CN204673173U - A kind of seat welding machine and seal weld device thereof - Google Patents
A kind of seat welding machine and seal weld device thereof Download PDFInfo
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- CN204673173U CN204673173U CN201520283437.0U CN201520283437U CN204673173U CN 204673173 U CN204673173 U CN 204673173U CN 201520283437 U CN201520283437 U CN 201520283437U CN 204673173 U CN204673173 U CN 204673173U
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Abstract
The application provides the seal weld device of a kind of welding machine, is detected the welding situation of seat welding machine by sensor, exports triggering signal to control cabinet when detecting that solder skip appears in described seat welding machine; Described control cabinet receives and according to described triggering signal, generates and output control signals to alarm; Received by described alarm and report to the police according to described control signal, can realize the solder skip of operating personnel is reminded without the need to manual detection, solve the problem that in prior art, hand inspection cannot replace.
Description
Technical field
The utility model relates to a welding machine seal weld technical field, particularly relates to a kind of seat welding machine and seal weld device thereof.
Background technology
The seat welding machine of usual automatic transport nut in use, easily occur that nut conveying is less than on alignment pin, or to be transported to after on alignment pin the situation that nut before welding drops, if do not have special messenger's special examination nut whether to be welded on parent part, be easy to the solder skip causing nut.
Existing monitoring measure is all by hand inspection substantially, checks whether nut is welded on parent part, and both affected labour intensity and recruitment cost that production efficiency turn increases employee, therefore prior art lacks the substitute of hand inspection.
Utility model content
In view of this, the utility model provides a kind of seat welding machine and seal weld device thereof, to solve the problem that in prior art, hand inspection cannot replace.
To achieve these goals, the technical scheme that provides of the utility model embodiment is as follows:
A seal weld device for welding machine, comprising:
Detect that a welding machine exports the sensor of triggering signal when there is solder skip;
Receive and according to described triggering signal, generate and export the control cabinet of control signal; Described control cabinet is connected with described sensor;
Receive and carry out the alarm of reporting to the police according to described control signal; Described alarm is connected with described control cabinet.
Preferably, also comprise: described sensor is fixed on described seat welding machine, make the top electrode of described seat welding machine cross the mounting bracket triggering described sensor when sealing wire goes downwards to alarming line.
Preferably, described control cabinet comprises:
Receive and according to described triggering signal, generate and export the first relay of described control signal; Described first relay is connected with described sensor;
To receive and according to described triggering signal, generate and export the time-delay relay of the time signal of control described control signal perdurabgility; Described time-delay relay is connected with described first relay with described sensor;
Input voltage being converted to VD is the power module that described first relay and described time-delay relay are powered, and is connected respectively with described first relay with described time-delay relay.
Preferably, described control cabinet also comprises: count the welding of described seat welding machine, exports the second relay of described control signal afterwards completing the counting in once circulation; Described second relay is connected with described power module with described sensor, described first relay, described time-delay relay.
Preferably, described alarm comprises buzzer.
Preferably, described alarm also comprises: indicator lamp.
A kind of seat welding machine, is characterized in that, comprises the seal weld device of above-mentioned arbitrary described seat welding machine.
The application provides the seal weld device of a kind of welding machine, is detected the welding situation of seat welding machine by sensor, exports triggering signal to control cabinet when detecting that solder skip appears in described seat welding machine; Described control cabinet receives and according to described triggering signal, generates and output control signals to alarm; Received by described alarm and report to the police according to described control signal, can realize the solder skip of operating personnel is reminded without the need to manual detection, solve the problem that in prior art, hand inspection cannot replace.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiment of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to the accompanying drawing provided.
The structural representation of the seal weld device of a kind of the welding machine that Fig. 1 provides for the embodiment of the present application;
The structural representation of the seal weld device of another welding machine that Fig. 2 provides for another embodiment of the application;
The structural representation of the seal weld device of another welding machine that Fig. 3 provides for another embodiment of the application.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
The utility model provides the seal weld device of a kind of welding machine, to solve the problem that in prior art, hand inspection cannot replace.
Concrete, as shown in Figure 1, the seal weld device of described seat welding machine comprises:
Sensor 101;
The control cabinet 102 be connected with sensor 101;
The alarm 103 be connected with control cabinet 102.
Concrete operation principle is:
Sensor 101 detects the welding situation of seat welding machine, exporting triggering signal, being received and according to described triggering signal, generate and output control signals to alarm 103 by control cabinet 102 when detecting that solder skip appears in a welding machine; Received by alarm 103 and report to the police according to described control signal, the solder skip that can realize for operating personnel is reminded.
The seal weld device of the described seat welding machine that the present embodiment provides, can realize reminding for the solder skip of operating personnel without the need to manual detection by said process, solve the problem that in prior art, hand inspection cannot replace.
Preferably, the seal weld device of described seat welding machine also comprises: be fixed on described seat welding machine by described sensor, makes the top electrode of described seat welding machine cross the mounting bracket triggering described sensor when sealing wire goes downwards to alarming line.
The installation site of described sensor is extremely important, because the model of welded nut is different, the thickness of nut is not quite similar, and the position of therefore installing described sensor determines the accuracy of the seal weld device seal weld of described seat welding machine.If described sensor is installed too high, nut can be caused not weld welding action of just having broken; If described sensor is installed too low, then whether None-identified nut is missed.
Preferably, as shown in Figure 2, described control cabinet comprises:
The first relay 201 be connected with described sensor;
The time-delay relay 202 be connected with described sensor with the first relay 201;
The power module 203 be connected with time-delay relay 202 with the first relay 201 respectively.
It is that the first relay 201 and time-delay relay 202 are powered that input voltage is converted to VD by power module 203.First relay 201 receives and according to described triggering signal, generates and export described control signal.Time-delay relay 202 receives and according to described triggering signal, generates and exports the time signal controlling described control signal perdurabgility.
Preferably, as shown in Figure 3, described control cabinet also comprises: the second relay 203 be connected with power module 203 with described sensor, the first relay 201, time-delay relay 202.
The welding of the second relay 203 to described seat welding machine counts, and exports described control signal, control described alarm and report to the police after completing the counting in once circulation.
In concrete application process, the workflow of described seat welding machine is: put on location key seat by parent part; Nut is transported on alignment pin by nut transferring mechanism; Operating personnel step on floor push (each welding is foot-operated once), and the top electrode of described seat welding machine presses down and welding at sealing wire.In above process, if there is the conveying of nut clamping stagnation not out or transport out and drop before described top electrode presses down welding, just there will be solder skip situation.
Now, it is descending that the top electrode of described seat welding machine will cross sealing wire, trigger described sensor when going downwards to alarming line, and described sensor exports triggering signal, is received and according to described triggering signal, generate and export described control signal by the first relay 201; To be received by time-delay relay 202 again and according to described triggering signal, generate and export the time signal controlling described control signal perdurabgility; Then described alarm receives and reports to the police according to described control signal, carries out alarm to operating personnel.
In normal welding process, described top electrode is descending from start line, welds to during sealing wire.The welding of the second relay 203 to described seat welding machine counts, complete (the nut as N number of in continuous welding that once circulates, N is positive integer) in counting after export described control signal, described alarm receives described control signal and reports to the police, prompting employee welded.
In said process, the time of fire alarming of the count number N in a described circulation and described alarm (is also the perdurabgility of described control signal, as 10 seconds) all can according to as described in the controller of seat welding machine arrange, the current solder joint counting of automatic clear after 10 seconds, and automatically enter next circulation.If the quantity of welding is less than N, described alarm can not receive described control signal and report to the police, and prompting employee welding does not complete, and needs to continue welding.
Preferably, described alarm comprises buzzer.
Described buzzer can be pointed out operating personnel by sound.
Preferably, described alarm also comprises: indicator lamp.
When described alarm comprises described buzzer and described indicator lamp, can be pointed out operating personnel by sound and brightness simultaneously.
The utility model another embodiment still provides a kind of seat welding machine, comprise the seal weld device of the seat welding machine described in above-mentioned any embodiment.
Concrete structure and working principle is same as the previously described embodiments, repeats no more herein.
In the utility model, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.For device disclosed in embodiment, because it corresponds to the method disclosed in Example, so description is fairly simple, relevant part illustrates see method part.
Below be only preferred embodiment of the present utility model, those skilled in the art understood or realizes the utility model.To be apparent to one skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (7)
1. a seal weld device for seat welding machine, is characterized in that, comprising:
Detect that a welding machine exports the sensor of triggering signal when there is solder skip;
Receive and according to described triggering signal, generate and export the control cabinet of control signal; Described control cabinet is connected with described sensor;
Receive and carry out the alarm of reporting to the police according to described control signal; Described alarm is connected with described control cabinet.
2. the seal weld device of according to claim 1 welding machine, it is characterized in that, also comprise: described sensor is fixed on described seat welding machine, make the top electrode of described seat welding machine cross the mounting bracket triggering described sensor when sealing wire goes downwards to alarming line.
3. the seal weld device of according to claim 1 welding machine, is characterized in that, described control cabinet comprises:
Receive and according to described triggering signal, generate and export the first relay of described control signal; Described first relay is connected with described sensor;
To receive and according to described triggering signal, generate and export the time-delay relay of the time signal of control described control signal perdurabgility; Described time-delay relay is connected with described first relay with described sensor;
Input voltage being converted to VD is the power module that described first relay and described time-delay relay are powered, and is connected respectively with described first relay with described time-delay relay.
4. the seal weld device of according to claim 3 welding machine, is characterized in that, described control cabinet also comprises: count the welding of described seat welding machine, exports the second relay of described control signal afterwards completing the counting in once circulation; Described second relay is connected with described power module with described sensor, described first relay, described time-delay relay.
5. the seal weld device of according to claim 1 welding machine, is characterized in that, described alarm comprises buzzer.
6. the seal weld device of according to claim 5 welding machine, is characterized in that, described alarm also comprises: indicator lamp.
7. a seat welding machine, is characterized in that, comprises the seal weld device of the arbitrary described seat welding machine of claim 1 to 6.
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CN201520283437.0U CN204673173U (en) | 2015-05-05 | 2015-05-05 | A kind of seat welding machine and seal weld device thereof |
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CN201520283437.0U CN204673173U (en) | 2015-05-05 | 2015-05-05 | A kind of seat welding machine and seal weld device thereof |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110587170A (en) * | 2019-08-09 | 2019-12-20 | 台州绿嘉壹科技有限公司 | Welding mechanism with missing welding detection function |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110587170A (en) * | 2019-08-09 | 2019-12-20 | 台州绿嘉壹科技有限公司 | Welding mechanism with missing welding detection function |
CN110587170B (en) * | 2019-08-09 | 2024-05-03 | 浙江绿嘉壹智能悬架有限公司 | Welding mechanism with welding leakage detection function |
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