser, and adopt artificial brush fat accurately cannot control the use oil mass of slideway and balanced brush oil can not be ensured, if slideway oiling inequality easily causes sliding mount to dry grind, have a strong impact on quality of product; And personnel demand amount is large, artificial brush fat easily causes workman tired, causes manufacturing efficiency low.Again because oil mass has a saturation capacity, the lubricating grease exceeding saturation capacity is useless, causes the waste of cost.And after artificial oiling, refill and join sliding mount and cable support, easily skid at assembly process middle slideway, increase the difficulty of assembling.So artificial brush fat is obviously unscientific, the development need of enterprise obviously can not be adapted to.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, a kind of automatic brush fat device of cable pulley type automobile glass lifter slideway is provided, this automatic brush fat device can realize the automatic brush fat to lift device circular arc slideway, the production site taken can be reduced, again can improve production efficiency and product quality, reduce cost of production.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of automatic brush fat device of cable pulley type automobile glass lifter slideway, comprise frame, it is characterized in that: described frame is provided with Shua Zhi mechanism, for the screw mechanism of drive brush fat mechanism horizontal motion, the positioning tool for fixing glass lift device, control cabinet, control knob, instruction input control device;
Described Shua Zhi mechanism comprises and moves horizontally slide, lowering or hoisting gear, supporting cantilever and brush fat block, describedly move horizontally the directive slide track that slide is slidably fitted in the screw mechanism for the horizontal motion of drive brush fat mechanism, and coordinate with the threads of lead screw of this screw mechanism, the Horizontal Drive motor of screw mechanism moves horizontally slide for drive and moves horizontally, described lowering or hoisting gear is arranged on and moves horizontally on slide, this lowering or hoisting gear comprises lift cylinder, guide rod and lifting slider, described lift cylinder and guide rod are arranged on and move horizontally on slide block, the piston rod of lift cylinder is connected with lifting slider, move up and down for driving lifting slider, described supporting cantilever is laterally fixed on lifting slider, the extending end of supporting cantilever arranges brush fat block, described brush fat block is provided with brush fat hole, supporting cantilever is provided with connection nipple, connection nipple communicates with brush fat hole, described connection nipple is used for being connected with the oil grease tube of grease pump,
The described positioning tool for fixing glass lift device comprises scaffold, for the positioning block of slideway support location, for clamping the clamp of slideway support, for ejecting the injection block of slideway, for detecting slideway, sliding mount, the alignment sensor of brush fat block, the motor detecting table of glass-frame riser, the described positioning block for slideway support location, for clamping the clamp of slideway support, for ejecting the injection block of slideway, alignment sensor for detecting slideway location is arranged on the side of scaffold side by side, the motor detecting table of described glass-frame riser is arranged on the opposite side of scaffold, the described clamp for clamping slideway support is connected with clamping cylinder, the described injection block for ejecting slideway and release cylinders, and the motor detecting table of described glass-frame riser is provided with motor linear speed plug,
Described for detect slideway location alignment sensor, Horizontal Drive motor, clamping cylinder, release cylinder, lift cylinder, control knob, motor linear speed plug, instruction input control device respectively with control cabinet electricity be connected.
Described lift cylinder adopts low rubbing cylinder.
The described positioning block for slideway support location comprises the first positioning block and the second positioning block, first positioning block and the second positioning block are fixed on scaffold respectively by positioning support bracer, and described first positioning block and the second positioning block are provided with the positioning groove matched with slideway support.
The positioning groove of described first positioning block is provided with screw positioning hole, is provided with the first induction switch in described screw positioning hole, and described first induction switch is electrically connected with control cabinet, for detecting the set screw of slideway support.
The described clamp for clamping slideway support comprises the first clamp and the second clamp, and the first clamp and the second clamp are connected to clamping cylinder, and described clamping cylinder is fixed on scaffold by cylinder supports plate.
The described injection block for ejecting slideway comprises the first injection block and the second injection block, the upper-end surface of the first injection block and the second injection block is equipped with the groove for placing slideway, described first injection block and the second injection block are connected to release cylinder, and described release cylinder is fixed on scaffold by cylinder supports plate.
Described for detect slideway, sliding mount, brush fat block alignment sensor comprise the first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor, described first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor are fixed on scaffold successively respectively by sensor support block, and the second alignment sensor is lower than the 3rd alignment sensor.
The motor detecting table of described glass-frame riser is provided with positioning groove for placing motor, electric machines test hole and motor positioning pillars, the second induction switch is provided with in described electric machines test hole, described second induction switch is connected with control cabinet electricity, and the second induction switch is for detecting motor set screw.
The described screw mechanism for the horizontal motion of drive brush fat mechanism comprises Horizontal Drive motor, screw mandrel, directive slide track and left and right fixed block, described left and right fixed block is fixed in frame, the two ends of described directive slide track are separately fixed on left and right fixed block, screw mandrel Spielpassung is at left and right fixed block, and Horizontal Drive motor is arranged in frame, and one end of screw mandrel is connected with drive motor.
The lower end surface of described brush fat block is provided with the type groove matched with slideway.
The beneficial effects of the utility model: the utility model is provided with Shua Zhi mechanism in frame, for the screw mechanism of drive brush fat mechanism horizontal motion, for the positioning tool of fixing glass lift device, control cabinet, control knob, instruction input control device, Shua Zhi mechanism is electrically connected with control cabinet, the described positioning tool for fixing glass lift device comprises scaffold, for the positioning block of slideway support location, for clamping the clamp of slideway support, for ejecting the injection block of slideway, for detecting slideway, sliding mount, the alignment sensor of brush fat block and the motor detecting table of glass-frame riser, the slideway of cable pulley type automobile glass lifter is positioned on the positioning block of positioning tool by slideway support, the slideway support of described clamp clamping slideway, prevents the slideway of cable pulley type automobile glass lifter double swerve in brush fat process, avoids have impact on the work of brush fat.Described injection block is used for, after brush fat completes, the slideway of cable pulley type automobile glass lifter is released positioning tool, is convenient to take off slideway.Described for detect slideway, sliding mount, brush fat block alignment sensor for detecting slideway, sliding mount, brush fat block arrive after desired location and send signal to control cabinet, be convenient to control cabinet and send control information.The motor detecting table of described glass-frame riser is used for the motor of placing glass lift device, and the electrical power of glass-frame riser is realized by the motor linear speed plug on glass-frame riser, not only can the motor of placing glass lift device, but also this motor can be detected whether normally work.
Described Shua Zhi mechanism comprises and moves horizontally slide, lowering or hoisting gear, supporting cantilever and brush fat block, lowering or hoisting gear is arranged on and moves horizontally on slide, described brush fat block is arranged on lowering or hoisting gear by supporting cantilever, the slide that moves horizontally of Shua Zhi mechanism moves horizontally under the Horizontal Drive driven by motor of screw body, achieves moving horizontally of lowering or hoisting gear and brush fat block; The lowering or hoisting gear of Shua Zhi mechanism achieves moving up and down of brush fat block under the drive of lift cylinder; The curved motion of brush fat block of Shua Zhi mechanism is achieved by screw body and lowering or hoisting gear, the movement locus corresponding with the circular arc slideway of cable pulley type automobile glass lifter, described brush fat block is provided with brush fat hole, described brush fat hole communicates with connection nipple, described connection nipple is used for being connected with the oil grease tube of grease pump, is undertaken carrying out oiling to the slideway of cable pulley type automobile glass lifter by brush fat hole.
Described for detect slideway, sliding mount location alignment sensor, Horizontal Drive motor, clamping cylinder, release cylinder, lift cylinder, control knob, motor linear speed plug, instruction input control device respectively with control cabinet electricity be connected.Also occurred to control cabinet by alignment sensor collection signal, instruction input control device and control knob input instruction to control cabinet, after control cabinet receives signal and instruction, according to the automatic control of the slideway automatic brush fat device that the signal system cabinet received controls each cylinder, Horizontal Drive motor achieves cable pulley type automobile glass lifter.The utility model structure is simple, compact, reduces the production site taken, and namely achieves the automatic brush fat of the circular arc slideway to cable pulley type automobile glass lifter, turn improves manufacturing efficiency and quality of product, reduces cost of production.
Described lift cylinder adopts low rubbing cylinder.Employing machine brush oil, control machine brush oil has multiple, and key is circular arc slideway being brushed in oil the control of brushing oily power, and the utility model adopts low rubbing cylinder to carry out pilot brush oil, solves this problem well.Employing low rubbing cylinder has the following advantages:
1, low rubbing cylinder frictional force is little, and responsive to air pressure, so power very little on slideway just can sense, cylinder can be reacted fast, makes brush oil machine structure adapt to slideway fast;
2, low rubbing cylinder structural principle makes brush oil machine structure very little to circular arc slideway active force, can not cause the extruding to slideway completely, and other controlling method is difficult to accomplish the effective control to power;
3, low rubbing cylinder significant points is inside, not fragile.
The positioning groove of described first positioning block is provided with screw positioning hole, is provided with the first induction switch in described screw positioning hole, and described first induction switch is electrically connected with control cabinet, for detecting the set screw of slideway support.The set screw of slideway support detected by this first induction switch, can draw on the first positioning block that the slideway of cable pulley type automobile glass lifter has arrived setting and the second positioning block, slideway fix in position.
The lower end surface of described brush fat block is provided with the type groove matched with slideway, and this type groove ensure that each several part of the slideway upper-end surface of cable pulley type automobile glass lifter can brush grease, improves the quality of slideway, extends the life cycle of slideway.
The motor detecting table of described glass-frame riser is provided with positioning groove for placing motor, electric machines test hole and motor positioning pillars, the second induction switch is provided with in described electric machines test hole, described second induction switch is connected with control cabinet electricity, and the second induction switch is for detecting motor set screw.Detect motor set screw by the second induction switch whether to exist, whether the motor avoiding hand inspection glass-frame riser is provided with set screw, the motor that ensure that glass-frame riser is all configured with set screw when dispatching from the factory, decrease staff, improve working efficiency, reduce cost of production.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged view of A in Fig. 1;
Fig. 3 is front view of the present utility model;
Fig. 4 is side view of the present utility model;
Fig. 5 is plan view of the present utility model.
In figure, 1 is frame, 1-1 is worktable, 2 is control cabinet, 3 is control knob, 3-1 is emergency stop button, 3-2 is reset button, 3-3 is start button, 4 is instruction input control device, 5 is screw mechanism, 5-1 is Horizontal Drive motor, 5-2 is screw mandrel, 5-3 is directive slide track, 5-4 is left, right fixed block, 6 is Shua Zhi mechanism, 6-1 is for moving horizontally slide, 6-2 is supporting cantilever, 6-3 is brush fat block, 6-4 is lift cylinder, 6-5 is lifting slider, 6-6 is guide rod, 6-7 is upper, lower support block, 6-8 is connection nipple, 7 is positioning tool, 7-1 is scaffold, 7-2 is positioning block, 7-21 is the first positioning block, 7-22 is the second positioning block, 7-23 is screw positioning hole, 7-24 is locating column, 7-3 is clamp, 7-31 is the first clamp, 7-32 is the second clamp, 7-4 is injection block, 7-41 is the first injection block, 7-42 is the second injection block, 7-5 is alignment sensor, 7-51 is the first alignment sensor, 7-52 is the second alignment sensor, 7-53 is the 3rd alignment sensor, 7-54 is the 4th alignment sensor, 7-6 is motor detecting table, 7-61 is motor linear speed plug, 7-62 is positioning groove, 7-63 is electric machines test hole, 7-64 is motor positioning pillars, 7-7 is for releasing cylinder, 7-8 is clamping cylinder, 8 is alarm, 9 is led lighting burner, 10 is mobile pulley, 11 is reduction valve.
Specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described.
See shown in Fig. 1 to Fig. 5, a kind of automatic brush fat device of cable pulley type automobile glass lifter slideway, comprise frame 1, described frame is provided with Shua Zhi mechanism 6, the screw mechanism 5 for the horizontal motion of drive brush fat mechanism, the positioning tool 7 for fixing glass lift device, control cabinet 2, control knob 3, instruction input control device 4;
Described frame 1 adopts four column supports, wherein two columns are higher than another two columns, crossbeam is equipped with between each two columns, crossbeam arranges worktable, worktable 1-1 is inclined to set, angle of inclination is 5 ~ 30 °, worktable 1-1 is inclined to set and is convenient to staff and is placed on by glass-frame riser slideway on positioning tool and by glass-frame riser slideway from operations such as positioning tool taking-ups, the table top of described worktable 1-1 is made up of two pieces, left and right mounting plate, leave between two pieces of mounting plates and allow bit space, this allows bit space be convenient to the positioning tool 7 of reasonable installation for fixing glass lift device, make more compact structure, the two pieces of mounting plates in left and right are inclined and mounted in frame 1, two pieces of mounting plates are equipped with u-shaped fitting seat.
The described screw mechanism 5 for the horizontal motion of drive brush fat mechanism comprises Horizontal Drive motor 5-1, screw mandrel 5-2, two directive slide track 5-3 and a left side, right fixed block 5-4, two columns of frame 1 are respectively equipped with adjustment positioning block, a described left side, right fixed block 5-4 is fixed in frame 1 by regulating positioning block, the two ends of described directive slide track 5-3 are separately fixed at a left side, on right fixed block 5-4, screw mandrel 5-2 one end is arranged on left fixed block by bearing, the other end is arranged on right fixed block through left fixed block by bearing, screw mandrel 5-2 is connected with Horizontal Drive motor 5-1 through left fixed block, Horizontal Drive motor 5-1 is fixedly mounted on by motor mount and regulates on positioning block.
Described Shua Zhi mechanism 6 comprises and moves horizontally slide 6-1, lowering or hoisting gear, supporting cantilever 6-2 and brush fat block 6-3, described moving horizontally in slide 6-1 is provided with through hole, moving horizontally slide 6-1 is slidably fitted on directive slide track by through hole, or moving horizontally slide 6-1 is arranged on directive slide track by bearing, move horizontally the directive slide track 5-3 that slide 6-1 is slidably fitted in the screw mechanism for the horizontal motion of drive brush fat mechanism, and coordinate with the threads of lead screw of this screw mechanism, it is described that to move horizontally slide 6-1 parallel with the worktable 1-1 of frame 1, the Horizontal Drive motor 5-1 of screw mechanism moves horizontally slide 6-1 for drive and moves horizontally, achieve moving horizontally of Shua Zhi mechanism 6.Described lowering or hoisting gear is arranged on and moves horizontally on slide 6-1, this lowering or hoisting gear comprises lift cylinder 6-4, lifting slider 6-5, two guide rod 6-6, on, lower support block 6-7, the described slide 6-1 that moves horizontally is provided with lowering or hoisting gear fixed plate, on described, lower support block 6-7 is separately fixed at and moves horizontally on the lowering or hoisting gear fixed plate of slide 6-1, the two ends of two guide rod 6-6 are separately fixed at, on lower support block 6-7, upper support block is provided with the via hole that lift cylinder stopper rod alive passes through, described lift cylinder 6-4 is fixed on support block, the via hole that the piston rod of lift cylinder 6-4 is passed down through support block is connected with lifting slider 6-5, piston rod and the lifting slider 6-5 of lift cylinder 6-4 are welded and fixed, lifting slider 6-5 is provided with two through holes, lifting slider 6-5 is slidably fitted on two guide rod 6-6 by through hole, move up and down for driving lifting slider 6-5, achieve moving up and down of Shua Zhi mechanism 6, described lift cylinder 6-4 adopts low rubbing cylinder, described low rubbing cylinder is connected with the tracheae that two control air pressure up and down, a tracheae is connected to the upper end of low rubbing cylinder, another root tracheae is connected to the lower end of low rubbing cylinder, constitute a low friction systems by the air inlet up and down of low rubbing cylinder.
Described supporting cantilever 6-2 cross setting, one end of supporting cantilever 6-2 is fixed on lifting slider 6-5, the extending end of supporting cantilever 6-2 is provided with two connection nipple 6-8, described two connection nipple 6-8 are respectively used to be connected with the oil grease tube of grease pump, the extending end lower end surface of supporting cantilever 6-2 has been bolted brush fat block 6-3, brush fat block 6-3 parallels with the worktable of frame 1, the lower end surface of described brush fat block 6-3 is provided with the type groove matched with the slideway of glass-frame riser, the inwall of brush fat block 6-3 or upper end are provided with two brush fat holes, described two brush fat holes communicate with connection nipple 6-8 respectively, these two brush fat holes ensure that the brush fat at each position, slideway upper-end surface of glass-frame riser.This brush fat block 6-3 can also carry out row brush fat to the guiding trestle of the drag-line upper saw pulley of the drag-line of cable pulley type automobile glass lifter, slideway upper end and slideway lower end.
This low rubbing cylinder energy pilot brush fat mechanism applies even and little power on circular arc slideway, low rubbing cylinder is except the machining accuracy improving cylinder, outside the material that use friction factor is very little, on piston, only its slip resistance of dress individual event seal ring is little especially, and the increase only with air pressure slightly increases.Low rubbing cylinder Minimum operating pressure is very low, can be low to moderate 0.01Mpa, and this low rubbing cylinder is inner primarily of piston packing, support, piston, piston static sealing ring, wear ring composition.Low rubbing cylinder can along with the shape telescopic piston rod of circular arc slideway, thus drive Shua Zhi mechanism to move with circular arc slideway.When brush fat block oil-feed during uniform motion on circular arc slideway of Shua Zhi mechanism, by brush fat block, oil is brushed uniformly on circular arc slideway.The power adopting low rubbing cylinder can make slideway applies is even and little, and also can make brush oil evenly, be that other device is inaccessiable.Solve the problem of circular arc slideway unbalance stress in the oily process of brush.
The described positioning tool 7 for fixing glass lift device is positioned at the middle part of the worktable of frame 1, and Shua Zhi mechanism 6 parallels with positioning tool 7.The described positioning tool 7 for fixing glass lift device comprise scaffold 7-1, for slideway support location positioning block 7-2, for clamp slideway support clamp 7-3, for eject slideway injection block 7-4, for detecting slideway, sliding mount, the alignment sensor 7-5 of brush fat block, the motor detecting table 7-6 of glass-frame riser; The two ends of described scaffold 7-1 are fixed on two mounting plates of frame 1 by u-shaped fitting seat, and described scaffold is provided with some mounting holes, and scaffold adopts a crossbeam.
Described for slideway support location positioning block 7-2, for clamp slideway support clamp 7-3, for eject slideway injection block 7-4, for detect slideway, sliding mount, brush fat block alignment sensor 7-5 be arranged on the side of scaffold 7-1 side by side, the motor detecting table 7-6 of described glass-frame riser is arranged on the opposite side of scaffold 7-1; The described clamp 7-3 for clamping slideway support is connected with clamping cylinder 7-8, and the described injection block 7-4 for ejecting slideway is connected with release cylinder 7-7;
The described positioning block 7-2 for slideway support location comprises the first positioning block 7-21 and the second positioning block 7-22, first positioning block 7-21 and the second positioning block 7-22 is fixed on scaffold 7-1 respectively by positioning support bracer, and described first positioning block 7-21 and the second positioning block 7-22 is provided with the positioning groove matched with two slideway supports of the slideway of automobile glass lifter.The positioning groove of described first positioning block 7-21 is provided with one for the screw positioning hole 7-23 of the set screw of locator slide support, the first induction switch is provided with in described screw positioning hole 7-23, described first induction switch is electrically connected with control cabinet, for detecting the set screw of slideway support.The positioning groove of described second positioning block 7-22 is provided with two locating column 7-24, is positioned by the screw hole of two locating column 7-24 to slideway support.
The described clamp 7-3 for clamping slideway support comprises the first clamp 7-31 and the second clamp 7-32, first clamp 7-31 and the second clamp 7-32 is connected to a clamping cylinder 7-8, described two clamping cylinder 7-8 are fixed on scaffold 7-1 respectively by cylinder supports plate, and the first clamp 7-31 and the second clamp 7-32 block are formed by contiguous block and clamping seats;
Described first clamp 7-31 is positioned at by the first positioning block 7-21, first positioning block 7-21 is provided with the through hole passed for the first clamp 7-31, the contiguous block of the first clamp 7-31 is slidably fitted in the through hole of the first positioning block 7-21, this contiguous block one end is connected with clamping cylinder 7-8, the other end is connected with the clamping seats of the first clamp 7-31, the clamping seats of the first clamp 7-31 is provided with the circular hole of the set screw for clamping slideway support, drives the first clamp 7-31 to move the set screw of clamping slideway support by clamping cylinder 7-8, described second clamp 7-32 is positioned at by the second positioning block 7-22, described second positioning block 7-22 is provided with the through hole for passing for the second clamp 7-32, the contiguous block of the second clamp 7-32 is slidably fitted in the through hole of the second positioning block 7-22, contiguous block one end of second clamp 7-32 is connected with clamping cylinder 7-8, the other end is connected with the clamping seats of the second clamp 7-32, the both sides of the clamping seats of the second clamp 7-32 are provided with the outward extending pliers for clamping slideway support in splayed shape, two pliers are equipped with the resigning hole for the locating column 7-24 that steps down, the second clamp 7-32 is driven to move clamping slideway support by clamping cylinder 7-8.
The described injection block 7-4 for ejecting slideway comprises the first injection block 7-41 and the second injection block 7-42, described first injection block 7-41 and the second injection block 7-42 is connected to a release cylinder 7-7, described two release cylinder 7-7 is fixed on scaffold 7-1 by cylinder supports plate, release the piston rod of cylinder 7-7 upwards, the piston rod releasing cylinder 7-7 is connected with injection block 7-4, upwards ejects slideway by releasing cylinder 7-7.The upper-end surface of the first injection block 7-41 and the second injection block 7-42 is equipped with the groove for placing slideway, prevents injection block slideway landing when jack-up slideway by this groove.
Described for detecting slideway, sliding mount, the alignment sensor 7-5 of brush fat block comprises the first alignment sensor 7-51, second alignment sensor 7-52, 3rd alignment sensor 7-53 and the 4th alignment sensor 7-54, described first alignment sensor 7-51, second alignment sensor 7-52, 3rd alignment sensor 7-53 and the 4th alignment sensor 7-54 is fixed on scaffold 7-1 respectively by sensor support block successively, and the second alignment sensor 7-52 is lower than the 3rd alignment sensor 7-53, described first alignment sensor 7-51 and the 4th alignment sensor 7-54 lays respectively at the two ends of scaffold 7-1, first alignment sensor 7-51, the second alignment sensor 7-52, the 3rd alignment sensor 7-53 and the 4th alignment sensor 7-54 are electrically connected with control cabinet respectively.Described first alignment sensor 7-51 is for detecting brush fat block 6-3, and described 3rd, the 4th alignment sensor 7-53,7-54 is for detecting sliding mount, and described second alignment sensor 7-52 is for detecting slideway.
The motor detecting table 7-6 of described glass-frame riser is provided with motor linear speed plug 7-61, for placing positioning groove 7-62, electric machines test hole 7-63 and the motor positioning pillars 7-64 of motor, the second induction switch is provided with in described electric machines test hole 7-63, described second induction switch is connected with control cabinet electricity, and the second induction switch is for detecting motor set screw.The motor detecting table 7-6 of described glass-frame riser is for placing motor and whether detect motor qualified.
Described clamping cylinder 7-8, release cylinder 7-7 are connected with suction tude respectively with lift cylinder 6-4, described suction tude is connected with reduction valve, controls air pressure by reduction valve 11, prevent the air pressure of each clamping cylinder 7-8, release cylinder 7-7 and lift cylinder 6-4 too high.
Described for detecting slideway, sliding mount, the alignment sensor 7-5 of brush fat block, Horizontal Drive motor 5-1, clamping cylinder 7-8, release cylinder 7-7, lift cylinder 6-4, control knob 3, motor linear speed plug 7-61, instruction input control device 4 and be connected with control cabinet 2 electricity respectively.Described control cabinet 2 comprises cabinet and controller, and described controller adopts PLC, and described control cabinet 2 is arranged on the worktable 1-1 lower end of frame 1.Described control knob 3 comprises emergency stop button 3-1, reset button 3-2 and start button 3-3, and described emergency stop button 3-1, reset button and start button lay respectively at the worktable front end of frame, are convenient to operated by personnel.Described emergency stop button is used for running into use when urgency needs to quit work.
Described reset button 3-2 drives and moves horizontally slide for controlling screw body and get back to initial position, is Job readiness next time.Wherein reset button mainly moves horizontally slide not at initial position after danger button is pressed, and it just can be allowed to get back to initial position by reset button; Each second alignment sensor and first, second induction switch can also be worked as all after induction information, start first, second clamp, but the screw hole of slideway support is not placed on the locating column 7-24 of the second positioning block completely, the slideway support of such slideway screw nose end just can not be fixed, now reset button can be used, first, second clamp is allowed to exit by PLC control system, then reappose slideway and again clamp slideway support thus ground way, get back to the original state of whole brush fat work.
Described start button 3-3 is for opening the brush fat work of the slideway of wheeled car glass-frame riser.
Described instruction input control device 4 comprises display screen and enter key, and instruction input control device is used for staff and inputs each work order, and is shown by display screen.Described instruction input control device is positioned at the worktable top of frame, and whether being convenient to staff, to observe each data normal.
Further: described frame is provided with alarm 8, described alarm is connected with control cabinet, and described alarm adopts three look alarms.
Further: described frame is provided with led lighting burner 9, the upper end of frame is provided with the lamp socket laterally extending frame, and described lighting burner is arranged on the lamp socket of frame.
Further: each column lower end of described frame all establishes mobile pulley 10, carrying this frame mobile is convenient to.
Working principle of the present utility model:
The motor of cable pulley type automobile glass lifter is placed on the motor detecting table of glass-frame riser by staff, set screw on motor is positioned in the electric machines test hole of the motor detecting table of glass-frame riser, be provided with the second induction switch in electric machines test hole, two screw holes on motor are placed in the motor positioning pillars of the motor detecting table of glass-frame riser.By cable pulley type automobile glass lifter circular arc slideway left end slideway support on set screw be correctly placed in the screw positioning hole of the first positioning block, the first induction switch is installed in screw positioning hole; Two screw holes on the slideway support of right-hand member are placed on two locating columns of the second positioning block of positioning tool.Now circular arc slideway is just in time in above the second alignment sensor, first alignment sensor senses slideway, the first induction switch in first positioning block senses the set screw of slideway support, the second induction switch in electric machines test hole senses the set screw of motor, second alignment sensor, first induction switch, second induction switch by the information transmission that detects to the PLC in control cabinet, PLC is again to first, the clamping cylinder of the second clamp sends enabled instruction, clamping cylinder is ventilated, thus make two slideway supports on two clamp clamping slideways, slideway is fixed on above the positioning tool for fixing glass lift device.Again the motor plug of cable pulley type automobile glass lifter is injected in the motor linear speed plug on the motor detecting table of glass-frame riser, electrical power.Press start button, the motor rotation of cable pulley type automobile glass lifter, drive the drag-line of cable pulley type automobile glass lifter by sliding mount as on the 4th alignment sensor of slideway low order end, after 4th alignment sensor detects sliding mount by the information transmission that detects to the PLC in control cabinet, PLC sends the motor cut-offing instruction of cable pulley type automobile glass lifter, the motor of cable pulley type automobile glass lifter is shut down, is realized by program control by PLC; The Horizontal Drive electric machine rotation of the screw mechanism for the horizontal motion of drive brush fat mechanism in the frame of PLC control simultaneously makes screw mandrel drive and moves horizontally slide setting in motion, make to be fixed on the Shua Zhi mechanism moved horizontally on slide to move together, until the brush fat block in Shua Zhi mechanism moves to the brush fat initial position on the tight Izod limit of sliding mount.The low rubbing cylinder upper cylinder air inlet of Shua Zhi mechanism, Shi Shua fat mechanism is moved down into position fixing above slideway by extreme higher position, and at this moment brush fat block is on the slideway end face on the sliding mount left side; PLC controls the Horizontal Drive electric machine rotation of screw mechanism, Shua Zhi mechanism is driven to be moved to the left, two connection nipple oil-feeds of the supporting cantilever of Shua Zhi mechanism simultaneously, brush fat block brush grease left on cable pulley type automobile glass lifter slideway, the motor of cable pulley type automobile glass lifter operates simultaneously, and sliding mount slides left.Slideway is curved, brush fat block moves brush oil with arc under the drive of screw mechanism and lowering or hoisting gear, brush fat block brushes leftmost first alignment sensor position, information is sent to PLC after first alignment sensor induction brush fat block, PLC controls the Horizontal Drive motor stalls of screw mechanism, thus stop brush grease, then low rubbing cylinder lower windpipe air inlet, lifting slider and brush fat block are promoted.The Horizontal Drive motor reversal that PLC controls screw mechanism again drives screw mandrel that low rubbing cylinder and brush fat block are moved to right fixed position.The motor rotation of PLC tricing line wheeled car glass-frame riser, sliding mount moves to the 3rd alignment sensor position, namely this position is position of dispatching from the factory, wherein when after the 4th alignment sensor work, sliding mount moves to the 4th alignment sensor position, namely the initial position Shua Zhi mechanism of low order end starts brush oil, and the 3rd alignment sensor just works.After the 3rd alignment sensor senses the sliding mount of cable pulley type automobile glass lifter, send to PLC, PLC sends to the motor of cable pulley type automobile glass lifter the instruction that decommissions, and the motor of cable pulley type automobile glass lifter quits work; PLC sends instruction to the clamping cylinder of first, second clamp simultaneously, clamp is exited, then PLC sends instruction to the release cylinder of first, second injection block, start and release cylinder, injection block upwards pushes up, slideway is released positioning tool, completes automatic brush fat, take off cable pulley type automobile glass lifter.

Claims (10)

1. the automatic brush fat device of a cable pulley type automobile glass lifter slideway, comprise frame, it is characterized in that: described frame is provided with Shua Zhi mechanism, for the screw mechanism of drive brush fat mechanism horizontal motion, the positioning tool for fixing glass lift device, control cabinet, control knob, instruction input control device;
Described Shua Zhi mechanism comprises and moves horizontally slide, lowering or hoisting gear, supporting cantilever and brush fat block, describedly move horizontally the directive slide track that slide is slidably fitted in the screw mechanism for the horizontal motion of drive brush fat mechanism, and coordinate with the threads of lead screw of this screw mechanism, the Horizontal Drive motor of screw mechanism moves horizontally slide for drive and moves horizontally, described lowering or hoisting gear is arranged on and moves horizontally on slide, this lowering or hoisting gear comprises lift cylinder, guide rod and lifting slider, described lift cylinder and guide rod are arranged on and move horizontally on slide block, the piston rod of lift cylinder is connected with lifting slider, move up and down for driving lifting slider, described supporting cantilever is laterally fixed on lifting slider, the extending end of supporting cantilever arranges brush fat block, described brush fat block is provided with brush fat hole, supporting cantilever is provided with connection nipple, connection nipple communicates with brush fat hole, described connection nipple is used for being connected with the oil grease tube of grease pump,
The described positioning tool for fixing glass lift device comprises scaffold, for the positioning block of slideway support location, for clamping the clamp of slideway support, for ejecting the injection block of slideway, for detecting slideway, sliding mount, the alignment sensor of brush fat block, the motor detecting table of glass-frame riser, the described positioning block for slideway support location, for clamping the clamp of slideway support, for ejecting the injection block of slideway, alignment sensor for detecting slideway location is arranged on the side of scaffold side by side, the motor detecting table of described glass-frame riser is arranged on the opposite side of scaffold, the described clamp for clamping slideway support is connected with clamping cylinder, the described injection block for ejecting slideway and release cylinders, and the motor detecting table of described glass-frame riser is provided with motor linear speed plug,
Described for detect slideway location alignment sensor, Horizontal Drive motor, clamping cylinder, release cylinder, lift cylinder, control knob, motor linear speed plug, instruction input control device respectively with control cabinet electricity be connected.
2. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, is characterized in that: described lift cylinder adopts low rubbing cylinder.
3. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: the described positioning block for slideway support location comprises the first positioning block and the second positioning block, first positioning block and the second positioning block are fixed on scaffold respectively by positioning support bracer, and described first positioning block and the second positioning block are provided with the positioning groove matched with slideway support.
4. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 3, it is characterized in that: the positioning groove of described first positioning block is provided with screw positioning hole, the first induction switch is provided with in described screw positioning hole, described first induction switch is electrically connected with control cabinet, for detecting the set screw of slideway support.
5. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: the described clamp for clamping slideway support comprises the first clamp and the second clamp, first clamp and the second clamp are connected to clamping cylinder, and described clamping cylinder is fixed on scaffold by cylinder supports plate.
6. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: the described injection block for ejecting slideway comprises the first injection block and the second injection block, the upper-end surface of the first injection block and the second injection block is equipped with the groove for placing slideway, described first injection block and the second injection block are connected to release cylinder, and described release cylinder is fixed on scaffold by cylinder supports plate.
7. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: described for detect slideway, sliding mount, brush fat block alignment sensor comprise the first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor, described first alignment sensor, the second alignment sensor, the 3rd alignment sensor and the 4th alignment sensor are fixed on scaffold successively respectively by sensor support block, and the second alignment sensor is lower than the 3rd alignment sensor.
8. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: the motor detecting table of described glass-frame riser is provided with positioning groove for placing motor, electric machines test hole and motor positioning pillars, the second induction switch is provided with in described electric machines test hole, described second induction switch is connected with control cabinet electricity, and the second induction switch is for detecting motor set screw.
9. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, it is characterized in that: the described screw mechanism for the horizontal motion of drive brush fat mechanism comprises Horizontal Drive motor, screw mandrel, directive slide track and left and right fixed block, described left and right fixed block is fixed in frame, the two ends of described directive slide track are separately fixed on left and right fixed block, screw mandrel Spielpassung is at left and right fixed block, Horizontal Drive motor is arranged in frame, and one end of screw mandrel is connected with drive motor.
10. the automatic brush fat device of cable pulley type automobile glass lifter slideway according to claim 1, is characterized in that: the lower end surface of described brush fat block is provided with the type groove matched with slideway.
CN201520345563.4U 2015-05-26 2015-05-26 The automatic brush fat device of cable pulley type automobile glass lifter slideway Withdrawn - After Issue CN204717318U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520345563.4U CN204717318U (en) 2015-05-26 2015-05-26 The automatic brush fat device of cable pulley type automobile glass lifter slideway

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520345563.4U CN204717318U (en) 2015-05-26 2015-05-26 The automatic brush fat device of cable pulley type automobile glass lifter slideway

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CN204717318U true CN204717318U (en) 2015-10-21

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104879641A (en) * 2015-05-26 2015-09-02 四川华源世纪科技有限责任公司 Automatic grease removal device of rope wheel type automotive glass lifter slide way

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104879641A (en) * 2015-05-26 2015-09-02 四川华源世纪科技有限责任公司 Automatic grease removal device of rope wheel type automotive glass lifter slide way
CN104879641B (en) * 2015-05-26 2017-05-31 四川华源世纪科技有限责任公司 The automatic brush fat device of cable pulley type automobile glass lifter slideway

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Granted publication date: 20151021

Effective date of abandoning: 20170531