CN204685652U - A kind of process system of high production capacity high-quality rolling bar - Google Patents
A kind of process system of high production capacity high-quality rolling bar Download PDFInfo
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- CN204685652U CN204685652U CN201520418891.2U CN201520418891U CN204685652U CN 204685652 U CN204685652 U CN 204685652U CN 201520418891 U CN201520418891 U CN 201520418891U CN 204685652 U CN204685652 U CN 204685652U
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Abstract
The utility model discloses a kind of process system of high production capacity high-quality rolling bar, flying shear after comprising the roughing mills be successively set on rolling centerline, roughing, intermediate mill, in roll rear flying shear, slitting mill group and mm finishing mill unit, be provided with the flame-cutting plant for removing rolled piece burr after cutting between described slitting mill group and mm finishing mill unit, the rear end of described flame-cutting plant is provided with temperature controlled water tank; The utility model is applicable to bar production, can significantly improve production line output and product quality, also reduce power consumption, thus energy-saving and cost-reducing, improves productivity effect, effectively reduces investment.
Description
Technical field
The utility model belongs to ferrous metallurgical industry rolling bar technical field, is specifically related to a kind of process system of high production capacity high-quality rolling bar.
Background technology
Bar, as one of the staple product of steel industry, is widely used in building, machinery and Steel Wire Products Industry.In addition, excellent special steel bar product is also widely used in the industrial circles such as metallurgy, machinery, automobile, mine, bridge and railway construction.Sustained production increases in recent years, and 2014 annual productions are 7950.2 ten thousand tons, reach 9.78% of Chinese crude steel total amount.
Bar main rolling line rolling unit mainly comprises: roughing mills, intermediate mill and mm finishing mill unit.Current bar roughing mills, intermediate mill and mm finishing mill unit frame number are respectively 6 frame+6 frame+6 framves.For obtaining good product surface quality, rolling line adopts no twist rolling (mm finishing mill unit of splitting rolling is for reversing rolling) completely, and enters next rolling mill porch configuration rolling guide at elliptic jet rolled piece.Along with client is to the raising of steel products performance requirement, in order to obtain more excellent mechanical property, need to adopt Controlled Rolling And Controlled Cooling to produce Bar Wire Product product, therefore generally after mm finishing mill unit, water-cooled section and reducing-sizing mill is configured, control subtracts sizing deformation temperature and deflection, but owing to being subject to the impact of line configuration, rolling line output is restricted.
Screw-thread steel bar production generally adopts splitting rolling, and pass schedule is made up of breakdown pass, elongation pass, slitting pass, finish rolling last groove.Rolled piece is after splitting rolling, and enter the rolling of screw-thread steel last groove, due to cutting band, place easily forms burr, and process not easily, can be formed folding; After its cutting, workpiece measurement precision is restricted, therefore can only rolled threaded steel after at present cutting, and it cannot realize negative deviation rolling.
Utility model content
The deficiency of prior art existence in view of the above, and for Problems existing in current Bars Workshop technology arrangement and production, the purpose of this utility model is the process system providing a kind of high production capacity high-quality rolling bar, production line output and product quality can be significantly improved, to realize without negative deviation rolling; Meanwhile, be easy to realize suitability for industrialized production, reduce power consumption, thus energy-saving and cost-reducing, there is obvious economic benefit.
The utility model is achieved through the following technical solutions:
The process system of a kind of high production capacity high-quality rolling bar that the utility model provides, flying shear after comprising the roughing mills be successively set on rolling centerline, roughing, intermediate mill, in roll rear flying shear, slitting mill group and mm finishing mill unit, be provided with the flame-cutting plant for removing rolled piece burr after cutting between described slitting mill group and mm finishing mill unit, the rear end of described flame-cutting plant is provided with temperature controlled water tank.
Further, cooling water tank is provided with in described slitting mill group.
Further, described mm finishing mill unit front end is provided with flying shear before finish rolling, and rear end is provided with finish rolling rear water box.
Further, flying shear, reducing-sizing mill and subtract sizing rear water box after described mm finishing mill unit rear end is provided with finish rolling rear water box, finish rolling successively.
The utility model has the advantage of:
1, the process system of a kind of high production capacity high-quality rolling bar of the utility model, by arranging flame-cutting plant after slitting mill group, do to remove process to the burr on rolled piece after cutting for timely, significantly decrease the defect of rolled piece, thus improve the rolled piece lumber recovery of follow-up rolling process, also reduce the frequent generation of Rolling failure simultaneously.
2, the process system of a kind of high production capacity high-quality rolling bar of the utility model, by having set up water tank after flame-cutting plant, the temperature control controlled rolling in the operation of rolling can be realized, and then achieve the large pressure rolling mill practice of low temperature, can effectively improve rolled piece performance, and reduce alloy and microalloy addition, go back economize energy simultaneously, increase productivity effect.
3, the process system of a kind of high production capacity high-quality rolling bar of the utility model, by adopting the combination of splitting rolling and flame-cutting plant, and coordinate temperature controlled water tank and cooling water tank to carry out temperature control to rolled piece, with achieve screw-thread steel without negative deviation rolling, improve the integral production efficiency of process system, be applicable to produce all products in bar Φ 6.0mm ~ Φ 32.0mm specification limit, be specially adapted to the rolling of light pole material.
4, the process system of a kind of high production capacity high-quality rolling bar of the utility model, by arranging cooling water tank between slitting mill group, reducing cutting temperature, preventing rolled piece temperature too high, the segmentation knife steel bonding phenomenon caused.
Accompanying drawing explanation
In order to make the purpose of this utility model, technical scheme and advantage clearly, below in conjunction with accompanying drawing, the utility model is described in further detail, wherein:
Fig. 1 is the utility model process system schematic diagram;
Fig. 2 is that the utility model has the process system schematic diagram subtracting sizing;
In figure: 1-roughing mills; Flying shear after 2-roughing; 3-intermediate mill; Rear flying shear is rolled in 4-; 5-slitting mill group; 6-cooling water tank; 7-flame-cutting plant; 8-temperature controlled water tank; Flying shear before 9-finish rolling; 10-mm finishing mill unit; 11-finishing mill rear water box; Flying shear after 12-finish rolling; 13-reducing-sizing mill; 14-subtracts sizing rear water box.
Detailed description of the invention
Below with reference to accompanying drawing, preferred embodiment of the present utility model is described in detail; Should be appreciated that preferred embodiment only in order to the utility model is described, instead of in order to limit protection domain of the present utility model.
Embodiment one:
As shown in Figure 1, the process system of a kind of high production capacity high-quality rolling bar of the present embodiment, flying shear 2 after comprising the roughing mills 1 be successively set on rolling centerline, roughing, intermediate mill 3, in roll rear flying shear 4, slitting mill group 5 and mm finishing mill unit 10, be provided with the flame-cutting plant 7 for removing rolled piece burr after cutting between described slitting mill group and mm finishing mill unit, the rear end of described flame-cutting plant is provided with temperature controlled water tank 8; The utility model by arranging flame-cutting plant after slitting mill group, do to remove process to the burr on rolled piece after cutting for timely, significantly decrease the defect of rolled piece, thus improve the rolled piece lumber recovery of follow-up rolling process, reduce the frequent generation of Rolling failure; Meanwhile, by having set up water tank after flame-cutting plant, the temperature control controlled rolling in the operation of rolling can be realized, and then achieve the large pressure rolling mill practice of low temperature, can effectively improve rolled piece performance, and reduce alloy and microalloy addition, increase productivity effect.
As further improvement of this embodiment, in described slitting mill group, be provided with cooling water tank 6; Reduce cutting temperature by cooling water tank, prevent rolled piece temperature too high, the segmentation knife steel bonding phenomenon caused.
In the present embodiment, described mm finishing mill unit front end is provided with flying shear 9 before finish rolling, and rear end is provided with finish rolling rear water box 11.
Can realize high production capacity high-quality rolling bar by following operation principle, concrete processing step is:
S1, on rolling centerline arrange 20 milling trains (6+6+4+2), namely the mm finishing mill unit of the roughing mills of six frames, the intermediate mill of six frames, the slitting mill group of four frames and two frames, is that 150mm × 150mm ~ 180mm × 180mm steel billet is heated to 950 ~ 1300 DEG C by walking beam furnace by sectional dimension;
S2, the steel billet after heating to be sent into by the roughing mills of horizontally and vertically alternative by roller-way, and control steel billet carry out 6 passes in roughing; In its operation of rolling, be equipped with guide and guard before and after each rolling mill, be rolled so that rolled piece can enter in roughing mill smoothly; Also shearing of the roughing mill is set after roughing mills, cutting head cutting tail is carried out for the rolled piece after complete to roughing mills rolling, cut off the irregular part of head and tail shape, to ensure that rolled piece can enter down in one rolling process smoothly, guarantee the stability of the whole operation of rolling; Its every time deformation temperature controlling rolled piece in this operation of rolling is 900 ~ 1200 DEG C, and every time lengthening coefficient is 1.15 ~ 1.45, and every time spread coefficient is 0.3 ~ 0.45, and the speed of service is 0.07 ~ 2.0m/s;
S3, to be sent into through roughing mills rolled piece out by the intermediate mill of horizontally and vertically alternative by roller-way, and control rolled piece in roll in carry out 6 passes, in its operation of rolling, be equipped with guide and guard before and after each rolling mill, be rolled so that rolled piece can enter in middle milling train smoothly; Flying shear is rolled in also arranging after intermediate mill, cutting head cutting tail is carried out for the rolled piece after complete to intermediate mill rolling, cut off the irregular part of head and tail shape, to ensure that rolled piece can enter down in one rolling process smoothly, guarantee the stability of the whole operation of rolling; Its every time deformation temperature is 800 ~ 1100 DEG C, and every time lengthening coefficient is 1.15 ~ 1.40, and every time spread coefficient is 0.3 ~ 0.45, and the speed of service is 0.1 ~ 5.0m/s;
S4, will send in the slitting mill group of pass by roller-way through intermediate mill rolled piece out, control rolled piece in cutting is rolled, carry out the pre-cutting of 2 passage and 2 passage splitting rollings (being at least 2 cuttings), and front and back are all furnished with special Cutting guide between the frame of slitting mill group, enter in every frame slitting mill smoothly with what ensure rolled piece, in this operation of rolling, rolled piece is that 0.5 ~ 16.0m/s enters into lower one rolling process with the speed of service, and controls the temperature of rolled piece by slitting mill group inner cooling water case;
S5, the veining defect removed by flame-cutting plant on rolled piece, effectively reduce the rolling defect in the follow-up operation of rolling;
S6, controlled the temperature of rolled piece by temperature controlled water tank after flame-cutting plant; Ensure rolled piece top layer and core temperature deviation≤50 DEG C by temperature controlled water tank, to obtain the rolled piece of desirable microscopic structure and more excellent product mechanical performance, realize the large pressure rolling of mm finishing mill unit low temperature in subsequent technique, and obtain final size product;
S7, before entering mm finishing mill unit, by flying shear before finish rolling, cutting head cutting tail process is carried out to the irregular part of head and tail shape, so that rolled piece can enter in mm finishing mill unit smoothly carry out 2 passes, it is equipped with guide and guard before and after each frame finishing mill, is rolled so that rolled piece can enter in milling train smoothly; In this operation of rolling, control every time deformation temperature is 750 ~ 1000 DEG C, every time lengthening coefficient is 1.05 ~ 1.35, every time spread coefficient is 0.10 ~ 0.50, its rolled piece is that 1.5 ~ 20.0m/s enters finish rolling rear water box with the speed of service, and described finish rolling rear water box chilling temperature is 50 ~ 100 DEG C; Then finished product rolled piece cuts into by Double Dimension Flying Shears the multiple lengths adapting to cold bed length and enters cold bed cooling, and finally, rolled piece, after cold bed cooling, is collected.
The utility model is by adopting the combination of splitting rolling and flame-cutting plant, and coordinate temperature controlled water tank and cooling water tank to carry out temperature control controlled rolling, with achieve screw-thread steel without negative deviation rolling, improve the integral production efficiency of process system, be applicable to produce all products in bar Φ 6.0mm ~ Φ 32.0mm specification limit, be specially adapted to the rolling of light plectane material; Meanwhile, also realize the large pressure rolling of low temperature, improve bar comprehensive mechanical property by refined crystalline strengthening, phase transformation strengthening mode, reduce bar cost of alloy, improve productivity effect, ensure product structural homogenity and stable mechanical property; Such as HRB400E, can make Fe content be down to about 1% by 1.25%.
Embodiment two:
As shown in Figure 2, the process system of a kind of high production capacity high-quality rolling bar of the present embodiment, flying shear 2 after comprising the roughing mills 1 be successively set on rolling centerline, roughing, intermediate mill 3, in roll rear flying shear 4, slitting mill group 5 and mm finishing mill unit 10, be provided with the flame-cutting plant 7 for removing rolled piece burr after cutting between described slitting mill group and mm finishing mill unit, the rear end of described flame-cutting plant is provided with temperature controlled water tank 8; The utility model by arranging flame-cutting plant after slitting mill group, do to remove process to the burr on rolled piece after cutting for timely, significantly decrease the defect of rolled piece, thus improve the rolled piece lumber recovery of follow-up rolling process, reduce the frequent generation of Rolling failure; Meanwhile, by having set up water tank after flame-cutting plant, the temperature control controlled rolling in the operation of rolling can be realized, and then achieve the large pressure rolling mill practice of low temperature, can effectively improve rolled piece performance, and reduce alloy and microalloy addition, increase productivity effect.
As further improvement of this embodiment, in described slitting mill group, be provided with cooling water tank 6; Reduce cutting temperature, prevent rolled piece temperature too high, the segmentation knife steel bonding phenomenon caused.
In the present embodiment, flying shear 12, reducing-sizing mill 13 and subtract sizing rear water box 14 after described mm finishing mill unit rear end is provided with finish rolling rear water box 11, finish rolling successively.
Can realize high production capacity high-quality rolling bar by following operation principle, concrete processing step is:
S1, on rolling centerline arrange 20 milling trains (6+6+4+2+3), namely the reducing-sizing mill of the intermediate mill of the roughing mills of six frames, six frames, the slitting mill group of four frames, the mm finishing mill unit of two frames and three frames, is that 150mm × 150mm ~ 180mm × 180mm steel billet is heated to 950 ~ 1300 DEG C by walking beam furnace by sectional dimension;
S2, the steel billet after heating to be sent into by the roughing mills of horizontally and vertically alternative by roller-way, and control steel billet carry out 6 passes in roughing; In its operation of rolling, be equipped with guide and guard before and after each rolling mill, be rolled so that rolled piece can enter in roughing mill smoothly; Also shearing of the roughing mill is set after roughing mills, cutting head cutting tail is carried out for the rolled piece after complete to roughing mills rolling, cut off the irregular part of head and tail shape, to ensure that rolled piece can enter down in one rolling process smoothly, guarantee the stability of the whole operation of rolling; Its every time deformation temperature controlling rolled piece in this operation of rolling is 900 ~ 1200 DEG C, and every time lengthening coefficient is 1.15 ~ 1.45, and every time spread coefficient is 0.3 ~ 0.45, and the speed of service is 0.07 ~ 2.0m/s;
S3, to be sent into through roughing mills rolled piece out by the intermediate mill of horizontally and vertically alternative by roller-way, and control rolled piece in roll in carry out 6 passes, in its operation of rolling, be equipped with guide and guard before and after each rolling mill, be rolled so that rolled piece can enter in middle milling train smoothly; Flying shear is rolled in also arranging after intermediate mill, cutting head cutting tail is carried out for the rolled piece after complete to intermediate mill rolling, cut off the irregular part of head and tail shape, to ensure that rolled piece can enter down in one rolling process smoothly, guarantee the stability of the whole operation of rolling; Its every time deformation temperature is 800 ~ 1100 DEG C, and every time lengthening coefficient is 1.15 ~ 1.40, and every time spread coefficient is 0.3 ~ 0.45, and the speed of service is 0.1 ~ 5.0m/s;
S4, will send in the slitting mill group of pass by roller-way through intermediate mill rolled piece out, control rolled piece in cutting is rolled, carry out the pre-cutting of 2 passage and 2 passage splitting rollings (being at least 2 cuttings), and front and back are all furnished with special Cutting guide between the frame of slitting mill group, enter in every frame slitting mill smoothly with what ensure rolled piece, in this operation of rolling, rolled piece is that 0.5 ~ 16.0m/s enters into lower one rolling process with the speed of service, and controls the temperature of rolled piece by slitting mill group inner cooling water case;
S5, the veining defect removed by flame-cutting plant on rolled piece, effectively reduce the rolling defect in the follow-up operation of rolling;
S6, controlled the temperature of rolled piece by temperature controlled water tank after flame-cutting plant; Ensure rolled piece top layer and core temperature deviation≤50 DEG C by temperature controlled water tank, to obtain the rolled piece of desirable microscopic structure and more excellent product mechanical performance, realize the large pressure rolling of mm finishing mill unit low temperature in subsequent technique, and obtain final size product;
S7, to be entered in mm finishing mill unit by rolled piece and carry out 2 passes, it is equipped with guide and guard before and after each frame finishing mill, is rolled so that rolled piece can enter in milling train smoothly; In this operation of rolling, control every time deformation temperature is 750 DEG C ~ 1000 DEG C, every time lengthening coefficient is 1.05 ~ 1.35, every time spread coefficient is 0.10 ~ 0.50, then rolled piece is that 1.5 ~ 20.0m/s enters finish rolling rear water box with the speed of service, and described finish rolling rear water box chilling temperature is 50 ~ 100 DEG C;
S8, before entering reducing-sizing mill, by flying shear after finish rolling, cutting head cutting tail process is carried out to the irregular part of head and tail shape, rolled piece is rolled so that can enter in reducing-sizing mill smoothly, it is equipped with guide and guard before and after each frame finishing mill, rolled piece is rolled so that can enter in milling train smoothly, in this operation of rolling, controlling rolled piece subtracting in sizing carries out 3 passes, its every time deformation temperature is 700 ~ 950 DEG C, every time lengthening coefficient is 1.00 ~ 1.35, every time spread coefficient is 0.10 ~ 0.45, its rolled piece is that 5 ~ 25.0m/s enters and subtracts sizing rear water box with the speed of service, the described sizing rear water box chilling temperature that subtracts is 50 ~ 100 DEG C, then finished product rolled piece cuts into by Double Dimension Flying Shears the multiple lengths adapting to cold bed length and enters cold bed cooling, rolled piece is after cold bed cooling, collect.
Be only preferred embodiment of the present utility model described in upper, be not limited to the utility model, obviously, those skilled in the art can carry out various change and modification to the utility model and not depart from spirit and scope of the present utility model.Like this, if these amendments of the present utility model and modification belong within the scope of the utility model claim and equivalent technologies thereof, then the utility model is also intended to comprise these change and modification.
Claims (4)
1. the process system of one kind high production capacity high-quality rolling bar, it is characterized in that: flying shear after comprising the roughing mills be successively set on rolling centerline, roughing, intermediate mill, in roll rear flying shear, slitting mill group and mm finishing mill unit, be provided with the flame-cutting plant for removing rolled piece burr after cutting between described slitting mill group and mm finishing mill unit, the rear end of described flame-cutting plant is provided with temperature controlled water tank.
2. the process system of high production capacity high-quality rolling bar according to claim 1, is characterized in that: be provided with cooling water tank in described slitting mill group.
3. the process system of high production capacity high-quality rolling bar according to claim 1 and 2, is characterized in that: described mm finishing mill unit front end is provided with flying shear before finish rolling, and rear end is provided with finish rolling rear water box.
4. the process system of high production capacity high-quality rolling bar according to claim 1 and 2, is characterized in that: flying shear, reducing-sizing mill and subtract sizing rear water box after described mm finishing mill unit rear end is provided with finish rolling rear water box, finish rolling successively.
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| CN201520418891.2U CN204685652U (en) | 2015-06-17 | 2015-06-17 | A kind of process system of high production capacity high-quality rolling bar |
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| CN201520418891.2U CN204685652U (en) | 2015-06-17 | 2015-06-17 | A kind of process system of high production capacity high-quality rolling bar |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874603A (en) * | 2015-06-17 | 2015-09-02 | 中冶赛迪工程技术股份有限公司 | High-yield high-quality bar rolling process system and method |
| CN112846671A (en) * | 2021-01-26 | 2021-05-28 | 江苏省镔鑫钢铁集团有限公司 | Method and apparatus for producing metal bar |
| CN114472510A (en) * | 2022-01-19 | 2022-05-13 | 山西建龙实业有限公司 | Multi-line cutting rolling and cooling control process production line |
-
2015
- 2015-06-17 CN CN201520418891.2U patent/CN204685652U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874603A (en) * | 2015-06-17 | 2015-09-02 | 中冶赛迪工程技术股份有限公司 | High-yield high-quality bar rolling process system and method |
| CN112846671A (en) * | 2021-01-26 | 2021-05-28 | 江苏省镔鑫钢铁集团有限公司 | Method and apparatus for producing metal bar |
| CN114472510A (en) * | 2022-01-19 | 2022-05-13 | 山西建龙实业有限公司 | Multi-line cutting rolling and cooling control process production line |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151007 Termination date: 20170617 |