A kind of photovoltaic power test and withstand voltage Insulation test board combination unit
Technical field
The utility model relates to solar photovoltaic battery component technical field of measurement and test, particularly relates to the test of a kind of photovoltaic power and withstand voltage Insulation test board combination unit.
Background technology
In non-crystal silicon thin-film solar cell component production procedure, need, to the test carrying out electrical property after non-crystal silicon thin-film solar cell component processing, namely to carry out power test and withstand voltage Insulation test respectively.General non-crystal silicon thin-film solar cell component power test machine and withstand voltage insulation tester are produced by different manufacturers, and therefore its corresponding tester table used is independently, and separately tests, and namely needs to test through two procedures.And often kind of test machine all needs separate configurations operator to carry out test operation, the jointing that each test needs artificial plug battery component to dock with test machine.Particularly relate to 6 kilovolts of high-tension electricities when carrying out withstand voltage Insulation test, need in test process manually to wear the plug that insulating gloves carries out assembly pin and box sub, to the great hidden danger of the security presence of operator, and wear insulating gloves and be inconvenient to operate, have impact on production efficiency.
Therefore, how carrying out in power test and withstand voltage Insulation test process at non-crystal silicon thin-film solar cell component, avoiding manually realizing non-crystal silicon thin-film solar cell component is those skilled in the art's technical problems urgently to be resolved hurrily with docking of power test machine and withstand voltage insulation tester respectively.
Utility model content
In view of this, the purpose of this utility model is to provide the test of a kind of photovoltaic power and withstand voltage Insulation test board combination unit, with realize avoiding manually realizing non-crystal silicon thin-film solar cell component respectively with the object of docking of power test machine and withstand voltage insulation tester.To achieve these goals, the utility model provides following scheme:
A kind of photovoltaic power test and withstand voltage Insulation test board combination unit, comprise photovoltaic power tester, withstand voltage insulation tester, control device, assembly transmission cabinet and frame;
Wherein, described photovoltaic power tester, described withstand voltage insulation tester, described control device and described assembly transmission cabinet are installed in described frame;
Described assembly transmission cabinet comprises clamping device and probe unit, described clamping device is for clamping mesuring battary assembly, and described probe unit is for the electrical connection of the electrical connection and described withstand voltage insulation tester and described mesuring battary assembly that realize described photovoltaic power tester and described mesuring battary assembly;
Described control device is for the switching of the electrical connection of the electrical connection and described withstand voltage insulation tester and described mesuring battary assembly that control described photovoltaic power tester and described mesuring battary assembly.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, described assembly transmission cabinet also comprises for the transmission device of transmission mesuring battary assembly to the position of presetting;
Wherein, described transmission device comprises: back shaft, is arranged on the roller on described back shaft, supports the bearing of described back shaft, install described bearing supporting bracket and to the motor of described back shaft powered rotation.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, described assembly transmission cabinet also comprises line slide rail, first and promotes cylinder and the second promotion cylinder;
Described line slide rail is arranged in described frame, and described supporting bracket is arranged on described line slide rail;
Described first promotion cylinder and described second promotes cylinder and is arranged in described frame, all for promoting supporting bracket.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, described clamping device comprises:
Compress the first bakelite plate of described mesuring battary assembly first side, the first clamping cylinder be connected with described first bakelite plate;
Compress the second bakelite plate of described mesuring battary assembly second side, the second clamping cylinder be connected with described second bakelite plate;
Compress the 3rd bakelite plate of described mesuring battary assembly the 3rd side, the 3rd clamping cylinder be connected with described 3rd bakelite plate, to hoist cylinder with described 3rd clamping cylinder connected vertically first, described first cylinder that hoists is fixed in described frame;
Compress the 4th bakelite plate of described mesuring battary assembly the 4th side, the 4th clamping cylinder be connected with described 4th bakelite plate, to hoist cylinder with described 4th clamping cylinder connected vertically second, described second cylinder that hoists is fixed in described frame.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, the shape of cross section of described first bakelite plate and described second bakelite plate is rectangle.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, the shape of cross section of described 3rd bakelite plate and described 4th bakelite plate is L shape.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, described first bakelite plate, described second bakelite plate, described 3rd bakelite plate are provided with conductive sponge with the side contacted with described tested battery component of described 4th bakelite plate.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, described probe unit comprises probe cylinder, positive pole probe, negative pole probe, holding wire and probe bakelite plate;
Wherein, described holding wire is welded on described positive pole probe and described negative pole probe, described positive pole probe and described negative pole probe are arranged on described probe bakelite plate, for contacting with the terminal box electrode pads of described mesuring battary assembly, described probe bakelite plate is arranged on described probe cylinder, and described probe cylinder is arranged in described frame.
Preferably, in above-mentioned photovoltaic power test with withstand voltage Insulation test board combination unit, also comprise the feeding transmission platform described mesuring battary assembly being sent to described assembly transmission cabinet and the discharging transmission platform spread out of by the battery component surveyed, wherein, described feeding transmission platform is arranged on the porch of described assembly transmission cabinet, and described discharging transmission platform is arranged on the exit of described assembly transmission cabinet.
As can be seen from above-mentioned technical scheme, photovoltaic power test and withstand voltage Insulation test board combination unit that the utility model provides, comprise photovoltaic power tester, withstand voltage insulation tester, control device, assembly transmission cabinet and frame; Wherein, photovoltaic power tester, withstand voltage insulation tester, control device and assembly transmission cabinet are installed in frame.When the test of this photovoltaic power is applied with withstand voltage Insulation test board combination unit, mesuring battary assembly is put in assembly transmission cabinet, mesuring battary assembly clamps by the clamping device in assembly transmission cabinet, probe unit can realize the electrical connection of photovoltaic power tester and mesuring battary assembly and the electrical connection of withstand voltage insulation tester and mesuring battary assembly, under the effect of control device, realize the switching of the electrical connection of photovoltaic power tester and mesuring battary assembly and the electrical connection of withstand voltage insulation tester and mesuring battary assembly, thus realize the power of battery tester power test of battery component to be measured and withstand voltage insulation tester are tested the insulating properties of battery component to be measured.As can be seen here, the photovoltaic power test that the utility model provides switches with the automation that withstand voltage Insulation test board combination unit achieves battery component to be measured is connected with photovoltaic power tester and withstand voltage insulation tester, avoid manual operation, solve the hidden danger that the safety of manual operation to operator causes, and improve production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
The main TV structure schematic diagram of the assembly transmission cabinet that Fig. 1 provides for the utility model;
The plan structure schematic diagram of the assembly transmission cabinet that Fig. 2 provides for the utility model;
The structural representation of the clamping device that Fig. 3 provides for the utility model;
The structural representation of the clamping device that Fig. 4 provides for the utility model;
The structural representation of the probe unit that Fig. 5 provides for the utility model;
The structural representation of the photovoltaic power test that Fig. 6 provides for the utility model and withstand voltage Insulation test board combination unit;
The structural representation of the discharging transmission platform that Fig. 7 provides for the utility model;
The structural representation of the feeding transmission platform that Fig. 8 provides for the utility model.
Wherein, in Fig. 1-8:
Photovoltaic power tester 1, withstand voltage insulation tester 2, control device 3, assembly transmission cabinet 4, frame 5, clamping device 401, first bakelite plate 40101, first clamping cylinder 40102, second bakelite plate 40103, second clamping cylinder 40104, 3rd bakelite plate 40105, 3rd clamping cylinder 40106, first hoists cylinder 40107, 4th bakelite plate 40108, 4th clamping cylinder 40109, second hoists cylinder 40110, probe unit 402, probe cylinder 40201, positive pole probe 40202, negative pole probe 40203, probe bakelite plate 40204, transmission device 403, back shaft 40301, roller 40302, supporting bracket 40303, motor 40304, first promotes cylinder 404, second promotes cylinder 405, feeding transmission platform 6, discharging transmission platform 7, light box 8.
Embodiment
In order to make those skilled in the art better understand the technical solution of the utility model, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Refer to Fig. 1-Fig. 8, the photovoltaic power test provided for the utility model embodiment one and the structural representation of withstand voltage Insulation test board combination unit.
A kind of photovoltaic power test and withstand voltage Insulation test board combination unit, comprise photovoltaic power tester 1, withstand voltage insulation tester 2, control device 3, assembly transmission cabinet 4 and frame 5; Wherein, photovoltaic power tester 1, withstand voltage insulation tester 2, control device 3 and assembly transmission cabinet 4 are installed in frame 5; Assembly transmission cabinet 4 comprises clamping device 401 and probe unit 402, clamping device 401 is for clamping mesuring battary assembly, and probe unit 402 is for realizing the electrical connection of photovoltaic power tester 1 with mesuring battary assembly and the electrical connection of withstand voltage insulation tester 2 and mesuring battary assembly; Control device 3 is for controlling the switching of the electrical connection of photovoltaic power tester 1 and mesuring battary assembly and withstand voltage insulation tester 2 and the electrical connection of mesuring battary assembly.
When the test of this photovoltaic power is applied with withstand voltage Insulation test board combination unit, mesuring battary assembly is put in assembly transmission cabinet 4, mesuring battary assembly clamps by the clamping device 401 in assembly transmission cabinet 4, probe unit 402 can realize the electrical connection of photovoltaic power tester 1 with mesuring battary assembly and the electrical connection of withstand voltage insulation tester 2 and mesuring battary assembly, under the effect of control device 3, realize the switching of the electrical connection of photovoltaic power tester 1 and mesuring battary assembly and the electrical connection of withstand voltage insulation tester 2 and mesuring battary assembly, thus realize the power of battery tester power test of battery component to be measured and withstand voltage insulation tester 2 are tested the insulating properties of battery component to be measured.
As can be seen here, the photovoltaic power test that the utility model provides switches with the automation that withstand voltage Insulation test board combination unit achieves battery component to be measured is connected with photovoltaic power tester 1 and withstand voltage insulation tester 2, avoid manual operation, solve the problem of the hidden danger that the safety of manual operation to operator causes, and improve production efficiency.In addition, the photovoltaic power test provided at the utility model due to mesuring battary assembly completes power test with the same position of withstand voltage Insulation test board combination unit and insulating properties is tested, and decreases operation, saves the time.
Wherein light box 8 is arranged on the below of assembly transmission cabinet 4.Light source is provided to mesuring battary assembly.
Refer to Fig. 2, the photovoltaic power test provided for the utility model embodiment two and the structural representation of withstand voltage Insulation test board combination unit.Photovoltaic power test in the present embodiment is tested and withstand voltage Insulation test board combination unit similar with the photovoltaic power in withstand voltage Insulation test board combination unit and embodiment one, has just repeated no more, only introduce difference to something in common.
In the photovoltaic power test and withstand voltage Insulation test board combination unit of the present embodiment, assembly transmission cabinet 4 also comprises for the transmission device 403 of transmission mesuring battary assembly to the position of presetting; Wherein, transmission device 403 comprises: back shaft 40301, is arranged on the roller 40302 on back shaft 40301, installs the bearing of back shaft 40301, bearings mounted supporting bracket 40303 and the motor 40304 to back shaft 40301 powered rotation.
When mesuring battary assembly is transferred to another position from a position by needs, the back shaft 40301 that motor 40304 drives two ends to be arranged on bearing rotates, the mesuring battary assembly be positioned on back shaft 40301 moves under the rotation of back shaft 40301, until mesuring battary assembly arrives the position of presetting.When needs are tested battery component to be measured, motor 40304 starts, and back shaft 40301 rotational automaticization realizes assigned address mesuring battary assembly being sent into assembly transmission cabinet 4, and motor 40304 stops; After test completes, motor 40304 starts, and mesuring battary assembly is spread out of assembly transmission cabinet 4.Avoid and manually mesuring battary assembly put into assembly transmission cabinet 4 and after having tested, mesuring battary assembly taken out from assembly transmission cabinet 4, save time, raise the efficiency.
Refer to Fig. 3, the photovoltaic power test provided for the utility model embodiment three and the structural representation of withstand voltage Insulation test board combination unit.Photovoltaic power test in the present embodiment is tested and withstand voltage Insulation test board combination unit similar with the photovoltaic power in withstand voltage Insulation test board combination unit and embodiment two, has just repeated no more, only introduce difference to something in common.
The photovoltaic power provided at the present embodiment is tested with withstand voltage Insulation test board combination unit, and assembly transmission cabinet 4 also comprises line slide rail, first and promotes cylinder 404 and the second promotion cylinder 405; Line slide rail is arranged in frame 5, and supporting bracket 40303 is arranged on line slide rail; First promotion cylinder 404 and the second promotion cylinder 405 are arranged in frame 5, all for promoting supporting bracket 40303.
Wherein, the bearing at two ends owing to installing back shaft 40301 is arranged on the supporting bracket of both sides respectively
On 40303, supporting bracket 40303 is arranged on line slide rail, and the first promotion cylinder 404 be arranged in frame 5 is connected corresponding supporting bracket 40303 respectively with the second cylinder bar promoting cylinder 405.Promote cylinder 404 and the second flexible drive supporting bracket 40303 promoting cylinder 405 by first to move on line slide rail thus the position realizing being positioned at the mesuring battary assembly on the roller 40302 that is arranged on back shaft 40301 is moved.
In addition, the present embodiment also discloses a kind of specific constructive form of clamping device 401: clamping device 401 comprises: the first bakelite plate 40101 compressing mesuring battary assembly first side, the first clamping cylinder 40102 be connected with the first bakelite plate 40101; Compress the second bakelite plate 40103 of mesuring battary assembly second side, the second clamping cylinder 40104 be connected with the second bakelite plate 40103; Compress the 3rd bakelite plate 40105 of mesuring battary assembly the 3rd side, the 3rd clamping cylinder 40106 be connected with the 3rd bakelite plate 40105, to hoist cylinder 40107 with the 3rd clamping cylinder 40106 connected vertically first, first cylinder 40107 that hoists is fixed in frame 5; Compress the 4th bakelite plate 40108 of mesuring battary assembly the 4th side, the 4th clamping cylinder 40109 be connected with the 4th bakelite plate 40108, to hoist cylinder 40110 with the 4th clamping cylinder 40109 connected vertically second, second cylinder 40110 that hoists is fixed in frame 5; Wherein, mesuring battary assembly first side is relative with mesuring battary assembly second side, and mesuring battary assembly the 3rd side is relative with mesuring battary assembly the 4th side.
When mesuring battary assembly is in the predeterminated position of assembly transmission cabinet 4, be moved in the direction of turnover assembly transmission cabinet 4 to prevent mesuring battary assembly, first cylinder 40107 that hoists stretches out, the 3rd clamping cylinder 40106 is driven to fall, 3rd clamping cylinder 40106 stretches out the 3rd side that the 3rd bakelite plate 40105 be connected with the 3rd clamping cylinder 40106 blocks mesuring battary assembly, second cylinder 40110 that hoists stretches out, the 4th clamping cylinder 40109 is driven to fall, 4th clamping cylinder 40109 stretches out the 4th side that the 4th bakelite plate 40108 be connected with the 4th clamping cylinder 40109 clamps mesuring battary assembly.Then, first cylinder 40107 and second cylinder 40110 that hoists that hoists is retracted simultaneously, drives the 3rd bakelite plate 40105 and the 4th bakelite plate 40108 lifting to hold up mesuring battary assembly.At this moment first promote cylinder 404 and second and promote cylinder 405 and retract and drive roller 40302 to bounce back both sides.First clamping cylinder 40102 stretches out the first side that drive first bakelite plate 40101 compresses mesuring battary assembly, and now, the second clamping cylinder 40104 stretches out the second side that drive second bakelite plate 40103 compresses mesuring battary assembly.Thus the clamping realized battery component to be measured.When test completes, when needing to unclamp mesuring battary assembly, first promotion cylinder 404 and the second promotion cylinder 405 stretch out, first clamping cylinder 40102, second clamping cylinder 40104 shrinks, first cylinder 40107 and second cylinder 40110 that hoists that hoists stretches out, 3rd clamping cylinder 40106 and the 4th clamping cylinder 40109 shrink, then first cylinder 40107 and second cylinder 40110 that hoists that hoists shrinks, the 3rd clamping cylinder 40106 and the 4th clamping cylinder 40109 is driven to rise, make mesuring battary assembly can under the rotation of roller 40302, move out assembly transmission cabinet 4.
The utility model only discloses a kind of specific constructive form of clamping device 401, it should be noted that, other versions that can realize the clamping device 401 clamping mesuring battary assembly are all scopes of the utility model protection.
In addition, the shape of cross section that the utility model discloses the first bakelite plate 40101 and the second bakelite plate 40103 is rectangle, and the shape of cross section of the 3rd bakelite plate 40105 and the 4th bakelite plate 40108 is L shape.The utility model only discloses a kind of specific constructive form of bakelite plate, it should be noted that, other structures that can realize the bakelite plate clamping mesuring battary assembly are all scopes of the utility model protection.
Conductive sponge is provided with the side contacted with tested battery component of the 4th bakelite plate 40108 at the first bakelite plate 40101, second bakelite plate 40103, the 3rd bakelite plate 40105.Well known to a person skilled in the art, conductive sponge is produced by polymer composite foaming technique, foaming uniform pore diameter, softness and high resilience, play the effect of buffering when the first bakelite plate 40101, second bakelite plate 40103, the contacting with tested battery component of the 3rd bakelite plate 40105 and the 4th bakelite plate 40108.Simultaneously to have the conductive effective phase long for conductive sponge, and conductive sponge is not subject to the impact of temperature and humidity.
Refer to Fig. 4, the photovoltaic power test provided for the utility model embodiment four and the structural representation of withstand voltage Insulation test board combination unit.Photovoltaic power test in the present embodiment is tested and withstand voltage Insulation test board combination unit similar with the photovoltaic power in withstand voltage Insulation test board combination unit and embodiment three, has just repeated no more, only introduce difference to something in common.
The photovoltaic power provided at the utility model is tested and withstand voltage Insulation test board combination unit
In, probe unit 402 comprises probe cylinder 40201, positive pole probe 40202, negative pole probe 40203, holding wire and probe bakelite plate 40204; Wherein, holding wire is welded on positive pole probe 40202 and negative pole probe 40203, positive pole probe 40202 and negative pole probe 40203 are arranged on probe bakelite plate 40204, for contacting with the terminal box electrode pads of mesuring battary assembly, probe bakelite plate 40204 is arranged on probe cylinder 40201, and probe cylinder 40201 is arranged in frame 5.
When mesuring battary assembly is in the predeterminated position of assembly transmission cabinet 4, probe cylinder 40201 stretches out, probe bakelite plate 40204 is driven to move to the direction near mesuring battary assembly, make positive pole probe 40202 and negative pole probe 40203 be plugged into the positive and negative terminals of mesuring battary assembly respectively, realize the electrical connection of the positive and negative terminals of positive pole probe 40202, negative pole probe 40203 and mesuring battary assembly.When needs power switched test machine and withstand voltage insulation tester, controlled the switching of the electrical connection of photovoltaic power tester 1 and mesuring battary assembly and the electrical connection of withstand voltage insulation tester 2 and mesuring battary assembly by control device 3.Concrete is: the PLC in control device 3 sends switching command, is realized the switching of power test machine and withstand voltage insulation tester by holding wire.
In the photovoltaic power test and withstand voltage Insulation test board combination unit of the present embodiment, also comprise the feeding transmission platform 6 mesuring battary assembly being sent to assembly transmission cabinet 4 and the discharging transmission platform 7 spread out of by the battery component surveyed, wherein, feeding transmission platform 6 is arranged on the porch of assembly transmission cabinet 4, and discharging transmission platform 7 is arranged on the exit of assembly transmission cabinet 4.
Tested battery component is put on feeding transmission platform 6, by the transmission of feeding transmission platform 6, tested battery component is conveyed into assembly transmission cabinet 4, complete test in assembly transmission cabinet 4 after, transmission device 403 in assembly transmission cabinet 4 starts, tested battery component is sent to discharging transmission platform 7, through the transmission of discharging transmission platform 7, the tested battery component completing test is transported to assigned address.Avoid manual operation, save time, raise the efficiency.
" first ", " second " in the utility model etc. are in description and distinguish, and do not have other particular meaning.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and novel features.