CN204609756U - A kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig - Google Patents

A kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig Download PDF

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Publication number
CN204609756U
CN204609756U CN201520070565.7U CN201520070565U CN204609756U CN 204609756 U CN204609756 U CN 204609756U CN 201520070565 U CN201520070565 U CN 201520070565U CN 204609756 U CN204609756 U CN 204609756U
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Prior art keywords
adjusting valve
ratio adjusting
pwm output
controller
pressure sensor
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CN201520070565.7U
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高晶
刘娜
马旭
胡志民
郜星
董梅
郭进
王选卓
郭焕焕
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Xuzhou XCMG Foundation Construction Machinery Co Ltd
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Xuzhou XCMG Foundation Construction Machinery Co Ltd
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Abstract

The utility model relates to a kind of rotary digging drill power head many grades of mode control devices, comprises power switch, battery, pressure sensor, unit head mode conversion switch, controller, ratio adjusting valve; The utility model also relates to a kind of rotary drilling rig comprising above-mentioned control device.The utility model can enable the output torque of unit head and rotating speed change according to different geological conditionss, thus enable rotary drilling rig adapt to different geology operating modes, particularly more adapt to the construction operating mode of hard formation, meet the different demands of multiple geological conditions to unit head moment of torsion and rotating speed.

Description

A kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig
Technical field
The utility model relates to engineering machine control device field, particularly a kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig.
Background technology
Rotary drilling rig is the Modern Construction machinery of pore-forming operation in construction work, has been widely used in the Grouting Pile Engineering of Drilling Hole on the basis such as bridge, urban construction at present.The construction that current rotary drilling rig both domestic and external carries out, the geological conditions of job site is different, as hard rock, decomposed rock, sandstone, weak soil, mud etc., but identical type, the output torque of unit head is fixing, rotating speed also only has middling speed, two grades, interflow, makes rotary drilling rig can not adapt to different geology operating modes preferably, as: when creeping into hard formation, moment of torsion is less than normal, speed is bigger than normal, cause efficiency of construction low, and drilling rod is fragile; When creeping into Soft Soil Layer, moment of torsion is bigger than normal, and speed is less than normal, causes drilling efficiency low, not energy-conservation.
Utility model content
For above-mentioned prior art Problems existing, the utility model provides a kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig, the output torque of unit head and rotating speed are changed according to different geological conditionss, thus enable rotary drilling rig adapt to different geology operating modes, particularly more adapt to the construction operating mode of hard formation, meet the different demands of multiple geological conditions to unit head moment of torsion and rotating speed.
To achieve these goals, the utility model provides a kind of rotary digging drill power head many grades of mode control devices, comprises pressure sensor, unit head mode conversion switch, controller and ratio adjusting valve group; Described controller comprises power interface, pressure sensor interface, patten transformation interface, PWM output interface;
Described pressure sensor and the electrical connection of described pressure sensor interface, provide the rotating forward pressure signal of power head motor to described controller;
Described unit head mode conversion switch is electrically connected with described patten transformation interface, by the switching of described unit head mode conversion switch, provides corresponding unit head mode signal to described controller;
The PWM output port of described controller is connected with described ratio adjusting valve group, provides control signal to described ratio adjusting valve group.
Further, the PWM output port of described controller comprises a PWM output port, the 2nd PWM output port and the 3rd PWM output port; Described ratio adjusting valve group comprises the first ratio adjusting valve, the second ratio adjusting valve and the 3rd ratio adjusting valve; Described first ratio adjusting valve, the second ratio adjusting valve and the 3rd ratio adjusting valve are connected with the PWM output port on described controller, the 2nd PWM output port and the 3rd PWM output port respectively.
Further, described first ratio adjusting valve, the second ratio adjusting valve and the 3rd ratio adjusting valve are respectively the ratio adjusting valve of the ratio adjusting valve of the first electric rate variable motor, the ratio adjusting valve of the second electric rate variable motor and the 3rd electric rate variable motor.
Further, the ratio adjusting valve of the ratio adjusting valve of described first electric rate variable motor, the ratio adjusting valve of the second electric rate variable motor and the 3rd electric rate variable motor is proportion magnetic valve.
Further, described controller is RC28-14 controller.
Further, described pressure sensor is that power head motor rotates forward pressure sensor.
Further, power switch, battery and interface of the ground wire, the negative pole of described battery is by described power switch ground connection, and the positive pole of described battery is electrically connected with the power interface of described controller, pressure sensor and described unit head mode conversion switch respectively, described interface of the ground wire ground connection;
Further, the power port of described controller is two.
The utility model also provides a kind of rotary drilling rig, and it comprises above-mentioned control device.
The utility model can according to different geology operating modes; each principal parameter is made to realize optimal proportion; meet the different demands of multiple geological conditions to unit head moment of torsion and rotating speed; can guarantee efficiently to enter rock when the operating mode of hard formation; promote the efficiency of construction of hard formation and protect drilling rod; both improve drilling efficiency when soft formation, reach again energy-conservation effect.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide further understanding of the present utility model, and form a application's part, schematic description and description of the present utility model, for explaining the utility model, is not formed improper restriction of the present utility model.In the accompanying drawings:
Fig. 1 is the circuit structure diagram of rotary digging drill power head of the present utility model many grades of mode control devices specific embodiment.
Detailed description of the invention
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
As shown in Figure 1: the utility model comprises power switch 1, battery 2, pressure sensor 3, unit head mode conversion switch 4, controller 5, first proportion magnetic valve 6, second proportion magnetic valve 7, the 3rd proportion magnetic valve 8; The negative pole of described battery 2 is by described power switch 1 ground connection, and the positive pole of described battery 2 is connected with one end of the power port of described controller 5, the input of described pressure sensor 3 and described unit head mode conversion switch 4 respectively; The output of described pressure sensor 3 is connected with the input end of analog signal of described controller 5; The other end of described unit head mode conversion switch 4 is connected with the digital signal input end of described controller 5; Described controller 5 comprises a PWM output port, the 2nd PWM output port and the 3rd PWM output port; Described first proportion magnetic valve 6, second proportion magnetic valve 7 is connected with the PWM output port on described controller, the 2nd PWM output port and the 3rd PWM output port respectively with the 3rd proportion magnetic valve 8; In a specific embodiment, RC28-14 controller selected by controller 5; Above-mentioned three proportion magnetic valves are the proportion magnetic valve of the electric rate variable motor of unit head 3; The negative pole of battery 2 passes through power switch 1 ground connection, 201 ends of the positive pole connection control device 5 of battery 2 and 203 ends, positive pole 1 end of Bonding pressure sensor 3 and one end of unit head mode conversion switch 4 simultaneously of battery 2; 202 end ground connection of controller 5; 2 ends of pressure sensor 3 are connected to 171 ends of controller; The other end of unit head mode conversion switch 4 is connected to 134 ends of controller 5; 153,177,154 ends of controller 5 respectively with proportion magnetic valve 1, proportion magnetic valve 2, proportion magnetic valve 3 is corresponding connects.
The pattern of controller acquiescence is mode standard, when unit head mode conversion switch 4 is pressed, is then entering between rock, energy-conservation, mode standard to switch successively.Tractor driver, according to different geology operating modes, switches to a certain unit head pattern, and during common operating mode, default standard pattern, during hard rock operating mode, selects into rock pattern, during Soft Soil Layer, selects energy saver mode.In different modes, controller exports different PWM value control three proportion magnetic valves, makes three electric rate variable motors have different output torques and rotating speed.Optional dress display real-time display mode switches fault state and input and output, makes operator very clear.
The utility model also proposes a kind of rotary drilling rig comprising above-mentioned control system.
Under described mode standard, the pressure value gathered by pressure sensor 3 is sent to described controller 5 via pressure sensor interface:
When described pressure value is when the first pressure range (such as, 180bar-280bar), the electric current that described controller 5 is exported by PWM output interface in the first Current Zone in (such as, 600mA--200mA) linear change;
When described pressure value is less than minimum value (such as, 180bar) in the first interval, the current value exported is made to be maintained the first steady state value (such as, 600mA);
When described pressure value is greater than maximum value (such as, 280bar) in the first interval, the current value exported is made to be maintained the second steady state value (such as, 200mA).
Described enter under rock pattern, the pressure value gathered by pressure sensor 3 is sent to described controller 5 via pressure sensor interface: make described controller 5 export the 3rd constant current value (such as, 200mA) by PWM output interface.This pattern makes power head motor moment of torsion maximum, and rotating speed is minimum.
Further, under described energy saver mode, the pressure value gathered by pressure sensor 3 is sent to described controller 5 via pressure sensor interface:
When described pressure value is when the second pressure range (such as, 180bar-228bar), make electric current (such as, 600mA--200mA) internal linear change between the second Current Zone that described controller 5 is exported by PWM output interface;
When described pressure value is less than minimum value (such as, 180bar) in the second interval, the current value exported is made to be maintained the 4th steady state value (such as, 600mA);
When described pressure value is greater than maximum value (such as, 228bar) in the second interval, make the current value exported be maintained the 5th steady state value (such as, 200mA), this pattern can improve the drilling efficiency of Soft Soil Layer and energy-conservation.
Finally should be noted that: above embodiment is only in order to illustrate that the technical solution of the utility model is not intended to limit; Although be described in detail the utility model with reference to preferred embodiment, those of ordinary skill in the field have been to be understood that: still can modify to detailed description of the invention of the present utility model or carry out equivalent replacement to portion of techniques feature; And do not depart from the spirit of technical solutions of the utility model, all should be encompassed in the utility model request protection technical scheme scope in the middle of.

Claims (9)

1. rotary digging drill power head many grades of mode control devices, is characterized in that, comprise pressure sensor (3), unit head mode conversion switch (4), controller (5) and ratio adjusting valve group; Described controller (5) comprises power interface, pressure sensor interface, patten transformation interface, PWM output interface;
Described pressure sensor (3) and the electrical connection of described pressure sensor interface, provide the rotating forward pressure signal of power head motor to described controller (5);
Described unit head mode conversion switch (4) is electrically connected with described patten transformation interface, by the switching of described unit head mode conversion switch (4), provides corresponding unit head mode signal to described controller (5);
The PWM output port of described controller (5) is connected with described ratio adjusting valve group, provides control signal to described ratio adjusting valve group.
2. control device as claimed in claim 1, it is characterized in that, the PWM output port of described controller (5) comprises a PWM output port, the 2nd PWM output port and the 3rd PWM output port; Described ratio adjusting valve group comprises the first ratio adjusting valve (6), the second ratio adjusting valve (7) and the 3rd ratio adjusting valve (8); Described first ratio adjusting valve (6), the second ratio adjusting valve (7) are connected with the PWM output port on described controller (5), the 2nd PWM output port and the 3rd PWM output port respectively with the 3rd ratio adjusting valve (8).
3. control device according to claim 2, it is characterized in that, described first ratio adjusting valve (6), the second ratio adjusting valve (7) and the 3rd ratio adjusting valve (8) are respectively the ratio adjusting valve of the ratio adjusting valve of the first electric rate variable motor, the ratio adjusting valve of the second electric rate variable motor and the 3rd electric rate variable motor.
4. control device according to claim 3, it is characterized in that, the ratio adjusting valve of the ratio adjusting valve of described first electric rate variable motor, the ratio adjusting valve of the second electric rate variable motor and the 3rd electric rate variable motor is proportion magnetic valve.
5. control device according to claim 1, is characterized in that, described controller (5) is RC28-14 controller.
6. control device according to claim 1, is characterized in that, described pressure sensor (3) is power head motor rotating forward pressure sensor.
7. control device according to claim 1, is characterized in that, also comprises power switch (1), battery (2) and interface of the ground wire;
The negative pole of described battery (2) is by described power switch (1) ground connection, the positive pole of described battery (2) is electrically connected with the power interface of described controller (5), pressure sensor (3) and described unit head mode conversion switch (4) respectively, described interface of the ground wire ground connection.
8. control device according to claim 7, is characterized in that, the power port of described controller (5) is two.
9. a rotary drilling rig, is characterized in that, comprises as the control device of claim 1 ~ 8 as described in any one.
CN201520070565.7U 2015-01-30 2015-01-30 A kind of rotary digging drill power head many grades of mode control devices and rotary drilling rig Active CN204609756U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104632070A (en) * 2015-01-30 2015-05-20 徐州徐工基础工程机械有限公司 Power head multi-gear mode control device and method of rotary drilling rig and rotary drilling rig
WO2016119187A1 (en) * 2015-01-30 2016-08-04 徐州徐工基础工程机械有限公司 Multi-gear mode control device for auger drill power head, and auger drill and control method
CN110159184A (en) * 2019-05-31 2019-08-23 玉柴桩工(常州)有限公司 Rotary digging drill power head operating system, operational method and rotary drilling rig
CN113090248A (en) * 2019-12-23 2021-07-09 中联重科股份有限公司 Control method and device of rotary drilling rig and rotary drilling rig

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104632070A (en) * 2015-01-30 2015-05-20 徐州徐工基础工程机械有限公司 Power head multi-gear mode control device and method of rotary drilling rig and rotary drilling rig
WO2016119187A1 (en) * 2015-01-30 2016-08-04 徐州徐工基础工程机械有限公司 Multi-gear mode control device for auger drill power head, and auger drill and control method
CN104632070B (en) * 2015-01-30 2017-07-11 徐州徐工基础工程机械有限公司 Rotary digging drill power head multi gear mode control device, method and rotary drilling rig
CN110159184A (en) * 2019-05-31 2019-08-23 玉柴桩工(常州)有限公司 Rotary digging drill power head operating system, operational method and rotary drilling rig
CN110159184B (en) * 2019-05-31 2024-05-24 常州玉柴工程机械有限公司 Rotary drilling rig power head operation system, operation method and rotary drilling rig
CN113090248A (en) * 2019-12-23 2021-07-09 中联重科股份有限公司 Control method and device of rotary drilling rig and rotary drilling rig
CN113090248B (en) * 2019-12-23 2023-03-14 中联重科股份有限公司 Control method and device of rotary drilling rig and rotary drilling rig

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