CN204687062U - A kind of concrete prefabricated sheet material production line mould assembling and provision for disengagement - Google Patents
A kind of concrete prefabricated sheet material production line mould assembling and provision for disengagement Download PDFInfo
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- CN204687062U CN204687062U CN201520133103.5U CN201520133103U CN204687062U CN 204687062 U CN204687062 U CN 204687062U CN 201520133103 U CN201520133103 U CN 201520133103U CN 204687062 U CN204687062 U CN 204687062U
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Abstract
A kind of concrete prefabricated sheet material production line mould assembling and provision for disengagement, described mould assembling comprises with provision for disengagement: support frame, lifting frame, limit mould bracing frame, stopping means, position detecting device, synchronous lifting device, limit mould push-pull device at fixed and lifting and guiding device, described position detecting device comprises lifting position detection components, described lifting position detection components and synchronous lifting device are arranged on support frame, described lifting frame is connected with described synchronous lifting device, the every limit of described lifting frame is provided with at least one limit mould push-pull device at fixed and at least one limit mould bracing frame, the beneficial effects of the utility model are: the automation that can realize limit mould assembly and disassembly, decrease manpower intervention, enhance productivity, the use of push-and-pull position detection components can make the riding position of limit mould more accurate, improves the quality of products, can realize the production of two or more different product in same die station, the variation also realizing product while enhancing productivity is produced.
Description
Technical field
The utility model relates to the assembling of a kind of mould and provision for disengagement, and particularly the assembling of one concrete prefabricated sheet material production line mould and provision for disengagement, belong to concrete prefabricated sheet material production equipment technical field.
Background technology
Concrete prefabricated board is widely used in the precast floor slab in building, prefabricated panel, prefab-form, a kind of conventional building materials, in current concrete prefabricated sheet material production field at home, along with new technology, the extensive application of new technology, the quality of concrete prefabricated board is become better and better, production efficiency is more and more higher, but in the installation and removal process of concrete prefabricated plate forming mold, still adopt out-of-date mode, generally come by artificial manual operations, not only required number is many, labour intensity is large, and the production efficiency of whole production line can be affected, in addition because the difference of manual operation level also can affect product quality, be unfavorable for automated production, therefore how in the installation and removal process of concrete prefabricated plate forming mold, manpower intervention is reduced, improve production line mold attaching/detaching automatization level, improve production efficiency and product quality becomes current problem to be solved.
Utility model content
For solving the problem, the utility model provide a kind ofly reduce manpower intervention, improve production line mold attaching/detaching automatization level, the concrete prefabricated sheet material production line mould assembling of improve production efficiency and product quality and provision for disengagement.
To achieve these goals, the utility model proposes following technical scheme:
A kind of concrete prefabricated sheet material production line mould assembling and provision for disengagement, described mould assembling comprises with provision for disengagement: support frame, lifting frame, limit mould bracing frame, stopping means, position detecting device, synchronous lifting device, limit mould push-pull device at fixed and lifting and guiding device, described position detecting device comprises lifting position detection components, described lifting position detection components and described synchronous lifting device are arranged on support frame, described lifting frame is connected with described synchronous lifting device, the every limit of described lifting frame is provided with mould push-pull device at fixed in limit described at least one and limit mould bracing frame described at least one.
Further, described stopping means comprises: several height limit blocks and several limit mould positive stops, the side of described support frame four columns is respectively provided with a described height limit block, and each limit is respectively provided with positive stop described at least one to described lifting frame.
Further, described position detecting device also comprises push-and-pull position detection components, and each limit of described lifting frame has at least on a described limit mould push-pull device at fixed and is provided with described push-and-pull position detection components.
Further, described lifting frame is respectively provided with the described lifting and guiding device of two covers near the upper surface of one group of symmetrical curb girder of support frame, described lifting and guiding device is arranged near described support frame column place, described lifting and guiding device comprises: the first directive wheel, second directive wheel, first guiding trestle and the second guiding trestle, described first directive wheel and described first guiding trestle are spirally connected, described second directive wheel and described second guiding trestle are spirally connected, described first guiding trestle and described second guiding trestle are fixedly mounted on described lifting frame, described first directive wheel and the second directive wheel are fitted described support frame column two adjoining vertical surface respectively.
Further, described lifting position detection components comprises: the first proximity switch and the second proximity switch, described first proximity switch and described second proximity switch are arranged at the side of any root post of described support frame, and described first proximity switch is arranged at above described second proximity switch.
Further, described synchronous lifting device comprises: be arranged on a reducing motor on described support frame top, two commutators, four drive sprockets, four driven sprockets being arranged on support frame four root post bottom and open kinematic chains, described reducing motor is connected with two described commutators with power transmission shaft respectively by shaft coupling, two described commutators are connected with four described drive sprockets with power transmission shaft respectively by shaft coupling, be connected by described open kinematic chain between described drive sprocket with described driven sprocket, the two ends of described open kinematic chain are connected with described lifting frame.
Further, described limit mould push-pull device at fixed comprises: push-and-pull bracing frame, push-and-pull hydraulic cylinder, push rod, push-and-pull connector and the 3rd directive wheel, described push-and-pull bracing frame bottom surface is connected with described lifting frame upper surface, described push-and-pull hydraulic cylinder cylinder body and described push-and-pull bracing frame one end are spirally connected, described push-and-pull hydraulic cylinder piston rod and described push rod one end hinged, described 3rd directive wheel is at least two groups and symmetry is installed on the dual-side of the described push-and-pull bracing frame other end, described push rod two sides have elongated hole and coordinate with described 3rd directive wheel, described push-and-pull connector one end and described push rod other end lower surface are spirally connected, described push rod lower surface first half has some row's screws.
Further, described push-and-pull position detection components comprises: switch mounting bracket, the 3rd proximity switch, the 4th proximity switch and survey mass, described switch mounting bracket is arranged on described push-and-pull bracing frame, described 3rd proximity switch and described 4th proximity switch and described switch mounting bracket are spirally connected, described survey mass is installed on described push rod near described push-and-pull hydraulic cylinder one end, and described switch mounting bracket has many platoon leaders hole.
Further, the assembling of described mould and provision for disengagement also comprise and are arranged on described lifting frame respectively another organizes two the intermediate die boom hoistings not arranging lifting and guiding device two curb girder upper surface.
Further, described intermediate die boom hoisting comprises: lifting bracing frame, lifting mount pad, lifting boom, spring, spring hold-down nut, locking pin and set lever, described lifting bracing frame and described lifting frame are spirally connected, described lifting mount pad and described lifting bracing frame are spirally connected, described lifting boom is arranged on described lifting mount pad, described spring is arranged on described lifting boom by described spring hold-down nut, described locking pin is arranged on described lifting boom near intermediate die one end, and described set lever is arranged on the described lifting boom other end.
Compared with prior art, the beneficial effects of the utility model are: being combined of the utility model synchronous lifting device and Bian Mo push-pull device at fixed, can realize the automation of limit mould assembly and disassembly, decrease manpower intervention, improve production efficiency; The use of push-and-pull position detection components can make the riding position of limit mould more accurate, improves the quality of products; Can realize the production of two or more different product after installing intermediate die boom hoisting in same die station, the variation that also can realize product while enhancing productivity is produced.
Accompanying drawing explanation
Fig. 1 is the raw line mould assembling of the concrete prefabricated sheet material of the utility model and provision for disengagement general structure schematic diagram;
Fig. 2 is the utility model limit mould push-pull device at fixed and push-and-pull position detection components structural representation;
Fig. 3 is the utility model intermediate die boom hoisting structural representation.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is explained in further detail.Should be appreciated that specific embodiment described herein only for explaining the utility model, and be not used in restriction the utility model.
On the contrary, the utility model is contained any by the substituting of making on marrow of the present utility model and scope of defining of claim, amendment, equivalent method and scheme.Further, in order to make the public have a better understanding to the utility model, in hereafter details of the present utility model being described, detailedly describe some specific detail sections.Do not have the description of these detail sections can understand the utility model completely for a person skilled in the art yet.Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is further illustrated.
[embodiment 1]
See Fig. 1, a kind of concrete prefabricated sheet material production line mould assembling and provision for disengagement, described mould assembling comprises with provision for disengagement: support frame 1, lifting frame 2, limit mould bracing frame 3, stopping means, position detecting device, synchronous lifting device, limit mould push-pull device at fixed and lifting and guiding device, described stopping means comprises: several height limit block 4 and several limit mould positive stops 9, described position detecting device comprises: lifting position detection components and push-and-pull position detection components, described lifting position detection components and synchronous lifting device are arranged on support frame 1, described lifting frame 2 is connected with described synchronous lifting device, the every limit of described lifting frame 2 is provided with at least one limit mould push-pull device at fixed and at least one limit mould bracing frame 3, in the described limit mould push-pull device at fixed be arranged on lifting frame 2, the described each limit of lifting frame 2 has at least on a limit mould push-pull device at fixed and is provided with push-and-pull position detection components.
The side of described support frame 1 four columns is respectively provided with a described height limit block 4, in order to carry out mechanical position limitation to lifting frame 2 short transverse.
Described lifting frame 2 is respectively provided with two cover lifting and guiding devices near the upper surface of one group of symmetrical curb girder of support frame 1, described lifting and guiding device is arranged near support frame 1 column place, described lifting and guiding device comprises: the first directive wheel 5, second directive wheel 6, first guiding trestle 7 and the second guiding trestle 8, first directive wheel 5 and the first guiding trestle 7 are spirally connected, second directive wheel 6 and the second guiding trestle 8 are spirally connected, first guiding trestle 7 and the second guiding trestle 8 are fixedly mounted on lifting frame 2, first directive wheel 5 and the second directive wheel 6 are fitted support frame 1 column two adjoining vertical surface respectively, when lifting frame 2 moves, two directive wheels can limit the displacement of lifting frame 2 horizontal direction, guiding lifting frame 2 and upper adjunct thereof can at allowable error range of motion.
Every limit is provided with at least one positive stop 9 to described lifting frame 2, and opposite side mould B carries out mechanical position limitation.
Described lifting position detection components comprises the first proximity switch 10 and the second proximity switch 11, described first proximity switch 10 and the second proximity switch 11 are arranged at the side of any root post of support frame 1, described first proximity switch 10 is arranged at above the second proximity switch 11, and whether described lifting position detection components is elevated puts in place in order to detect lifting frame 2.
Described synchronous lifting device comprises and is arranged on a reducing motor 12, two commutators 13, four drive sprockets 14 on support frame 1 top, four driven sprockets 15 being arranged on support frame 1 four root post bottom and open kinematic chain 16, described reducing motor 12 is connected with two commutators 13 with power transmission shaft respectively by shaft coupling, two commutators 13 are connected with four drive sprockets 14 with power transmission shaft respectively by shaft coupling, be connected by open kinematic chain 16 between drive sprocket 14 with driven sprocket 15, the two ends of open kinematic chain 16 are connected with lifting frame 2.
See Fig. 1 and Fig. 2, described limit mould push-pull device at fixed comprises: push-and-pull bracing frame 17, push-and-pull hydraulic cylinder 18, push rod 19, push-and-pull connector 20 and the 3rd directive wheel 21, push-and-pull bracing frame 17 bottom surface is connected with lifting frame 2 upper surface, push-and-pull hydraulic cylinder 18 cylinder body and push-and-pull bracing frame 17 one end are spirally connected, push-and-pull hydraulic cylinder 18 piston rod and push rod 19 one end hinged, 3rd directive wheel 21 is at least two groups and symmetry is installed on the dual-side of push-and-pull bracing frame 17 other end, push rod 19 two sides have elongated hole and coordinate with the 3rd directive wheel 21, push-and-pull connector 20 one end and push rod 19 other end lower surface are spirally connected, the other end is connected with limit mould B.Described push rod 19 lower surface first half has some row's screws, can adjust the riding position of push-and-pull connector 20, and then the relative size of adjustment limit mould B, realizes the production of different length and width.
See Fig. 1 and Fig. 2, whether described push-and-pull position detection components puts in place limit mould B assembling or dismounting for detecting limit mould push-pull device at fixed, described push-and-pull position detection components comprises: switch mounting bracket 22, 3rd proximity switch 23, 4th proximity switch 24 and survey mass 25, switch mounting bracket 22 is arranged on push-and-pull bracing frame 17, 3rd proximity switch 23 and the 4th proximity switch 24 are spirally connected with switch mounting bracket 22, survey mass 25 is installed on push rod 19 near push-and-pull hydraulic cylinder 18 one end, described switch mounting bracket 22 has many platoon leaders hole, proximity switch position can adjust arbitrarily, be mainly used in the riding position that supporting push-and-pull connector 20 is different.
Described position detecting device is by detecting the detection of lifting frame 2 lifting position and the push-and-pull position of opposite side mould push-pull device at fixed, flexibly, the assembling of accurate control mould and dismounting, be easy to realize production line automation, described synchronous lifting device structure is simple, can ensure that lifting frame 2 stablizes synchronization lifting, avoid produce tilt thus the product quality causing affecting concrete prefabricated board, limit mould push-pull device at fixed is arranged at each limit of lifting frame 2, by the push-and-pull position of setting, accurately limit mould is adjusted to the position of specifying, automaticity is high, without the need to artificial intervention, avoid the product quality variance because operative's difference causes, product quality homogeneity is good, lifting and guiding device ensure that lifting frame 2 moves along correct direction, prevent mould from assembling and interfere collision with each assembly of provision for disengagement.
[embodiment 2]
See Fig. 1 and Fig. 3, the present embodiment difference from Example 1 is, described concrete prefabricated sheet material production line mould assembling and provision for disengagement are also included in lifting frame 2 another is organized the curb girder upper surface not arranging lifting and guiding device and is respectively provided with an intermediate die boom hoisting.Described intermediate die boom hoisting comprises: lifting bracing frame 26, lifting mount pad 27, lifting boom 28, spring 29, spring hold-down nut 30, locking pin 31 and set lever 32, described lifting bracing frame 26 is spirally connected with lifting frame 2, lifting mount pad 27 is spirally connected with lifting bracing frame 26, lifting boom 28 is arranged on lifting mount pad 27, spring 29 is arranged on lifting boom 28 by spring hold-down nut 30, locking pin 31 is arranged on lifting boom 28 near intermediate die one end, and set lever 32 is arranged on lifting boom 28 other end.The lifting that intermediate die boom hoisting is mainly used in realizing intermediate die with lay, same die station A can only produce one piece of product simultaneously in embodiment 1, and in the present embodiment due to the use of intermediate die C, can be implemented in production two pieces of small-size products on same die station A.
Operation principle of the present utility model is as follows:
To embodiment 1, after the die station A completing line moves to mould assembly and disassembly station, synchronous lifting device action, lifting frame 2 with limit mould B is dropped to and die station A upper surface sustained height by initial position, the second proximity switch 11 now in lifting position detection components sends signal, synchronous lifting device stops action, lifting frame 2 declines and puts in place, then the limit mould push-pull device at fixed being arranged in lifting frame 2 four limit starts action, promote limit mould B and arrive die station A upper surface scribing position, the 4th proximity switch 24 now in the detection components of push-and-pull position sends signal, limit mould push-pull device at fixed stops action, limit mould B arranges and puts in place, then the artificial magnetic force pressing plate locking that will be placed on the mould B of limit, synchronous lifting device starts action, lifting frame 2 is driven to get back to initial position, the first proximity switch 10 now in lifting position detection components sends signal, synchronous lifting device stops action, complete the assembly working of whole limit mould B, die station A enters next station and carries out cloth, the work such as maintenance.After the die station A after maintenance completes enters mould assembly and disassembly station, first, manually unclamp magnetic force pressing plate, then, synchronous lifting device drives lifting frame 2 to decline and puts in place, limit mould push-pull device at fixed starts action, limit mould B is withdrawn into the limit mould bracing frame 3 on lifting frame 2, the 3rd proximity switch 23 now in the detection components of push-and-pull position sends signal, limit mould push-pull device at fixed stops action, and finally, synchronous lifting device drives lifting frame 2 to get back to initial position, die station A with product moves to next station, completes the dismantlement work of whole limit mould B.
To embodiment 2, it is the course of action of interspersed intermediate die boom hoisting on embodiment 1 operation principle basis, after the die station A completing line moves to mould assembly and disassembly station, synchronous lifting device action, lifting frame 2 with limit mould B and intermediate die C is dropped to and die station A upper surface sustained height by initial position, lifting frame 2 declines and puts in place, then the limit mould push-pull device at fixed being arranged in lifting frame 2 four limit starts action, promote limit mould B and arrive die station A upper surface scribing position, limit mould B arranges and puts in place, set lever 32 in artificial rotation intermediate die boom hoisting drives lifting boom 28 half-twist, locking pin 31 is separated with intermediate die C, and make lifting boom 28 segment distance that bounces back be separated with intermediate die C lifting eye under the action of a spring 29, avoid interfering with intermediate die C, then the artificial magnetic force pressing plate locking that will be placed on the mould B and intermediate die C of limit, synchronous lifting device starts action, lifting frame 2 is driven to get back to initial position, complete the assembly working of whole limit mould B and intermediate die C.After the die station A after maintenance completes enters mould assembly and disassembly station, first, manually unclamp magnetic force pressing plate, then, synchronous lifting device drives lifting frame 2 to decline and puts in place, limit mould push-pull device at fixed starts action, limit mould B is withdrawn into the limit mould bracing frame 3 on lifting frame 2, manually axially promoting set lever 32 along lifting boom 28 makes lifting boom 28 put in the lifting eye of intermediate die C, made by set lever 32 half-twist locking pin 31 and intermediate die C lock simultaneously, finally, synchronous lifting device drives lifting frame 2 to get back to initial position, die station A with product moves to next station, complete the dismantlement work of whole limit mould B and intermediate die C.
Compared with prior art, the beneficial effects of the utility model are: being combined of the utility model synchronous lifting device and Bian Mo push-pull device at fixed, can realize the automation of limit mould assembly and disassembly, decrease manpower intervention, improve production efficiency; The use of push-and-pull position detection components can make the riding position of limit mould more accurate, improves the quality of products; Can realize the production of two or more different product after intermediate die boom hoisting in same die station, the variation that also can realize product while enhancing productivity is produced.
Claims (10)
1. a concrete prefabricated sheet material production line mould assembling and provision for disengagement, it is characterized in that, described mould assembling comprises with provision for disengagement: support frame (1), lifting frame (2), limit mould bracing frame (3), stopping means, position detecting device, synchronous lifting device, limit mould push-pull device at fixed and lifting and guiding device, described position detecting device comprises lifting position detection components, described lifting position detection components and described synchronous lifting device are arranged on support frame (1), described lifting frame (2) is connected with described synchronous lifting device, the every limit of described lifting frame (2) is provided with mould push-pull device at fixed in limit described at least one and limit mould bracing frame (3) described at least one.
2. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, described stopping means comprises: several height limit blocks (4) and several limits mould positive stop (9), the side of described support frame (1) four column is respectively provided with a described height limit block (4), described lifting frame (2) each limit is respectively provided with positive stop described at least one (9).
3. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, described position detecting device also comprises push-and-pull position detection components, and described lifting frame (2) each limit has at least on a described limit mould push-pull device at fixed and is provided with described push-and-pull position detection components.
4. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, described lifting frame (2) is respectively provided with the described lifting and guiding device of two covers near the upper surface of one group of symmetrical curb girder of support frame (1), described lifting and guiding device is arranged near described support frame (1) column place, described lifting and guiding device comprises: the first directive wheel (5), second directive wheel (6), first guiding trestle (7) and the second guiding trestle (8), described first directive wheel (5) and described first guiding trestle (7) are spirally connected, described second directive wheel (6) and described second guiding trestle (8) are spirally connected, described first guiding trestle (7) and described second guiding trestle (8) are fixedly mounted on described lifting frame (2), described first directive wheel (5) and the second directive wheel (6) are fitted described support frame (1) column two adjoining vertical surface respectively.
5. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, described lifting position detection components comprises: the first proximity switch (10) and the second proximity switch (11), described first proximity switch (10) and described second proximity switch (11) are arranged at the side of any root post of described support frame (1), and described first proximity switch (10) is arranged at described second proximity switch (11) top.
6. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, described synchronous lifting device comprises: the reducing motor (12) being arranged on described support frame (1) top, two commutators (13), four drive sprockets (14), be arranged on four driven sprockets (15) and the open kinematic chain (16) of support frame (1) four root post bottom, described reducing motor (12) is connected with two described commutators (13) with power transmission shaft respectively by shaft coupling, two described commutators (13) are connected with four described drive sprockets (14) with power transmission shaft respectively by shaft coupling, be connected by described open kinematic chain (16) between described drive sprocket (14) with described driven sprocket (15), the two ends of described open kinematic chain (16) are connected with described lifting frame (2).
7. mould assembling according to claim 3 and provision for disengagement, it is characterized in that, described limit mould push-pull device at fixed comprises: push-and-pull bracing frame (17), push-and-pull hydraulic cylinder (18), push rod (19), push-and-pull connector (20) and the 3rd directive wheel (21), described push-and-pull bracing frame (17) bottom surface is connected with described lifting frame (2) upper surface, described push-and-pull hydraulic cylinder (18) cylinder body and described push-and-pull bracing frame (17) one end are spirally connected, described push-and-pull hydraulic cylinder (18) piston rod and described push rod (19) one end hinged, described 3rd directive wheel (21) is at least two groups and symmetry is installed on the dual-side of described push-and-pull bracing frame (17) other end, described push rod (19) two sides have elongated hole and coordinate with described 3rd directive wheel (21), described push-and-pull connector (20) one end and described push rod (19) other end lower surface are spirally connected, described push rod (19) lower surface first half has some row's screws.
8. mould assembling according to claim 7 and provision for disengagement, it is characterized in that, described push-and-pull position detection components comprises: switch mounting bracket (22), 3rd proximity switch (23), 4th proximity switch (24) and survey mass (25), described switch mounting bracket (22) is arranged on described push-and-pull bracing frame (17), described 3rd proximity switch (23) and described 4th proximity switch (24) are spirally connected with described switch mounting bracket (22), described survey mass (25) is installed on described push rod (19) near described push-and-pull hydraulic cylinder (18) one end, described switch mounting bracket (22) has many platoon leaders hole.
9. mould assembling according to claim 1 and provision for disengagement, it is characterized in that, the assembling of described mould and provision for disengagement also comprise and are arranged on described lifting frame (2) respectively another organizes two the intermediate die boom hoistings not arranging lifting and guiding device two curb girder upper surface.
10. mould assembling according to claim 9 and provision for disengagement, it is characterized in that, described intermediate die boom hoisting comprises: lifting bracing frame (26), lifting mount pad (27), lifting boom (28), spring (29), spring hold-down nut (30), locking pin (31) and set lever (32), described lifting bracing frame (26) and described lifting frame (2) are spirally connected, described lifting mount pad (27) and described lifting bracing frame (26) are spirally connected, described lifting boom (28) is arranged on described lifting mount pad (27), described spring (29) is arranged on described lifting boom (28) by described spring hold-down nut (30), described locking pin (31) is arranged on described lifting boom (28) near intermediate die one end, described set lever (32) is arranged on described lifting boom (28) other end.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108214867A (en) * | 2017-12-15 | 2018-06-29 | 河南城建学院 | A kind of building supplementary structure based on prefabricated reinforced concrete hollow template |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108214867A (en) * | 2017-12-15 | 2018-06-29 | 河南城建学院 | A kind of building supplementary structure based on prefabricated reinforced concrete hollow template |
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Granted publication date: 20151007 Effective date of abandoning: 20170405 |