Remote Control Automatic cane combine
Technical field
The utility model relates to agricultural harvesting machinery, is specially a kind of Remote Control Automatic cane combine.
Background technology
China is a large agricultural country and non-agricultural power, and agricultural machinery rate is extremely low, and rural labor is heavy.Although carry out mechanization to cultivate in flat area, but because traditional agricultural machinery all needs manual control, labor cost is high, and part harvesting machine complex structure, control method is not easily controlled, such as, target cane combine is used in hilly country, just be difficult to ensure accurately to switch to target sugarcane tail slightly when target sugarcane root is not impaired, and very large owing to manipulating the accounting of error in reaping machine security incident, and the situation of numerous rural laborers' deficiency frequently occurs in various places.
Cane harvesting machine is be recognized machine the most complicated in farm machinery at present, due to the reason of sugarcane lodging, the segmenting type sugar cane reaping machine that what current harvesting sugarcane function came into operation is almost from external import, namely after sugarcane being cut into every section of 20-40cm during results, just collect and be transported to another loaded cane car, such sugarcane breakage rate is high, entrucking tonnage subnormal 70%, percentage of impurity is up to more than 15%, and need two cars to coordinate results, usefulness is low, sugarcane needs process on the same day not deposit, cause sugar refinery, sugarcane grower, driver is all by impact in various degree and loss, in the urgent need to the cane harvesting machine that whole rod-type is gathered in the crops, whole rod type sugarcane reaping machine that can be traditional, owing to there being the restriction of driver's cabin and height of car, sugarcane almost cannot pass through from machine front, harvested sugarcane is caused to be difficult to carry out continuously follow-up stripping leaf, docking, the work of tying up etc.
Along with the development of wireless network communication technology, Internet of Things sensing recognition technology, microcomputerized control technology, conventional sugarcane combined harvester is transformed, realize the intellectuality of the operation such as harvesting sugarcane, transport, unmanned, transfer that be in bad environments, heavy muscle power work to indoor security comfortable work, can solve owing to artificially manipulating the security incident and the present situations such as the thoroughly numerous rural labours' shortage of improvement, nothing person between twenty and fifty that cause by mistake.
Summary of the invention
The purpose of this utility model is to provide a kind of Remote Control Automatic cane combine, to solve the problems such as reaping machine production capacity existing for prior art is low, energy consumption is high, operation labour intensity is large, the rate of broken sugarcane is high.
To achieve these goals, the technical solution adopted in the utility model is:
Remote Control Automatic cane combine of the present utility model, it is made up of Remote Control Automatic control system and reaping machine operation part.
Described Remote Control Automatic control system comprises communication terminal and perception component on data processing and control system on Remote terminal, machine, machine; Described perception component comprises the measurement to direction, landform, sugarcane state and state of a control, vehicle-state.
Described reaping machine homework department divide comprise sugarcane beat in advance leaf device, the ceding of Taiwan, sugarcane clamping convey device, stripping leaf docking machine, sugar cane lifting conveyer, electronic controlled power running gear and sugarcane after-treatment device; Described sugarcane beats the front end that leaf device is arranged on reaping machine in advance; The ceding of Taiwan is placed in the front portion of reaping machine; Sugarcane clamping convey device, sugar cane lifting conveyer and stripping leaf docking machine is arranged on above electronic controlled power running gear; The sugarcane transfer passage that sugar cane lifting conveyer in sugarcane clamping convey device and the ceding of Taiwan is formed is positioned at above electronic controlled power running gear wheel shaft; On the front and rear part that sugarcane after-treatment device is arranged on reaping machine or trailer below.Reaping machine homework department is divided into one or more combinations to install.
Described Remote Control Automatic control system is the operation to data processing on machine and control system on reaping machine of Remote or controllers.
Data processing and control system on described machine, data when described reaping machine for gathering described perception component runs and video information process, and control according to the control instruction that the control rules control instruction preset or Remote terminal issue that the described ceding of Taiwan, sugarcane beat leaf device in advance, sugarcane clamping convey device, stripping leaf dock mechanical, electrical control power and running gear.
Described Remote terminal, for carrying out exchanges data by communication terminal on wireless network or on-site wireless communication and machine, Real-Time Monitoring also issues by data processing and control system on described machine the work that remote control command controls described reaping machine body.
The described ceding of Taiwan comprises: sugar cane supporter, sugarcane bottom cutter, automatically controlled adjusting device, sugar cane lifting conveyer; Described sugar cane supporter is arranged on the front portion of sugarcane bottom cutter; Sugar cane lifting conveyer is arranged on the rear portion of sugarcane bottom cutter.
The motion of the described ceding of Taiwan, position, the terrain clearance of the Distance geometry sugarcane bottom cutter between the ceding of Taiwan and the ceding of Taiwan, or the Wheel centre distance of running gear is controlled by described automatically controlled adjusting device by data processing on machine and control system.
Described automatically controlled adjusting device is the automatically controlled adjusting device of relative position between the automatically controlled adjusting device in sugarcane bottom cutter position and the ceding of Taiwan.
Described sugarcane beats leaf device in advance and comprises: have at least two groups mutually to intersect or parallel and can up and down reciprocatingly or the little long stiff sheet of circular motion or little long rod.
The described ceding of Taiwan, sugarcane clamping convey device, stripping leaf docking machine adopt function modoularization design, for the level of effort according to reaping machine body, increase and decrease combination is carried out to the described ceding of Taiwan, sugarcane clamping convey device, stripping leaf docking machine, leaf docking is gathered in, transports and shelled at least one ridge sugarcane simultaneously.
The power of the described ceding of Taiwan, sugarcane clamping convey device, stripping leaf docking machine is provided by described electronic controlled power and running gear.
Data processing and RACS on described machine, also for carrying out sampling and processing to perception component data and video information.
Described sugarcane after-treatment device, comprising: compartment, dumping device, optional weighing device and optional banding mechanism.
Described Remote terminal comprises: host computer, display, actuation means and communication network device.
Described display, for showing the station of described reaping machine body, video information and duty parameter.
Described actuation means comprises: touch-screen, control lever, keyboard and/or mouse, controls the walking route of described reaping machine body, the operational factor of setting reaping machine body for inputting remote control command by operating personnel according to the information of display.
Described host computer, data processing and RACS on the machine described remote control command being sent to reaping machine body by described communication network device, control the work of reaping machine body by data processing on machine and RACS according to the remote control command received.
The beneficial effects of the utility model are:
1, Remote Control Automatic cane combine of the present utility model, sugarcane hold up sugarcane before first in advance leaf is beaten to sugarcane, beat in advance after leaf that sugarcane enters cutting, clamping is carried, shell leaf and docking, finally the sugarcane trimmed is entered sugarcane post processing; It is hit beating leaf device downwards sugarcane top above sugarcane that described sugarcane beats leaf in advance, makes sugarcane top before cutting can not affect clamping conveying, shells the operation of leaf and docking.
2, Remote Control Automatic cane combine described in the utility model, after comprising cutting, the top of sugarcane is swung to the conveying mechanism of reaping machine, the described conveying mechanism of the top of sugarcane being swung to reaping machine be by cutting after sugarcane upwards deliver to conveying mechanism by manipulator after carry out shelling the structure of leaf, overcome existing sugarcane combining method sugarcane head and directly deliver to leaf-peeling mechanism and cause the shortcomings such as stripping leaf is unclean.
3, by data processing on described machine and RACS, the data obtained and video information are processed, and according to the control law be preset in reaping machine body, controlled by reaping machine body that the described ceding of Taiwan, sugarcane beat leaf device in advance, sugarcane clamping convey device, stripping leaf dock the work of mechanical, electrical control power walking mechanism, actuating unit and sugarcane after-treatment device voluntarily; Or, the data of acquisition and video information can also be uploaded to described Remote terminal by communication terminal on machine, implemented to supervise and issue control instruction to control data processing and RACS on described machine by Remote terminal, and then control the action of described reaping machine body.
4, reaping machine homework department is divided into one or more combination mounting means, like this, can be gathered in the crops many ridges sugarcane by multiple ceding of Taiwan simultaneously, walking number of times and the distance of reaping machine body can be reduced, thus substantially increase the production capacity of reaping machine, reduce energy consumption simultaneously, and during network failure between Remote terminal and reaping machine body, the action of described reaping machine body can also be controlled voluntarily according to the control law preset by reaping machine body, add reliability and the safety of reaping machine control system, and the relevant operation that data when gathering described this running body of reaping machine by perception component and video information are described harvesting mechanism provides foundation, in time, the action of each reaping machine body of accurate control, thus can the rate of broken sugarcane be reduced, reduce manual operation intensity, increase work efficiency and improve sugarcane production situation heavy at present, reduce the labor cost grown to even greater heights.
5, Remote Control Automatic cane combine described in the utility model, avoids the problems such as race sugar that segmenting type reaping machine brings, missing-ton, impurity are many, this reaping machine the rainy day also can under operation, ensure that sugar refinery normally produces sugar.
6, the utility model adopts unmanned remote controlled driving, do not need driver's cabin, the space that front driver's cabin is vacateed can directly allow sugarcane pass through from the top of reaping machine body, allow sugarcane can carry out follow-up stripping leaf biting behavior smoothly, also make the sugarcane after cutting naturally swing to reaping machine rear, decrease the resistance of advance, thus greatly save power, and greatly reduce weight and 30% energy consumption of reaping machine body, realize sugarcane entire-stalk-type results.
Accompanying drawing explanation
Fig. 1 is the structural representation of Remote Control Automatic cane combine of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the structural representation of the ceding of Taiwan of Remote Control Automatic cane combine of the present utility model;
Title in figure and sequence number are:
Leaf device 2, sugarcane clamping convey device 3, stripping leaf docking machine 4, electronic controlled power and running gear 5, the automatically controlled adjusting device 11 of relative position, sugar cane supporter 12 between communication terminal 7, sugarcane bottom cutter 8, sugar cane lifting conveyer 9, the automatically controlled adjusting device in sugarcane bottom cutter position 10, the ceding of Taiwan on data processing and RACS 6, machine on machine are beaten in the ceding of Taiwan 1, sugarcane in advance.
Embodiment
Introduce the present invention in order to more detailed, below in conjunction with embodiment and accompanying drawing, the present invention will be further described.
Sugarcane combining method of the present invention and remote control system, harvesting method comprises the step of holding up sugarcane, cutting, conveying, stripping leaf and docking of sugarcane, it is characterized in that: sugarcane hold up sugarcane before increase sugarcane and beat leaf step in advance, after beating leaf in advance, if sugarcane have lodging or bending time, need to hold up sugarcane, then sugarcane enters cutting, clamping conveying, stripping leaf and docking, finally the sugarcane trimmed is entered sugarcane post processing; It is hit beating leaf device up and down sugarcane top above sugarcane that described sugarcane beats leaf in advance.
After described step also comprises cutting, the top of sugarcane is swung to the conveying mechanism of reaping machine, the described conveying mechanism of the top of sugarcane being swung to reaping machine be by cutting after sugarcane upwards deliver to conveying mechanism by manipulator after carry out shelling the structure of leaf.
The method adopts Remote Control Automatic cane combine system, and it is made up of Remote Control Automatic control system and reaping machine operation part.
Described Remote Control Automatic control system comprises communication terminal 7 and perception component on data processing and control system 6 on Remote terminal, machine, machine; Described perception component comprises the measurement to direction, landform, sugarcane state and state of a control, vehicle-state.
As shown in the figure: described reaping machine homework department divide comprise sugarcane beat in advance leaf device 2, the ceding of Taiwan 1, sugarcane clamping convey device 3, stripping leaf docking machine 4, sugar cane lifting conveyer 9, electronic controlled power running gear 5 and sugarcane after-treatment device; Described sugarcane beats the front end that leaf device 2 is arranged on reaping machine in advance; The ceding of Taiwan 1 is placed in the front portion of reaping machine; Sugarcane clamping convey device 3, sugar cane lifting conveyer 9 and stripping leaf docking machine 4 are arranged on above electronic controlled power running gear 5; The sugarcane transfer passage that sugar cane lifting conveyer 9 in sugarcane clamping convey device 3 and the ceding of Taiwan is formed is positioned at electronic controlled power running gear wheel shaft front upper place and top; On the front and rear part that sugarcane after-treatment device is arranged on reaping machine or trailer below, reaping machine homework department is divided into one or more combinations to install.
In Fig. 1, design the three cover cedings of Taiwan altogether, its operation principle is identical with a set of, is all first to carry out sugarcane to beat leaf, sugarcane clamping convey device in advance, then carries out stripping leaf and docking operation, just can greatly improve than the efficiency of the existing only cane harvesting machine of a set of ceding of Taiwan.
Described Remote Control Automatic control system is the operation to data processing on machine and control system 6 on reaping machine of Remote or controllers.
Data processing and control system on described machine, data when described reaping machine for gathering described perception component runs and video information process, and according to the control rules control instruction preset or Remote terminal issue control instruction controls the described ceding of Taiwan 1, sugarcane beats leaf device 2 in advance, sugarcane clamping convey device 3, stripping leaf docking machine 4, electronic controlled power and running gear 5.
Described Remote terminal, for carrying out exchanges data by communication terminal 7 on wireless network or on-site wireless communication and machine, Real-Time Monitoring also issues by data processing and control system on described machine the work that remote control command controls described reaping machine body.
As shown in Figure 3, the described ceding of Taiwan 1 comprises: sugar cane supporter 12, sugarcane bottom cutter 8, automatically controlled adjusting device, sugar cane lifting conveyer 9; Described sugar cane supporter 12 is arranged on the front portion of sugarcane bottom cutter 8; Sugar cane lifting conveyer 9 is arranged on the rear portion of sugarcane bottom cutter 8.
The movement position of the described ceding of Taiwan 1, the terrain clearance of the Distance geometry sugarcane bottom cutter between the ceding of Taiwan and the ceding of Taiwan, or the Wheel centre distance of running gear is controlled by described automatically controlled adjusting device by data processing on machine and control system 6.
Described automatically controlled adjusting device is the automatically controlled adjusting device 11 of relative position between the automatically controlled adjusting device in sugarcane bottom cutter position 10 and the ceding of Taiwan.
Described sugarcane beats leaf device 2 in advance and comprises: have at least two groups mutually to intersect or parallel and can up and down reciprocatingly or the little long stiff sheet of circular motion or little long rod.
The described ceding of Taiwan 1, sugarcane clamping convey device 3, stripping leaf docking machine 4 adopt function modoularization to design, for the level of effort according to reaping machine body, increase and decrease combination is carried out to the described ceding of Taiwan 1, sugarcane clamping convey device 3, stripping leaf docking machine 4, leaf docking is gathered in, transports and shelled at least one ridge sugarcane simultaneously.Be assembled with how many reaping machine operation parts, just need the corresponding installation ceding of Taiwan 1, sugarcane clamping convey device 3 and stripping leaf docking machine 4.
The described ceding of Taiwan 1, sugarcane clamping convey device 3 and stripping leaf docking machine 4 power provided by described electronic controlled power and running gear.
Data processing and RACS 6 on described machine, also for the data that gather perception component and video information, such as when video find sugarcane due to lodging more severe, cause stripping leaf clean, need operator to field observation and take appropriate measures.
Sugarcane after-treatment device comprises: compartment, dumping device, optional weighing device and optional banding mechanism, can reduce manually-operated breeding work and before sugar entering factory, just can know the weight of sugarcane.
Described Remote terminal comprises: host computer, display, actuation means and communication network device.
Described display, for showing the station of described reaping machine body, video information and duty parameter.
Described actuation means comprises: touch-screen, control lever, keyboard and/or mouse, controls the walking route of described reaping machine body, the operational factor of setting reaping machine body for inputting remote control command by operating personnel according to the information of display;
Described host computer, data processing and RACS on the machine described remote control command being sent to reaping machine body by described communication network device, control the work of reaping machine body by data processing on machine and RACS according to the remote control command received.
Straighforward operation of the present invention can realize in long-range realization or on sugarcane field side.
Embodiment 1
Shown in Fig. 1 and Fig. 2, cane combine is installed by three reaping machine operation incorporating aspects, comprise the three cover cedings of Taiwan 1, sugarcane beats leaf device 2 in advance, sugarcane clamping convey device 3, stripping leaf dock machine 4, electronic controlled power and running gear 5, sugarcane bottom cutter 8 and sugar cane lifting conveyer 9, described sugarcane beats the front end that leaf device 2 is arranged on reaping machine in advance; The ceding of Taiwan 1 is placed in the front portion of reaping machine; Sugarcane clamping convey device 3, sugar cane lifting conveyer 9 and stripping leaf docking machine 4 are arranged on above electronic controlled power running gear 5; The sugarcane transfer passage that sugar cane lifting conveyer 9 in sugarcane clamping convey device 3 and the ceding of Taiwan is formed is positioned at electronic controlled power running gear wheel shaft front upper place and top; The motion of above-mentioned device is controlled by Remote Control Automatic control system, and Remote Control Automatic control system comprises communication terminal 7 and perception component on data processing and control system 6 on Remote terminal, machine, machine; Described perception component comprises the measurement to direction, landform, sugarcane state and state of a control, vehicle-state.This cane combine once can gather in the crops three ridge sugarcanes, greatly improves the efficiency of crop of sugarcane.
The above is the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from principle of the present invention; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.