CN204685055U - A kind of cone roll-type biomass flat-die forming machine - Google Patents
A kind of cone roll-type biomass flat-die forming machine Download PDFInfo
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- CN204685055U CN204685055U CN201520284155.2U CN201520284155U CN204685055U CN 204685055 U CN204685055 U CN 204685055U CN 201520284155 U CN201520284155 U CN 201520284155U CN 204685055 U CN204685055 U CN 204685055U
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- pressure roller
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- rotating disk
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Abstract
A kind of cone roll-type biomass flat-die forming machine, comprises the frame being provided with platform; Be supported on the main shaft in frame; The cone roller support be fixed in main shaft upper end, being made up of connection rotating disk and fixing rotating disk; Be supported on the taper pressure roller in pressure roller shaft, pressure roller shaft is inclined and mounted on the side of fixing rotating disk; Be packed in platform exterior, be provided with the annular flat-die of forming hole; Be located at the feed hopper being provided with charging aperture above annular flat-die; Be located at the annular aggregate bin below annular flat-die; Motor and transmission mechanism; The side of described pressure roller shaft and fixing rotating disk, for being threaded, pressure roller shaft is provided with locking nut; Taper pressure roller is several right, is severally circumferentially uniformly distributed centered by the axis of fixing rotating disk taper pressure roller, several to taper pressure roller setting gradually by spacing from the inside to the outside in the radial direction along fixing rotating disk; Forming hole is a few, a few forming holes and several to taper pressure roller one_to_one corresponding.This forming machine ensure that finished product Forming Quality, increased substantially the production efficiency of finished product.
Description
Technical field
The utility model relates to biomass moulding technical field, particularly one cone roll-type biomass flat-die forming machine.
Background technology
Biomass compact forming technology utilizes mechanical force compressed biomass or extruding to be become the solid molding fuel that volume density is comparatively large, the thermal efficiency is higher, be convenient to transport and store.Because the biomass molding fuel volume density after process increases, combustion heat value improves, shape and size are unified, easy to use, is easy to burning, thus easily receive by user, be the outstanding alternative fuel of coal and fuel wood.
At present, biomass solid shaping equipment mainly contains spiral squeezing type forming machine, piston impact briquetting machine and roller forming machine three kinds, and wherein roller forming machine is different according to the shape of pressing mold, can be divided into ring mode and flat-die type powdered.Flat die forming machine has that structure is simple, quality is light, volume is little, mobility is good, is easy to operation, can carries out at normal temperatures, and the advantages such as rotating speed is little, and energy consumption is low, cost is low, plastic raw material is extensive, therefore have good application prospect.Flat die forming machine, according to the difference of pressure roller parts, can be divided into again straight roll-type and cone roll-type.Straight roll-type flat die forming machine in the course of the work, pressure roller the inner, outer end and flat die disks relative linear velocity are unequal and produce extra frictional force, add the inhomogeneities of flat-die and pressure roller wearing and tearing, have impact on the uniformity of processed finished products quality, during operation, also can send larger noise.And bore roll-type flat die forming machine in the course of the work, decrease because of the friction that differential motion causes between mould roller, reduce the wear intensity of mould roller.
Although cone roll-type flat die forming machine has above-mentioned advantage compared to straight roll-type flat die forming machine, in use still there is the deficiency of following several respects in existing cone roll-type flat die forming machine:
1, the gap adjustment inconvenience between pressure roller and flat-die, like this along with the uniform wear of pressure roller, the gap between pressure roller and flat-die increases gradually, causes occurring that material compresses unreal problem, thus reduces the quality of finished product, also causes production efficiency to reduce.
2, existing cone roll-type flat die forming machine arranges a pair pressure roller usually, this is made up of two pressure rollers be arranged symmetrically with in 180 ° of angles pressure roller, a pair pressure roller rotates along the axis of main shaft under the drive of main shaft, is pushed gradually by material and is expressed in forming hole, make solid molding fuel.The structure of this pair pressure roller limits the production efficiency of finished product, and its production efficiency needs to be improved further.
3, existing flat-die is integral type structure, forming hole directly machine-shaping on flat-die, like this, after the forming hole wearing and tearing of local, must change, thus reduce the service life of flat-die, cause the use cost of equipment higher to whole flat-die.
Summary of the invention
The utility model provides a kind of finished product production efficiency that improves for solving in known technology the technical problem that exists, conveniently can adjust the gap between pressure roller and flat-die, thus ensure the cone roll-type biomass flat-die forming machine of the Forming Quality of finished product.
The technical scheme that the utility model is taked for the technical problem existed in solution known technology is:
A kind of cone roll-type biomass flat-die forming machine, comprising: upper end is provided with the frame of platform; Main shaft, main shaft is by bearing upright support in frame, and the upper end of main shaft passes from the center of platform; The cone roller support be made up of the connection rotating disk coaxially arranged and fixing rotating disk, cone roller Bracket setting is above platform, and its suit is fixed on the upper end of main shaft; Taper pressure roller, taper pressure roller is by bearings in pressure roller shaft, and pressure roller shaft is inclined and mounted on the side of fixing rotating disk; Be arranged on the annular flat-die of the below of taper pressure roller, annular flat-die is fixedly mounted on the outside of platform, and annular flat-die is provided with forming hole; Feed hopper, feed hopper is arranged on the top of annular flat-die, and feed hopper is provided with charging aperture; Annular aggregate bin, annular aggregate bin is arranged on the below of annular flat-die, and annular aggregate bin is provided with annular material collecting tank; The transmission mechanism of motor and connection motor and main shaft, it is characterized in that: the side of pressure roller shaft and fixing rotating disk to be formed with the fit structure of screwed hole by threaded rod and is threaded, pressure roller shaft is provided with locking nut, and locking nut is pressed on the lateral surface of fixing rotating disk; Described taper pressure roller is several right, often pair of taper pressure roller is made up of the two taper pressure rollers be arranged symmetrically with in 180 ° of angles, on edge, fixing rotating disk circumferentially, several taper pressure roller to be circumferentially uniformly distributed centered by the axis of fixing rotating disk, along fixing rotating disk in the radial direction, several taper pressure roller to be set gradually by spacing from the inside to the outside; Forming hole on annular flat-die is a few, a few forming holes and several to taper pressure roller one_to_one corresponding.
The technical scheme that the utility model can also be taked is:
Described annular flat-die is many Split assembleds structure, and it is made up of flat-die main body and several borehole jack; Flat-die main body is provided with a few installing holes that concentric is from the inside to the outside arranged, be shaped with forming hole at the center of borehole jack, the detachable plug-in mounting one by one of several borehole jack is fixed in the installing hole of flat-die main body.
Described feed hopper is made up of sleeve and cover plate, and described sleeve is fixedly connected with the lateral surface of flat-die, and described cover plate is made up of the upper flat plate part and the plate portion that has a down dip be located at outside upper flat plate part being positioned at middle part; Described cover plate is placed in barrel bore, and the edge of the plate portion that has a down dip of cover plate is fixedly connected with the inwall of sleeve, and the space that barrel bore is positioned at the top of cover plate forms storage cavity; Described charging aperture is arranged on having a down dip on plate portion of cover plate.
The advantage that the utility model has and good effect are:
1, the side of pressure roller shaft and fixing rotating disk adopts screw connection structure, and locking nut is set, like this, after there are wearing and tearing in the course of the work in taper pressure roller, by the built-in length of locking nut adjustment pressure roller shaft on fixing rotating disk side, thus the gap adjusted between pressure roller and flat-die, and then it is unreal to avoid material compression, ensure that the Forming Quality of finished product.
2, several fit structure to pressure roller and a few forming holes is adopted, compared to existing structure, in same equal time, can the finished product of production several times, therefore increase substantially the production efficiency of finished product.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the top view of annular flat-die in Fig. 1;
Fig. 4 is the partial enlarged drawing at B place in Fig. 1.
In figure: 1, frame; 110, platform; 2, main shaft; 210, shoulder; 3, roller support is bored; 310, rotating disk is connected; 320, fixing rotating disk; 4, taper pressure roller; 5, annular flat-die; 510, flat-die main body; 520, borehole jack; 521, forming hole; 6, feed hopper; 610, sleeve; 620, cover plate; 621, upper flat plate part; 622, have a down dip plate portion; 630, storage cavity; 640, charging aperture; 7, annular aggregate bin; 710, annular material collecting tank; 8, motor; 9, transmission mechanism; 10, locking nut.
Detailed description of the invention
For summary of the invention of the present utility model, Characteristic can be understood further, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
Refer to Fig. 1-4, a kind of cone roll-type biomass flat-die forming machine, is made up of following a few part:
Comprise frame 1, the upper end of frame is provided with platform 110, and the main part of frame can adopt tubular supporting structure.
Comprise main shaft 2, main shaft is by bearing upright support in frame, and the upper end of main shaft passes from the center of platform.Concrete, install bearing at the bottom centre position of frame and the center of platform respectively, main shaft support is on the bearing at two ends.
Comprise cone roller support 3, cone roller support is made up of the connection rotating disk 310 coaxially arranged and fixing rotating disk 320, and cone roller Bracket setting is above platform, and its suit is fixed on the upper end of main shaft.Concrete, can arrange shoulder 210 in the upper end of main shaft, fixing rotating disk is pressed on shoulder, connects rotating disk and is pressed on fixing rotating disk, connects rotating disk and is fixedly connected with main shaft is detachable, fixes rotating disk and is connected that rotating disk is detachable to be fixedly connected with.
Comprise taper pressure roller 4, taper pressure roller is by bearings in pressure roller shaft, and pressure roller shaft is inclined and mounted on the side of fixing rotating disk.
Comprise annular flat-die 5, annular flat-die is arranged on the below of taper pressure roller, and annular flat-die is fixedly supported on the outside of platform, and annular flat-die is provided with forming hole.
Comprise feed hopper 6, feed hopper is fixedly mounted on the top of annular flat-die, and feed hopper is provided with charging aperture.
Comprise annular aggregate bin 7, annular aggregate bin is arranged on the below of annular flat-die, and annular aggregate bin is provided with annular material collecting tank 710.
Comprise the transmission mechanism 9 of motor 8 and connection motor and main shaft.Concrete, when motor level is installed, this transmission mechanism can adopt bevel gear fit structure.
The side of above-mentioned pressure roller shaft and fixing rotating disk to be formed with the fit structure of screwed hole by threaded rod and is threaded.Concrete, pressure roller shaft is made up of with the threaded rod section being positioned at bottom the polished rod section being positioned at upper end, above-mentioned taper pressure roller is by bearings in polished rod section, and the threaded rod section of pressure roller shaft bottom is formed with the screwed hole be located on fixing rotating disk side and is threaded.Pressure roller shaft is provided with locking nut 10, and locking nut is pressed on the lateral surface of fixing rotating disk.Above-mentioned taper pressure roller is several right, and often pair of taper pressure roller is made up of the two taper pressure rollers be arranged symmetrically with in 180 ° of angles.Along fixing rotating disk circumferentially, several taper pressure roller to be circumferentially uniformly distributed centered by the axis of fixing rotating disk; Along fixing rotating disk in the radial direction, several taper pressure roller to be set gradually by spacing from the inside to the outside.Forming hole on above-mentioned annular flat-die is a few, a few forming holes and several to taper pressure roller one_to_one corresponding.Concrete, on edge, fixing rotating disk in the radial direction, the forming hole being positioned at outmost turns and a pair taper being arranged on ragged edge press bore corresponding, the forming hole being arranged on most inner lane is corresponding with a pair taper pressure roller being arranged on the inside, when the number of turns of forming hole is no less than three circles, at the forming hole of outmost turns and the circle between the forming hole of most inner lane or the multi-turn forming hole one or more pairs of taper pressure roller one_to_one corresponding respectively and between a pair taper pressure roller of above-mentioned ragged edge and a pair taper pressure roller of the inside.Like this, after flat die forming machine starts, in the process that taper pressure roller rotates along main shaft, often pair of taper pressure roller is pushed through in the forming hole of correspondence ring by dropping into the material of correspondence position on flat-die, makes material be squeezed into solid molding fuel.
The logarithm of above-mentioned taper pressure roller and the number of turns of forming hole can be arranged according to needs of production, such as, under normal circumstances, the fit structure of two pairs of taper pressure rollers and two circle forming holes can be adopted, the a pair taper pressure roller being wherein positioned at outside is auger pressure roller, and a pair taper pressure roller being positioned at the inside is conelet pressure roller, and cone pressure roller is that right-angled intersection is arranged, the forming hole of corresponding flat-die outer ring during the work of auger pressure roller, conelet pressure roller corresponding flat-die inner ring forming hole.
In said structure, described annular flat-die preferably adopts many Split assembleds structure, namely annular flat-die is made up of flat-die main body 510 and several borehole jack 520, flat-die main body is provided with a few installing holes that concentric is from the inside to the outside arranged, be shaped with forming hole 521 at the center of borehole jack, the detachable plug-in mounting one by one of several borehole jack is fixed in the installing hole of flat-die main body.Annular flat-die adopts above-mentioned many Split type structures, according to the production cycle, regularly can change the bad borehole jack of wearing and tearing, like this, can extend the service life of flat-die, also can ensure product quality simultaneously.
In said structure, described feed hopper preferably adopts two Split assembled structures, and namely feed hopper is made up of sleeve 610 and cover plate 620.Described sleeve is fixedly connected with the lateral surface of flat-die, and described cover plate is made up of the upper flat plate part 621 and the plate portion 622 that has a down dip be located at outside upper flat plate part being positioned at middle part.Described cover plate is placed in barrel bore, and the edge of the plate portion that has a down dip of cover plate is fixedly connected with the inwall of sleeve, and the space that barrel bore is positioned at the top of cover plate forms storage cavity 630.Above-mentioned charging aperture 640 is arranged on having a down dip on plate portion of cover plate.Adopt above-mentioned feeding hopper structure, can store certain material in storage cavity, along with flat die forming machine runs, the material in storage cavity glides along the plate portion that has a down dip of cover plate, and dropped on flat-die by the charging aperture had a down dip on swash plate, thus ensure that the supply of material continous-stable.
Claims (3)
1. bore a roll-type biomass flat-die forming machine, comprising: upper end is provided with the frame of platform; Main shaft, main shaft is by bearing upright support in frame, and the upper end of main shaft passes from the center of platform; The cone roller support be made up of the connection rotating disk coaxially arranged and fixing rotating disk, cone roller Bracket setting is above platform, and its suit is fixed on the upper end of main shaft; Taper pressure roller, taper pressure roller is by bearings in pressure roller shaft, and pressure roller shaft is inclined and mounted on the side of fixing rotating disk; Be arranged on the annular flat-die of the below of taper pressure roller, annular flat-die is fixedly mounted on the outside of platform, and annular flat-die is provided with forming hole; Feed hopper, feed hopper is arranged on the top of annular flat-die, and feed hopper is provided with charging aperture; Annular aggregate bin, annular aggregate bin is arranged on the below of annular flat-die, and annular aggregate bin is provided with annular material collecting tank; The transmission mechanism of motor and connection motor and main shaft, it is characterized in that: the side of pressure roller shaft and fixing rotating disk to be formed with the fit structure of screwed hole by threaded rod and is threaded, pressure roller shaft is provided with locking nut, and locking nut is pressed on the lateral surface of fixing rotating disk; Described taper pressure roller is several right, often pair of taper pressure roller is made up of the two taper pressure rollers be arranged symmetrically with in 180 ° of angles, on edge, fixing rotating disk circumferentially, several taper pressure roller to be circumferentially uniformly distributed centered by the axis of fixing rotating disk, along fixing rotating disk in the radial direction, several taper pressure roller to be set gradually by spacing from the inside to the outside; Forming hole on annular flat-die is a few, a few forming holes and several to taper pressure roller one_to_one corresponding.
2. cone roll-type biomass flat-die forming machine according to claim 1, it is characterized in that: described annular flat-die is many Split assembleds structure, it is made up of flat-die main body and several borehole jack; Flat-die main body is provided with a few installing holes that concentric is from the inside to the outside arranged, be shaped with forming hole at the center of borehole jack, the detachable plug-in mounting one by one of several borehole jack is fixed in the installing hole of flat-die main body.
3. cone roll-type biomass flat-die forming machine according to claim 1, it is characterized in that: described feed hopper is made up of sleeve and cover plate, described sleeve is fixedly connected with the lateral surface of flat-die, and described cover plate is made up of the upper flat plate part and the plate portion that has a down dip be located at outside upper flat plate part being positioned at middle part; Described cover plate is placed in barrel bore, and the edge of the plate portion that has a down dip of cover plate is fixedly connected with the inwall of sleeve, and the space that barrel bore is positioned at the top of cover plate forms storage cavity; Described charging aperture is arranged on having a down dip on plate portion of cover plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284155.2U CN204685055U (en) | 2015-05-05 | 2015-05-05 | A kind of cone roll-type biomass flat-die forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520284155.2U CN204685055U (en) | 2015-05-05 | 2015-05-05 | A kind of cone roll-type biomass flat-die forming machine |
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| Publication Number | Publication Date |
|---|---|
| CN204685055U true CN204685055U (en) | 2015-10-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520284155.2U Expired - Fee Related CN204685055U (en) | 2015-05-05 | 2015-05-05 | A kind of cone roll-type biomass flat-die forming machine |
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| CN (1) | CN204685055U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182862A (en) * | 2016-08-25 | 2016-12-07 | 杭州盈鼎新能源技术有限公司 | A kind of Novel roller type flat die machine |
| CN107573953A (en) * | 2017-11-11 | 2018-01-12 | 安徽帝元现代农业投资发展有限公司 | A kind of biomass carbon doffer in the production for biomass |
-
2015
- 2015-05-05 CN CN201520284155.2U patent/CN204685055U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182862A (en) * | 2016-08-25 | 2016-12-07 | 杭州盈鼎新能源技术有限公司 | A kind of Novel roller type flat die machine |
| CN106182862B (en) * | 2016-08-25 | 2018-01-30 | 浙江蓝天联发新能源科技有限公司 | A kind of novel roller type flat die machine |
| CN107573953A (en) * | 2017-11-11 | 2018-01-12 | 安徽帝元现代农业投资发展有限公司 | A kind of biomass carbon doffer in the production for biomass |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151007 Termination date: 20160505 |
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| CF01 | Termination of patent right due to non-payment of annual fee |