Intellectual access sample system
Technical field
The utility model discloses a kind of intellectual access sample system, divides and belongs to sample storage and extraction system technical field, be applicable to the automatic access of coal sample or other samples by International Patent Classification (IPC) (IPC).
Background technology
Pneumatic pipeline material flow transmission system, be a kind of logistics means of conveyance of power based on Internet of Things control technology and with air, the operation point pipe special being distributed in zones of different couples together by this system, form a closed piping network, under the control of master control system, with dedicated transmissions bottle for means of delivery, the object of High Speed Transfer mutually between any operation point of any article realizing loading transfer bottle in close network.
At power industry or iron and steel metallurgy enterprise, often need to carry out sample analysis to coal, for different coal samples (coal sample), carry out distinguishing and marking, determined quality and the price of coal sample by chemical examination, coal analysis is the original foundation providing check when there is quality objection, relates to the economic interests of coal enterprise and relevant enterprise, therefore, the difference of coal sample is deposited in order and looked into and gets is very important.
China document CN 104267655 A discloses a kind of coal sample intelligent storage method and system, for storing the induction bottle being placed with coal sample, induction bottle is provided with the contactless IC card storing card number and coal sample information, described method is applied to described system, system comprises, card reader, be provided with automatic storage sample cabinet and the PLC of manipulator, method comprises: control card reader read be positioned at predeterminated position induction bottle on the card number of contactless IC card and coal sample information; Obtain card number and the coal sample information of contactless IC card; Search the location information of vacant pallet in automatic storage sample cabinet; Send vacant tray position information to PLC; Trigger PLC and control manipulator crawl induction bottle is put into vacant pallet position by predeterminated position; Record the location information of the card number of contactless IC card, coal sample information and vacant pallet.The open a kind of access sampling device of China document CN 104128219 A, relate to coal test equipment field, it comprises file for reference sample cabinet and the slewing arrangement of filing for reference in sample cabinet described in being arranged on, described slewing arrangement comprises: be vertically arranged on the S. A. of filing for reference in sample cabinet, with be arranged on described S. A., multiple depositing for supporting sample plasma bottle abandons sample dish, this access sampling device, settles sample plasma bottle by rotating slewing arrangement.
At present, in industrial and mining enterprises, the application of pneumatic pipeline material flow transmission system is less, as aforementioned two literature protocol, only relates to automation transmission or stores.Existing deposit sampling cabinet or access sampling device, as single storage sample frame or double storage sample frame, storage sample quantity is little.Robot actions is used when accessing sample bottle in prior art, manipulator adopts the mode of clamping (crawl) to be placed on by sample bottle on access sample tank bracket usually, this mode can coordinate with traditional belt-driving etc., but still Shortcomings and shortcoming: need during mobile example bottle in prior art to carry out capturing, move, place a series of action, expend time in longer, operating efficiency is low; Prior art is because adopt the mode mobile example bottle captured, so just need between neighboring samples bottle, to leave enough spaces to facilitate the turnover of manipulator, the space of causing each sample bottle parking space to take is comparatively large, can not deposit the space of sampling cabinet from point utilization.
Utility model content
For the deficiencies in the prior art, the utility model provides a kind of intellectual access sample system, is coordinated, realize the effect of safe transmission, intellectual access sample bottle by Pneumatic logistic with access cabinet, manipulator.
For achieving the above object, the utility model is achieved through the following technical solutions:
Intellectual access sample system, comprises and deposits sampling cabinet, and it connects pneumatic channel port, and this port extend into this and deposits in sampling cabinet;
Be provided with some layers of specimen holder depositing in sampling cabinet at least side, specimen holder is provided with several and vertically places sample bottles and the sample position in storehouse becoming matrix to arrange, and each sample position in storehouse has breach;
Deposit in sampling cabinet and be provided with manipulator, this manipulator front end is provided with can hold in the palm sample bottle and the pallet matched with described breach, this manipulator can carry out all around and up-and-down movement to access the sample bottle on specimen holder respectively along the longitudinal X-axis of cabinet, horizontal Y-axis and vertical Z axis, sample bottle can also be positioned on V axle pallet by manipulator, V axle pallet moves to dock pneumatic channel port along V axle, makes sample bottle shift cooperation between pneumatic channel and V axle pallet.
Further, described in deposit sampling cabinet top and connect pneumatic channel port, at access port, place is provided with motorized valve, and this valve can open or close sample bottle is passed through.
Further, described in the both sides of depositing in sampling cabinet be all provided with specimen holder, manipulator is arranged between this specimen holder, and this manipulator can rotate to make the pallet on manipulator can access sample bottle on the specimen holder of both sides along W axle.
Further, the distance between the every one deck specimen holder depositing sampling cabinet described in is greater than its accommodating sample bottle height.
Further, deposit described in sampling cabinet and be provided with the sample rack-layer that placement distinguished by large bottle.
Further, the pallet of described manipulator is provided with card reader, this card reader is connected with central controller and realizes Signal transmissions, chip is provided with to record the identity information of sample bottle in this bottle bottom each sample bottle that sampling cabinet is deposited in turnover, during manipulator access sample bottle, card reader reads the information of respective chip and is delivered to central controller with checking data information, manipulator is arranged on Y-axis slide rail, Y-axis slide rail is arranged on rotary seat, rotary seat is arranged on Z axis slide rail, Z axis slide rail upper and lower side is arranged on X-axis slide rail, and manipulator connects driver train respectively to control its sliding movement on each slide rail.
Further, the pallet of described manipulator is equipped with sensor, this sensor is connected with central controller.
Further, the described specimen holder depositing sampling cabinet can extend along cabinet longitudinal direction, form the holding channel of longitudinal extension between levels specimen holder, be provided with some cabinet doors at specimen holder lateral surface, buckled by blocking lock lever lock in each cabinet door and realize interlocking enabling or close the door.
In the utility model manipulator can along the longitudinal X-axis of cabinet, horizontal Y-axis and vertical Z axis carry out respectively all around and up-and-down movement to access the sample bottle on specimen holder, compared with prior art do not need to carry out to capture, move, place a series of action, directly just sample bottle can be moved on sample position in storehouse by pallet, shifting time is shorter, and work efficiency is high; Pallet to move in the breach that is mated and places sample bottle by the utility model in addition, replace the mode captured in prior art, the Distance geometry that can reduce between neighboring samples bottle reduces the space that each sample bottle takies, also can facilitate the turnover of manipulator, thus the space of depositing sampling cabinet can be made full use of.
Accompanying drawing explanation
Fig. 1 is the structural representation depositing sampling cabinet;
Fig. 2 is the structural representation of manipulator;
Fig. 3 is the front view depositing sampling system;
Fig. 4 is the birds-eye view depositing sampling system;
Fig. 5 is another structural representation of manipulator;
Fig. 6 is the left view depositing sampling system.
Detailed description of the invention
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Intellectual access sample system, Fig. 1 is the structural representation depositing sampling cabinet, as shown in Figure 1, comprise and deposit sampling cabinet 11, it connects pneumatic channel port, and this port extend into this and deposits in sampling cabinet, Fig. 6 is the left view depositing sampling system, as shown in Figure 6, the below of this pneumatic channel port is provided with V axis rail, this V axis rail is slidably equipped with V axle pallet 19;
As shown in Figure 1, be provided with some layers of specimen holder 12 depositing in sampling cabinet 11 at least side, specimen holder 12 is provided with several and vertically places sample bottles and the sample position in storehouse 13 becoming matrix to arrange, and each sample position in storehouse 13 has breach 14;
As shown in Figure 1, deposit in sampling cabinet 11 and be provided with manipulator, Fig. 2 is the structural representation of manipulator, as shown in Figure 2, this manipulator front end is provided with can hold in the palm sample bottle and the pallet 15 matched with breach 14 described in Fig. 1, Fig. 3 is the front view depositing sampling system, shown in composition graphs 3, this manipulator can along the longitudinal X-axis 111 of cabinet, in Fig. 2, horizontal Y-axis 112 and vertical Z axis 113 carry out before and after difference, left and right and up-and-down movement are with the sample bottle on specimen holder 12 in access graph 1, Fig. 6 is the left view depositing sampling system, shown in composition graphs 6, sample bottle can also be positioned on V axle pallet 19 by manipulator, V axle pallet 19 moves to dock pneumatic channel port along V axle 114, sample bottle is made to shift cooperation between pneumatic channel and V axle pallet 19.
By being connected depositing sampling cabinet with the port of pneumatic channel in the present embodiment, thus pneumatic pipeline material flow transmission system is used in industrial and mining enterprises field, such sample bottle can be entered into by pneumatic channel port and deposit sampling cabinet, the manipulator deposited in sampling cabinet can along the longitudinal X-axis of cabinet, horizontal Y-axis and vertical Z axis carry out front and back respectively, left and right and up-and-down movement are to access the sample bottle on specimen holder, compared with prior art do not need to capture, mobile, place a series of action, directly just sample bottle can be moved on the sample position in storehouse of specimen holder by pallet, shifting time is shorter, work efficiency is high, pallet to move in the breach that is mated and places sample bottle by the present embodiment, replace the mode captured in prior art, the Distance geometry that can reduce between neighboring samples bottle reduces the space that each sample bottle takies, also can facilitate the turnover of manipulator, thus the space of depositing sampling cabinet can be made full use of.
On the basis of above-described embodiment, further, Fig. 4 is the birds-eye view depositing sampling system, as shown in Figure 4, described in deposit sampling cabinet 11 top and connect pneumatic channel port, be provided with motorized valve 16 at access port place, this valve can open or close sample bottle is passed through.
On the basis of above-described embodiment, further, as shown in Figure 4, described both sides of depositing in sampling cabinet 11 are all provided with specimen holder 12, and manipulator is arranged between this specimen holder 12, and this manipulator can rotate to make the pallet 15 in Fig. 2 on manipulator can access sample bottle on both sides specimen holder 12 along W axle, Fig. 5 is another structural representation of manipulator, as shown in Figure 5, described W axle is the center shaft on rotary seat 17, and this manipulator can rotate along the center shaft W axle on rotary seat 17.
The both sides that the present embodiment is deposited in sampling cabinet are equipped with specimen holder, and manipulator is by rotating the sample bottle that can access on the specimen holder of both sides simultaneously, deposits sampling cabinet like this and can access more sample bottle, make full use of the space of depositing sampling cabinet.
On the basis of above-described embodiment, further, as shown in Figure 1, described in deposit sampling cabinet 11 every one deck specimen holder 12 between distance be greater than its accommodating sample bottle height, facilitate entering of sample bottle on the one hand, avoid encountering specimen holder; On the other hand, then exit when sample bottle to move to need to move down after on specimen holder by pallet, the job requirements of pallet can be met.
On the basis of above-described embodiment, further, as shown in Figure 1, described in deposit in sampling cabinet 11 and be provided with large bottle and distinguish the sample rack-layer of placing, the interval of such neighboring samples frame is different, thus can realize the sample bottle placing different size.
On the basis of above-described embodiment, further, as shown in Figure 2, the pallet 15 of described manipulator is provided with card reader, this card reader is connected with central controller and realizes Signal transmissions, chip is provided with to record the identity information of sample bottle in this bottle bottom each sample bottle depositing sampling cabinet 11 in turnover Fig. 1, during manipulator access sample bottle, card reader reads the information of respective chip and is delivered to central controller with checking data information, as illustrated in fig. 2 or fig. 5, manipulator is arranged on Y-axis 112 slide rail, Y-axis 112 slide rail is arranged on rotary seat 17, rotary seat 17 is arranged on Z axis 113 slide rail, Z axis 113 slide rail upper and lower side arranges in figure 3 on X-axis 111 slide rail, and manipulator connects driver train respectively to control its sliding movement on each slide rail.
On the basis of above-described embodiment, further, as shown in Figure 2, sensor is equipped with in pallet 15 side of described manipulator, and this sensor is connected with central controller, by this sensor, manipulator can sense sample bottle, and then sample bottle can be moved on specimen holder.
On the basis of above-described embodiment, further, as shown in Figure 1, the described specimen holder 12 depositing sampling cabinet 11 can extend along cabinet longitudinal direction, the holding channel of longitudinal extension is formed between levels specimen holder 12, be provided with some cabinet doors 18 at specimen holder 12 lateral surface, buckled by blocking lock lever lock in each cabinet door 18 and realize interlocking enabling or close the door.
The method of the continuous Card Reader synchrodata of intellectual access sample system, depositing sampling system can not automatic access in outage, need the artificial access sample bottle that opens the door, when automatic access can be carried out after access system Power resumption, need upgrade data message and the actual storage sample information of depositing in sampling system in central controller and carry out data syn-chronization, its step is as follows:
Manipulator tray extend into the bottom of every layer of specimen holder and to scan successively each sample position in storehouse along cabinet longitudinally and carry out continuous Card Reader, no touch, crawl and turnover action, whether the sensor on pallet and card reader scan each position in storehouse has the chip information bottom sample bottle and acquisition sample bottle and is transferred to central controller to upgrade the data message of this sample position in storehouse, so repeatedly every one deck, often the sample bottle information of side, each sample position in storehouse of depositing sampling cabinet are carried out synchronized update, recognition methods sees the following form:
Last it is noted that above each embodiment is only in order to illustrate the technical solution of the utility model, be not intended to limit; Although be described in detail the utility model with reference to foregoing embodiments, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein some or all of technical characteristic; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the scope of each embodiment technical scheme of the utility model.