CN204621408U - Radiator automatic welding machine - Google Patents
Radiator automatic welding machine Download PDFInfo
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- CN204621408U CN204621408U CN201520311142.XU CN201520311142U CN204621408U CN 204621408 U CN204621408 U CN 204621408U CN 201520311142 U CN201520311142 U CN 201520311142U CN 204621408 U CN204621408 U CN 204621408U
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Abstract
The utility model discloses a kind of radiator automatic welding machine, this bonding machine comprises: frame, slideway, workbench, welding machine, welding gun and adjusting device, automatic feeder, radiator nip rotation device, automatic discharge apparatus, magnetic valve and servomotor.Because the utility model arranges slideway in frame, transverse shifting control device is set below workbench, be provided with radiator on the table to support, nip rotation device, be provided with welding torch adjusting device simultaneously, automatic feeder is spirally connected liftable, move and be fixedly installed on workbench front end, automatic discharge apparatus is spirally connected and is fixedly installed on workbench rear end, can according to user's needs, the radiator of any production all size, inter process is clamping, upset adopts manipulator and clamper to match, make it firm grip, upset at the uniform velocity, feeding is stablized, automatically controlled soldered is even, precision is high, superior in quality, speed is fast, efficiency is high, save labor.
Description
Technical field
The utility model relates to radiator process equipment, is specifically related to a kind of radiator automatic welding machine.
Background technology
Radiator is the main important document of northern China heating of house in winter, not only require heat supply temperature and performance good, graceful outward appearance is also more and more taken seriously, the structure of this radiator is assembled successively by multiple radiator, form the radiator that an area of dissipation is larger, wherein each radiator is all rectangular shape structures, is provided with aquaporin at its two ends, is assembled by multiple radiator.At present, mostly the two ends of this radiator are to adopt human weld with welding of lamellar body, it is inefficiency not only, complex operation, intensity of workers is large, welding quality is unstable, and after actual assembled, the phenomenon of leaking often appears in radiator, makes the difficult quality of radiator reach high-level requirement.
Summary of the invention
The purpose of this utility model is to provide a kind of radiator automatic welding machine, realizes monolithic welding process full-automatic, reduces intensity of workers, adjust radiator length arbitrarily as required, conputer controlled, precision is high, good stability, efficiency is high, and welding quality is good.
For achieving the above object, a kind of radiator automatic welding machine of the utility model comprises: frame, front slideway, rear slide, workbench, welding machine, welding gun and adjusting device, automatic feeder, radiator nip rotation device, automatic discharge apparatus, magnetic valve and servomotor, front slideway and rear slide are fixedly installed in frame, two workbench are before transverse control device support symmetry is removably set on, on rear slide, welding gun is removably set on workbench respectively through adjusting device fixed symmetrical, radiator nip rotation device is fixedly installed on the table, this device side arranges carbon brush and welding gun forms loop, automatic feeder is spirally connected and is removablely fixedly installed on workbench front end, automatic discharge apparatus is spirally connected and is fixedly installed on workbench rear end, electric welding machine is fixedly installed in frame.
Described workbench transverse shifting control device comprises servomotor, screw mandrel and screw, and screw is fixedly installed on below workbench, and screw mandrel supports through bearing block and is fixedly installed in frame, and screw matches with screw mandrel, and screw mandrel is connected through travelling gear with servomotor.
Described radiator nip rotation device comprises initiatively clamper and driven clamper, symmetry is fixedly installed on the table respectively, initiatively clamper comprises servomotor, shaft coupling and clamping head, and driven clamper comprises supporting bearing base and clamping head, and two clamping head correspondences arrange clamp groove.
Described welding torch adjusting device comprises welding gun adjustment plate, welding gun elevating adjusting device, move forward and backward adjusting device and move left and right adjusting device, welding gun is through adjustment plate and adjusting device Joint, and described elevating adjusting device comprises hoistway, lifting slide carriage, screw mandrel, screw and servomotor, hoistway is fixedly installed on the table, lifting slide carriage and slideway is suitable, is elevated the screw that slide carriage is arranged and matches with the screw mandrel that slideway is arranged; Described movable adjusting device comprises crossbeam, movable slide carriage, gear, tooth bar and servomotor, crossbeam and hoistway Joint, and movable slide carriage coordinates support and suitable with the slideway that arranges on crossbeam through wheel and rack; The described adjusting device that moves left and right comprises hoistway, gear, tooth bar and servomotor, and hoistway and the junction of workbench arrange gear, tooth bar matching, and can realize a small amount of left and right on the table to movement.
Described welding gun is also provided with control device for pivoting, and this device comprises: pneumatic operated valve, rack and pinion, and pneumatic operated valve is hinged through connecting rod and tooth bar, and gear is fixedly installed in support and is meshed with tooth bar, and gear set is on welding gun and be spirally connected fixing with welding gun.
Described automatic feeder comprises: manipulator, radiator bracket, end slipway, longitudinal slide carriage, lifting slide carriage and hoistway, end slipway is packed in below workbench through support, slideway is fixedly installed sliding thick stick, longitudinal slide carriage is fixedly installed slide block and sliding sleeve, be slidably matched with slideway and sliding thick stick respectively, hoistway and longitudinal slide carriage are spirally connected fixing, lifting slide carriage and hoistway are slidably matched, lifting slide carriage upper end symmetry is fixedly installed radiator bracket and manipulator, radiator bracket is arranged elastic spacing block, end slipway and hoistway all arrange the mobile cylinder of control.
Described radiator drawing mechanism comprises: discharging chain and servomotor, discharging chain supports through support and is symmetricly set in frame, servomotor is spirally connected and is fixedly installed on the side of frame, square shaft one end is connected with servomotor, the other end supports and frame Joint through bearing block, and being arranged on below discharging chain, on square shaft, corresponding discharging chain place supports through bearing block and is fixedly installed drive sprocket and matches with discharging chain.
Described movement and rotatable parts are provided with travel switch and control valve.
Described frame is provided with control panel and distribution box.
Described frame is provided with movable workbench limit valve.
Because the utility model arranges slideway in frame, transverse shifting control device is set below workbench, be provided with radiator on the table to support, nip rotation device, be provided with welding torch adjusting device simultaneously, automatic feeder is spirally connected liftable, move and be fixedly installed on workbench front end, automatic discharge apparatus is spirally connected and is fixedly installed on workbench rear end, can according to user's needs, the radiator of any production all size, inter process is clamping, upset adopts manipulator and clamper to match, make it firm grip, upset at the uniform velocity, feeding is stablized, automatically controlled soldered is even, precision is high, superior in quality, speed is fast, efficiency is high, save labor.
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Accompanying drawing illustrates:
Fig. 1 is the utility model front view;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the side view of Fig. 1;
Fig. 4 is welding torch adjusting device component combination enlarged front view;
Fig. 5 is the side view of Fig. 4;
Fig. 6 is welding gun rotating dynamic component E enlarged front view;
Fig. 7 is automatic feeder and tumbler piece-holder global facility enlarged front view;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is radiator carrier structure C enlarged front view;
Figure 10 is the left view of Fig. 9;
Figure 11 be in Fig. 2 drawing mechanism D-D to front view.
Detailed description of the invention:
As shown in the figure, a kind of radiator automatic welding machine of the utility model comprises: frame 1, front slideway 42, rear slide 2, workbench 3, welding machine 16, welding gun 10 and adjusting device, automatic feeder, radiator nip rotation device, automatic discharge apparatus, magnetic valve and servomotor, front slideway 42 and rear slide 2 are fixedly installed in frame, two workbench are before transverse control device support symmetry is removably set on, on rear slide, welding gun is removably set on workbench respectively through adjusting device fixed symmetrical, radiator nip rotation device is fixedly installed on the table, this device side arranges carbon brush and welding gun forms loop, automatic feeder is spirally connected and is removablely fixedly installed on workbench front end, automatic discharge apparatus is spirally connected and is fixedly installed on workbench rear end, electric welding machine is fixedly installed in frame.
Described workbench transverse shifting control device comprises servomotor 15, screw mandrel 25 and screw 26, screw is fixedly installed on below workbench, and screw mandrel supports through bearing block and is fixedly installed in frame, screw matches with screw mandrel, and screw mandrel is connected through travelling gear with servomotor.
Described radiator nip rotation device comprises initiatively clamper and driven clamper, symmetry is fixedly installed on the table respectively, initiatively clamper comprises servomotor 4, shaft coupling and clamping head 5, driven clamper comprises supporting bearing base 29 and clamping head 5, two clamping head correspondence arranges clamp groove.
Described welding torch adjusting device comprises welding gun adjustment plate 9, welding gun elevating adjusting device, move forward and backward adjusting device and move left and right adjusting device, welding gun is through adjustment plate 9 and adjusting device Joint, and described elevating adjusting device comprises hoistway 23, lifting slide carriage 7, screw mandrel 27, screw 28 and servomotor 12, hoistway is fixedly installed on the table, lifting slide carriage and slideway is suitable, is elevated the screw that slide carriage is arranged and matches with the screw mandrel that slideway is arranged; Described movable adjusting device comprises crossbeam 8, movable slide carriage 32, gear 30, tooth bar 31 and servomotor 11, crossbeam and hoistway Joint, and movable slide carriage coordinates support and suitable with the slideway that arranges on crossbeam through wheel and rack; The described adjusting device that moves left and right comprises hoistway, gear, tooth bar and servomotor 14, and hoistway and the junction of workbench arrange gear, tooth bar matching, and can realize a small amount of left and right on the table to movement.
Described welding gun 10 is also provided with control device for pivoting, this device comprises: pneumatic operated valve 43, tooth bar 46 and gear 45, pneumatic operated valve is hinged through connecting rod 44 and tooth bar, and gear is fixedly installed in support 47 and is meshed with tooth bar, and gear set is on welding gun and be spirally connected fixing with welding gun.
Described automatic feeder comprises: manipulator 6, radiator bracket 22, end slipway 54, longitudinal slide carriage 55, lifting slide carriage and hoistway, end slipway is packed in below workbench through support, slideway is fixedly installed sliding thick stick, longitudinal slide carriage is fixedly installed slide block and sliding sleeve, be slidably matched with slideway and sliding thick stick respectively, hoistway and longitudinal slide carriage are spirally connected fixing, lifting slide carriage and hoistway are slidably matched, lifting slide carriage 21 upper end symmetry is fixedly installed radiator bracket and manipulator, radiator bracket 22 is arranged elastic spacing block 35, end slipway and hoistway all arrange the mobile cylinder of control.
Described radiator drawing mechanism comprises: discharging chain 51 and servomotor 53, discharging chain supports through support and is symmetricly set in frame, servomotor is spirally connected and is fixedly installed on the side of frame, square shaft 52 one end is connected with servomotor, the other end supports and frame Joint through bearing block, and being arranged on below discharging chain, on square shaft, corresponding discharging chain place supports through bearing block 36 and is fixedly installed drive sprocket and matches with discharging chain.
Described movement and rotatable parts are provided with travel switch and control valve.
Described frame is provided with control panel 17 and distribution box 19.
Described frame is provided with movable workbench limit valve 24.
During utility model works, in the bracket 22 radiator two ends to be welded parts 18 and sheet body component 20 spot welding integral piece being placed on automatic feeder by artificial and manipulator 6, automatic feeder two ends arrange radiator limited block, after manipulator clamps radiator under the effect of magnetic valve, automatic feed is started working, after length feed puts in place, bracket and manipulator rise, make the two ends of radiator corresponding with the clamping head of radiator nip rotation device, the horizontal relative movement of workbench, the matrix that radiator and two ends clamping head are arranged is suitable and clamp radiator, the manipulator of automatic feeder unclamps, fall with bracket simultaneously, get back to original position and prepare next feeding work, welding gun falls simultaneously, welding gun laterally, longitudinally, lifting and rotation are welded the side at radiator two ends simultaneously, after completing side seam, welding gun rises aims at opposite side seam, after seam completes radiator clamping device oppositely movement unclamp the radiator be soldered, radiator is made to fall on discharging chain, servomotor drives chain to rotate by square shaft and sprocket wheel, discharging chain sends radiator to lorry, send into next procedure, circulation like this, continuous operation.In figure, sequence number 13 is cable, and sequence number 18 is radiator plug, and sequence number 20 is radiator lamellar body workpiece.
Claims (10)
1. a radiator automatic welding machine, this bonding machine comprises: frame (1), front slideway (42), rear slide (2), workbench (3), welding machine (16), welding gun (10) and adjusting device, automatic feeder, radiator nip rotation device, automatic discharge apparatus, magnetic valve and servomotor, it is characterized in that: described front slideway (42) and rear slide (2) are fixedly installed in frame, two workbench are before transverse control device support symmetry is removably set on, on rear slide, welding gun is removably set on workbench respectively through adjusting device fixed symmetrical, radiator nip rotation device is fixedly installed on the table, this device side arranges carbon brush and welding gun forms loop, automatic feeder is spirally connected and is removablely fixedly installed on workbench front end, automatic discharge apparatus is spirally connected and is fixedly installed on workbench rear end, electric welding machine is fixedly installed in frame.
2. radiator automatic welding machine according to claim 1, it is characterized in that: described workbench transverse shifting control device comprises servomotor (15), screw mandrel (25) and screw (26), screw is fixedly installed on below workbench, screw mandrel supports through bearing block and is fixedly installed in frame, screw matches with screw mandrel, and screw mandrel is connected through travelling gear with servomotor.
3. radiator automatic welding machine according to claim 1, it is characterized in that: described radiator nip rotation device comprises initiatively clamper and driven clamper, symmetry is fixedly installed on the table respectively, initiatively clamper comprises servomotor (4), shaft coupling and clamping head (5), driven clamper comprises supporting bearing base (29) and clamping head (5), and two clamping head correspondences arrange clamp groove.
4. radiator automatic welding machine according to claim 1, it is characterized in that: described welding torch adjusting device comprises welding gun adjustment plate (9), welding gun elevating adjusting device, move forward and backward adjusting device and move left and right adjusting device, welding gun is through adjustment plate (9) and adjusting device Joint, described elevating adjusting device comprises hoistway (23), lifting slide carriage (7), screw mandrel (27), screw (28) and servomotor (12), hoistway is fixedly installed on the table, lifting slide carriage and slideway suitable, the screw that lifting slide carriage is arranged matches with the screw mandrel that slideway is arranged, described movable adjusting device comprises crossbeam (8), movable slide carriage (32), gear (30), tooth bar (31) and servomotor (11), crossbeam and hoistway Joint, movable slide carriage coordinates through wheel and rack and to support and suitable with the slideway that arranges on crossbeam, the described adjusting device that moves left and right comprises hoistway, gear, tooth bar and servomotor (14), and hoistway and the junction of workbench arrange gear, tooth bar matching, and can realize a small amount of left and right on the table to movement.
5. radiator automatic welding machine according to claim 1, it is characterized in that: described welding gun (10) is also provided with control device for pivoting, this device comprises: pneumatic operated valve (43), tooth bar (46) and gear (45), pneumatic operated valve is hinged through connecting rod (44) and tooth bar, gear is fixedly installed in support 47 and is meshed with tooth bar, and gear set is on welding gun and be spirally connected fixing with welding gun.
6. radiator automatic welding machine according to claim 1, it is characterized in that: described automatic feeder comprises: manipulator (6), radiator bracket (22), end slipway (54), longitudinal slide carriage (55), lifting slide carriage and hoistway, end slipway is packed in below workbench through support, slideway is fixedly installed sliding thick stick, longitudinal slide carriage is fixedly installed slide block and sliding sleeve, be slidably matched with slideway and sliding thick stick respectively, hoistway and longitudinal slide carriage are spirally connected fixing, lifting slide carriage and hoistway are slidably matched, lifting slide carriage (21) upper end symmetry is fixedly installed radiator bracket and manipulator, radiator bracket (22) is arranged elastic spacing block (35), end slipway and hoistway all arrange the mobile cylinder of control.
7. radiator automatic welding machine according to claim 1, it is characterized in that: described radiator drawing mechanism comprises: discharging chain (51) and servomotor (53), discharging chain supports through support and is symmetricly set in frame, servomotor is spirally connected and is fixedly installed on the side of frame, square shaft (52) one end is connected with servomotor, the other end supports and frame Joint through bearing block, and be arranged on below discharging chain, on square shaft, corresponding discharging chain place supports through bearing block (36) and is fixedly installed drive sprocket and matches with discharging chain.
8. radiator automatic welding machine according to claim 1, is characterized in that: described movement and rotatable parts are provided with travel switch and control valve.
9. radiator automatic welding machine according to claim 1, is characterized in that: described frame is provided with control panel (17) and distribution box (19).
10. radiator automatic welding machine according to claim 1, is characterized in that: described frame is provided with movable workbench limit valve (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520311142.XU CN204621408U (en) | 2015-03-19 | 2015-05-15 | Radiator automatic welding machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2015201560706 | 2015-03-19 | ||
| CN201520156070 | 2015-03-19 | ||
| CN201520311142.XU CN204621408U (en) | 2015-03-19 | 2015-05-15 | Radiator automatic welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204621408U true CN204621408U (en) | 2015-09-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520311142.XU Active CN204621408U (en) | 2015-03-19 | 2015-05-15 | Radiator automatic welding machine |
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| CN (1) | CN204621408U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499755A (en) * | 2016-01-09 | 2016-04-20 | 广州德恒汽车装备科技有限公司 | Spot welding flexible unit mechanism and using method thereof |
| CN105499758A (en) * | 2016-02-28 | 2016-04-20 | 高密市天洋机床厂 | Automatic welder for heating radiator heads and radiating pipes |
| CN106312408A (en) * | 2016-09-28 | 2017-01-11 | 石家庄格力电器小家电有限公司 | Multi-spot welding oil pocket positioning system |
| CN107052497A (en) * | 2017-03-29 | 2017-08-18 | 天津腾龙联合汽车零部件制造有限公司 | Two station automatic brazing machines |
| CN109014712A (en) * | 2018-07-17 | 2018-12-18 | 无为县红宇通信器材有限责任公司 | A kind of welding equipment for reinforcing bar inside concrete wire pole |
| CN113414522A (en) * | 2021-08-23 | 2021-09-21 | 江苏克伦伯格热能技术有限公司 | Radiator welding equipment |
-
2015
- 2015-05-15 CN CN201520311142.XU patent/CN204621408U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499755A (en) * | 2016-01-09 | 2016-04-20 | 广州德恒汽车装备科技有限公司 | Spot welding flexible unit mechanism and using method thereof |
| CN105499758A (en) * | 2016-02-28 | 2016-04-20 | 高密市天洋机床厂 | Automatic welder for heating radiator heads and radiating pipes |
| CN106312408A (en) * | 2016-09-28 | 2017-01-11 | 石家庄格力电器小家电有限公司 | Multi-spot welding oil pocket positioning system |
| CN107052497A (en) * | 2017-03-29 | 2017-08-18 | 天津腾龙联合汽车零部件制造有限公司 | Two station automatic brazing machines |
| CN109014712A (en) * | 2018-07-17 | 2018-12-18 | 无为县红宇通信器材有限责任公司 | A kind of welding equipment for reinforcing bar inside concrete wire pole |
| CN113414522A (en) * | 2021-08-23 | 2021-09-21 | 江苏克伦伯格热能技术有限公司 | Radiator welding equipment |
| CN113414522B (en) * | 2021-08-23 | 2021-11-09 | 江苏克伦伯格热能技术有限公司 | Radiator welding equipment |
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