CN204583716U - A kind of mensuration filling production lines upper container defect and defect container sorting equipment - Google Patents
A kind of mensuration filling production lines upper container defect and defect container sorting equipment Download PDFInfo
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- CN204583716U CN204583716U CN201520145226.0U CN201520145226U CN204583716U CN 204583716 U CN204583716 U CN 204583716U CN 201520145226 U CN201520145226 U CN 201520145226U CN 204583716 U CN204583716 U CN 204583716U
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- 230000007547 defect Effects 0.000 title claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000012360 testing method Methods 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 11
- 238000010079 rubber tapping Methods 0.000 claims description 10
- 239000007858 starting material Substances 0.000 claims description 3
- 230000000740 bleeding effect Effects 0.000 claims description 2
- 230000000881 depressing effect Effects 0.000 claims description 2
- 238000001514 detection method Methods 0.000 abstract description 16
- 238000013461 design Methods 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 230000007423 decrease Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 230000002950 deficient Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000002045 lasting effect Effects 0.000 description 2
- 241000817702 Acetabula Species 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Abstract
The utility model relates to filling production lines technical field, and a kind of mensuration filling production lines upper container defect and defect container sorting equipment, comprise a vacuum chuck device matched with container finish to be detected specifically; A vacuum that can produce, discharge vacuum occurs and storage device.The utility model does not need especially injecting gas owing to producing vacuum with vacuum chuck device, reduces energy consumption, decreases the secondary pollution to bottle, sanitation and hygiene; Detection bottle and bottle outlet sorting are united two into one, improves detection speed, reach rapidly and efficiently, if detection speed need be accelerated carry out governing speed by regulating drive motors frequency converter frequency; It is very high that detection and leakage bottle sort accuracy rate, and strong adaptability, can detect number of drawbacks container; Have employed pull of vacuum principle to detect and sorting, greatly reduce equipment cost, greatly reduce maintenance cost simultaneously, and make whole apparatus design succinct, greatly save the confined space; Strong adaptability, is widely used.
Description
[technical field]
The utility model relates to filling production lines technical field, specifically a kind of mensuration filling production lines upper container defect and defect container sorting equipment.
[background technology]
Existing filling production lines upper container defect testing and defect container sorting equipment mainly contain two kinds:
1) by a tracheae, the Compressed Gas in a pressure vessel being injected testing container, determining container whether defectiveness when whether stablizing according to bottle internal gas pressure after stopping gas injection.If air pressure declines and thinks that this detected container has the defects such as leakage lower than detection system during certain value, then is sorted away by bottle by a specialized agency.
2) by a tracheae by one as the Compressed Gas in the compressing devices such as piston-cylinder injects testing container, determine container whether defectiveness when whether stablizing according to bottle internal gas pressure after stopping gas injection.If air pressure declines and thinks that this detected container has the defects such as leakage lower than detection system during certain value, then is sorted away by bottle by a specialized agency.
Above device has following shortcoming:
1) need, with a large amount of gas (when particularly detecting bulk container), to consume energy high.
2) single detection speed is slow, needs pressure hold time.
3) need to configure high-precision pressure sensor, equipment cost is high.
4) owing to detecting, frequency is higher so sensor fatiguability damages, and maintenance cost is high.
5) when detect softer container as during plastic bottle because pressure can not the too high detection difficulty that makes strengthen, accuracy of detection is stressed the Accuracy of sensor and not high.
[summary of the invention]
The utility model object is the problems referred to above in order to solve filling production lines upper container defect testing and defect container sorting equipment in prior art, designs a kind of brief and practical, the mensuration filling production lines upper container defect that safe and efficient, cost is low and defect container sorting equipment.
To achieve these goals, design is a kind of measures filling production lines upper container defect and defect container sorting equipment, comprising:
One vacuum chuck device matched with container finish to be detected;
A vacuum that can produce, discharge vacuum occurs and storage device.
Described mensuration filling production lines upper container defect and defect container sorting equipment comprise vacuum generation and storage device, vacuum chuck device, stacked switch control valve device, container trap setting, container transfer apparatus, container releasing device and defect container sort and gathering-device, and concrete structure is as follows:
Container trap setting is arranged on container production line, for catching from production line and transmitting container, container trap setting is from producing linear flow to being provided with container entrance to be detected successively, container capture region, defect container release areas, zero defect container release areas and zero defect container delivery outlet, container capture region top is provided with vacuum chuck device, can match with the external tapping position of vacuum chuck device in the position of vessel port by container trap setting, vacuum chuck device is communicated with vacuum and occurs and storage device, vacuum chuck device is controlled by stacked switch control valve device, container transfer apparatus connects vacuum chuck device, container transfer apparatus can drive vacuum chuck device to be sent to zero defect container release areas through defect container release areas top, zero defect container release areas is provided with container releasing device, defect container release areas is provided with defect container sorting and gathering-device.
Described container trap setting comprises a rotary disk, disk outward flange is provided with several semicircles coordinated with testing container size, rotary disk porch is provided with container introducing mechanism, the top of circle disk center is provided with vacuum chuck device, vacuum chuck device top is provided with cam and cam lever, the external tapping of vacuum chuck device and the vessel port of container, for depressing vacuum chuck device, are connected by cam lever.
Described container transfer apparatus is by the driven by motor vacuum chuck device of adjustable rotating speed.
Described zero defect container release areas top is provided with cam and cam lever, and vacuum in vacuum release valve release container is opened in cam lever pressure, forms container releasing device.
Described defect container release areas end is provided with an interception bar.
Described vacuum chuck device installs a cylinder of bleeding, moves and take out cylinder piston to produce vacuum.
Described stacked switch control valve device adopts magnetic valve starter gate valve group to control.
Described container trap setting adopt position-sensing switch and magnetic valve and drive cylinder, motor controls, container releasing device adopt position-sensing switch and magnetic valve and drive cylinder, motor controls.
Described defect container release areas exit is provided with a moving runner is derived defect container.
The utility model is compared with the existing technology:
(1). do not need especially injecting gas owing to producing vacuum with vacuum chuck device, greatly reduce energy consumption, additionally reduce the secondary pollution to bottle, sanitation and hygiene;
(2). detection bottle and bottle outlet sorting being united two into one, substantially increases detection speed, reach rapidly and efficiently, if detection speed need be accelerated carry out governing speed by regulating drive motors frequency converter frequency, 9600 containers per hour can be reached;
(3). it is very high that detection and leakage bottle sort accuracy rate, and strong adaptability, can detect number of drawbacks container; Detect and sorting owing to have employed pull of vacuum principle, therefore do not need to configure a lot of high-precision instrument and meter, greatly reduce equipment cost, greatly reduce maintenance cost simultaneously, and make whole apparatus design succinct, greatly save the confined space;
(4). strong adaptability, application widely, can be designed the sucker adapted with it and just can detect and sort dissimilar container according to different vessels to be detected.
[accompanying drawing explanation]
Fig. 1 is the structural representation of the vacuum cup part of this device;
In Fig. 1: 1, container entrance to be detected, 2, container capture region, 3, cam is caught, 4, defect container release areas, 5, defect container sorting and gathering-device, 6, defect container collecting box, 7, vacuum tank, 8, release cam, 9, zero defect container release areas, 10, zero defect container delivery outlet, 11, rotating disk;
Fig. 2 is the structural representation of this device;
In Fig. 2: 1, drive motors, 2, container, 3, band catches semicircle rotating disk, 4, sucker, 5, vacuum release valve, 6, catch cam gear, 7, vavuum pump, 8, vacuum switch valve, 9, release cam device, 10, vacuum storage container, 11, power transmission shaft;
Specify Fig. 1 as Figure of abstract of the present utility model.
[detailed description of the invention]
Below in conjunction with accompanying drawing, the utility model is described in further detail, and the structure of this device and principle are very clearly concerning the people of this specialty.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
This device as shown in Figure 1, comprises, a vacuum chuck device matched with container finish to be detected, and a vacuum that can produce, discharge vacuum occurs and storage device, and specifically comprises with lower component:
One, pull of vacuum occurs and control device, comprises:
1) vacuum occurs and storage device, and 2) vacuum chuck device, 3) stacked switch control valve device.
Two, container catches, transmission, and release and sorting equipment, comprise:
1) container trap setting, 2) container transfer apparatus, 3) container releasing device, 4) defect container sorting and gathering-device.
Three, power and drive unit.
Four, automatic control system.
Pull of vacuum occurs and control device comprises a vacuum generation and vacuum storage device; A vacuum chuck device as suitable in bottle bottleneck with container to be detected; The stacked switch control valve device of above-mentioned two devices of connection.Vacuum occurs and vacuum storage device is responsible for producing and storing vacuum, is made up of a vavuum pump and reservoir vessel.Vacuum chuck device is the sucker designed and produced according to testing container mouth, is responsible for sealing vessel port and becomes vacuum by its aspiration container inner space, inner passage thus hold container.The valve that stacked switch control valve device is communicated by a vacuum switch valve and a vacuum release valve two groups of internal main passages forms, and it is to control the switch of these two valves by a cam gear.Vacuum switch valve is opened when vacuum cup external tapping has been placed to the vessel port of a testing container, connect vacuum cup and vacuum system passage, interior of the container is evacuated, the container be evacuated also just has been attracted on vacuum cup, along with the passage with vacuum system is cut off in the movement of vacuum cup again after about one second; Open vacuum release valve when the vacuum chuck device holding container is from container area to be detected to zero defect container area, in container, vacuum breaking makes vacuum cup discharge container.
Container catches, transmission, and release and sorting equipment comprise a container trap setting, a container transfer apparatus, and a container releasing device and container sort and gathering-device.Container trap setting is responsible for capturing vessel from streamline and is set on testing container mouth by the external tapping of vacuum chuck device exactly.First complete this function is do a rotary disk, the outward flange of disk process one with testing container semicircle of the same size, then do a container introducing mechanism container imported in this semicircle, and be exactly vacuum chuck device above the center of circle of semicircle.When this band container semicircle along with below disk rotational a to cam time cam lever just pressure vacuum cup cover in vessel port, the vacuum switch valve simultaneously opened towards vacuum system makes container inhale the seizure completing container on vacuum cup by being evacuated in container; Container transfer apparatus is responsible for the container transport that is captured to zero defect container area or defect container district.It leans on the driven by motor of an adjustable rotating speed to have the disk rotational catching semicircle to complete this function; The function of container releasing device is discharged by zero defect container in zero defect container area.When band container semicircle along with disk rotational to during zero defect container area above it the cam lever of cam just pressure open vacuum release valve and discharge vacuum in container, thus vacuum cup is when just discharging container without when suction, container falls into zero defect container area in the effect of deadweight; The function of defect container sorting and gathering-device to fall into the container collection in defect container region to collector.Defect container region will be fallen in transmission way when container defectiveness and with dial rotation, add an interception bar at defect container area distal and the container falling into defect container region is imported collector.
Power and drive unit are responsible for providing said apparatus to complete power needed for its function.Automatic control system is responsible for said apparatus and is completed the required control of its function.Vacuum occurs and storage device can install a suction cylinder on each vacuum chuck device, and mobile cylinder piston bleeds to produce vacuum.Stacked switch vacuum control valve gear can control by magnetic valve starter gate valve group.Container trap setting can add magnetic valve with position-sensing switch and drive cylinder and motor to control.Container releasing device, can add magnetic valve with position-sensing switch and drive cylinder and motor to control.Defect container sorting and gathering-device, can add a moving runner derives defect container in defect container exit, as shown in Figure 2.
Can according to the size of inspection instrument when container to be detected will be changed, weight and thickness adjust the speed of suction size and aspiration vacuum; Can control container detection speed according to vessel fabrication speed above when the number of containers change that need detect, it is per hour that detection speed can reach 9600 containers the soonest; When blocking before and after running into, automatic arrestment plays safeguard protection effect; The scrappage etc. of inspection instrument sum and container can be calculated.
When the container that will detect and sort Different Weight, volume or size is as bottle, the outer peripheral shape of disk can be changed, change sucker up to specification, pass through frequency converter regulable control vavuum pump rotating speed simultaneously thus regulate vacuum and vacuum draw speed, thus regulating suction size to ensure the bottle that can hold Different Weight and size.Bottle is heavier, larger or volume is larger, then tune up data of frequency converter, and the detection bottle that enough can hold this weight and size with pull of vacuum is as the criterion.
When container need to detect whether defectiveness time, catch testing container by container trap setting to be placed on testing container mouth to a fixed position and by the external tapping of vacuum chuck device, then control switchgroup control valve is connected vacuum and is occurred and storage device and vacuum chuck device inner vacuum.Like this, if when vacuum cup external tapping has been placed to the vessel port of a zero defect container, interior of the container can be pumped into vacuum, and also can be maintained turning off the vacuum passage final vacuum that is connected with vacuum plant, thus produce lasting suction flawless container is firmly inhaled on vacuum cup external tapping; If when vacuum cup external tapping has been placed to defective vessel port, sew because container has, its inside just cannot be pumped into vacuum or be pumped into certain vacuum, but after turning off the vacuum passage that is connected with vacuum plant, then vacuum cannot keep thus cannot produce suction or lasting suction by defective container suction on vacuum chuck device.If now with a transmitting device from container area Mobile vacuum Acetabula device to be detected to zero defect container area, then zero defect container is followed its arrival zero defect container area smoothly because can firmly inhale on vacuum chuck device, again by a container release control device release internal tank vacuum, flawless like this container falls into zero defect container collection region owing to losing suction in own wt effect.And defective container just can not to be followed it arrive zero defect container area but because own wt is shed to the defect container region below mobile route and sorted by defect container and defect container sorts out by gathering-device in mobile way because can not firmly inhale on vacuum chuck device.
Claims (9)
1. measure filling production lines upper container defect and a defect container sorting equipment, it is characterized in that comprising:
One vacuum chuck device matched with container finish to be detected;
A vacuum that can produce, discharge vacuum occurs and storage device;
Described mensuration filling production lines upper container defect and defect container sorting equipment comprise vacuum generation and storage device, vacuum chuck device, stacked switch control valve device, container trap setting, container transfer apparatus, container releasing device and defect container sort and gathering-device, and concrete structure is as follows:
Container trap setting is arranged on container production line, for catching from production line and transmitting container, container trap setting is from producing linear flow to being provided with container entrance to be detected successively, container capture region, defect container release areas, zero defect container release areas and zero defect container delivery outlet, container capture region top is provided with vacuum chuck device, can match with the external tapping position of vacuum chuck device in the position of vessel port by container trap setting, vacuum chuck device is communicated with vacuum and occurs and storage device, vacuum chuck device is controlled by stacked switch control valve device, container transfer apparatus connects vacuum chuck device, container transfer apparatus can drive vacuum chuck device to be sent to zero defect container release areas through defect container release areas top, zero defect container release areas is provided with container releasing device, defect container release areas is provided with defect container sorting and gathering-device.
2. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, it is characterized in that described container trap setting comprises a rotary disk, disk outward flange is provided with several semicircles coordinated with testing container size, rotary disk porch is provided with container introducing mechanism, the top of circle disk center is provided with vacuum chuck device, vacuum chuck device top is provided with cam and cam lever, the external tapping of vacuum chuck device and the vessel port of container, for depressing vacuum chuck device, are connected by cam lever.
3. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, is characterized in that the driven by motor vacuum chuck device of described container transfer apparatus by adjustable rotating speed.
4. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, it is characterized in that described zero defect container release areas top is provided with cam and cam lever, vacuum in vacuum release valve release container is opened in cam lever pressure, forms container releasing device.
5. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, is characterized in that described defect container release areas end is provided with an interception bar.
6. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, is characterized in that described vacuum chuck device installs a cylinder of bleeding, moves and take out cylinder piston to produce vacuum.
7. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, is characterized in that described stacked switch control valve device adopts magnetic valve starter gate valve group to control.
8. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, it is characterized in that described container trap setting adopt position-sensing switch and magnetic valve and drive cylinder, motor controls, container releasing device adopt position-sensing switch and magnetic valve and drive cylinder, motor controls.
9. a kind of mensuration filling production lines upper container defect as claimed in claim 1 and defect container sorting equipment, is characterized in that described defect container release areas exit is provided with a moving runner and is derived by defect container.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520145226.0U CN204583716U (en) | 2014-09-02 | 2015-03-13 | A kind of mensuration filling production lines upper container defect and defect container sorting equipment |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420502657 | 2014-09-02 | ||
| CN2014205026573 | 2014-09-02 | ||
| CN201520145226.0U CN204583716U (en) | 2014-09-02 | 2015-03-13 | A kind of mensuration filling production lines upper container defect and defect container sorting equipment |
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| CN204583716U true CN204583716U (en) | 2015-08-26 |
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| CN201520145226.0U Expired - Fee Related CN204583716U (en) | 2014-09-02 | 2015-03-13 | A kind of mensuration filling production lines upper container defect and defect container sorting equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105157929A (en) * | 2015-09-02 | 2015-12-16 | 佛山市瀛辉包装机械设备有限公司 | Rotary plastic container leak tester |
| CN106111560A (en) * | 2016-08-10 | 2016-11-16 | 桐乡华锐自控技术装备有限公司 | A kind of jump a queue the device for eliminating of substandard products and method for cillin bottle |
| CN109060247A (en) * | 2018-06-21 | 2018-12-21 | 郑州郑先医药科技有限公司 | A kind of medicine bottle leakage detection apparatus for drug production |
| CN109195719A (en) * | 2016-06-02 | 2019-01-11 | 罗伯特·博世有限公司 | Device and method for checking container |
| CN116651777A (en) * | 2023-07-26 | 2023-08-29 | 北京日光旭升精细化工技术研究所 | Shampoo filling tightness detection sorting device |
-
2015
- 2015-03-13 CN CN201520145226.0U patent/CN204583716U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105157929A (en) * | 2015-09-02 | 2015-12-16 | 佛山市瀛辉包装机械设备有限公司 | Rotary plastic container leak tester |
| CN109195719A (en) * | 2016-06-02 | 2019-01-11 | 罗伯特·博世有限公司 | Device and method for checking container |
| CN109195719B (en) * | 2016-06-02 | 2021-04-27 | 星德科技术有限公司 | Device and method for inspecting containers |
| CN106111560A (en) * | 2016-08-10 | 2016-11-16 | 桐乡华锐自控技术装备有限公司 | A kind of jump a queue the device for eliminating of substandard products and method for cillin bottle |
| CN109060247A (en) * | 2018-06-21 | 2018-12-21 | 郑州郑先医药科技有限公司 | A kind of medicine bottle leakage detection apparatus for drug production |
| CN109060247B (en) * | 2018-06-21 | 2020-08-18 | 江西银涛药业有限公司 | A medicine bottle leak hunting device for drug manufacturing |
| CN116651777A (en) * | 2023-07-26 | 2023-08-29 | 北京日光旭升精细化工技术研究所 | Shampoo filling tightness detection sorting device |
| CN116651777B (en) * | 2023-07-26 | 2023-09-26 | 北京日光旭升精细化工技术研究所 | Shampoo filling tightness detection sorting device |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150826 |
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| CF01 | Termination of patent right due to non-payment of annual fee |