CN204569631U - A kind of electroplating wastewater evaporation concentration device - Google Patents

A kind of electroplating wastewater evaporation concentration device Download PDF

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Publication number
CN204569631U
CN204569631U CN201520084779.XU CN201520084779U CN204569631U CN 204569631 U CN204569631 U CN 204569631U CN 201520084779 U CN201520084779 U CN 201520084779U CN 204569631 U CN204569631 U CN 204569631U
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communicated
separator
condenser
water
electroplating wastewater
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胡继忠
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JIANGYIN JIANGZHONG EQUIPMENT MANUFACTURING Co Ltd
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JIANGYIN JIANGZHONG EQUIPMENT MANUFACTURING Co Ltd
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Abstract

The utility model discloses a kind of electroplating wastewater evaporation concentration device, comprise the separator for gas-liquid separation; Be arranged at separator lower end and the well heater be communicated with it; Be arranged at heater base and the floatation device be communicated with it; The overboard pump of the underflow in floatation device being discharged is communicated with floatation device; Be arranged at the condenser of separator side for condensed steam, described condenser is communicated with by condenser tank railway carriage or compartment with between separator; Be arranged at condenser lower end for collecting the condensate water pot of water of condensation; Be communicated with condensate water pot and the condensate pump that water of condensation is exported.Apparatus structure described in this patent is compact, and floor space is little, easy to operate, adopt the mode that pure physical evaporation is concentrated, process thoroughly, under the prerequisite of chemical property not changing waste water, can also be reused as electroplating technology water by the water of condensation be evaporated; Adopt the evaporation pattern of band floatation device, efficiently solve a difficult problem for the inorganic salt in electroplating wastewater, organic fouling and clogging.

Description

A kind of electroplating wastewater evaporation concentration device
Technical field
The utility model relates to a kind of electroplating wastewater evaporation concentration device.
Background technology
As everyone knows, at present for the process of high-concentration electroplating wastewater, conventional chemical process, consumption chemical reagent is many, and process is not thorough, and the electroplating wastewater component that different electroplating technology produces is not quite similar again, adopt chemical process process, have by product and produce, often cause new pollution.Conventional evaporation concentration equipment, for the easily fouling again of the inorganic salt in electroplating wastewater, causes heat transfer coefficient to reduce, causes the deterioration of evaporation concentration, even make evaporation to proceed.Prior art is badly in need of a kind of compact construction, is processed electroplating wastewater evaporation concentration device that is thorough, little, the less scaling blocking of water consumption.
Summary of the invention
The purpose of this utility model is to overcome the defect existed in prior art, provides a kind of compact construction, processes electroplating wastewater evaporation concentration device that is thorough, little, the less scaling blocking of water consumption.
For achieving the above object, the technical solution of the utility model there is provided a kind of electroplating wastewater evaporation concentration device, comprises the separator for gas-liquid separation; Be arranged at separator lower end and the well heater be communicated with it; Be arranged at heater base and the floatation device be communicated with it; The overboard pump of the underflow in floatation device being discharged is communicated with floatation device; Be arranged at the condenser of separator side for condensed steam, described condenser is communicated with by condenser tank railway carriage or compartment with between separator; Be arranged at condenser lower end for collecting the condensate water pot of water of condensation; Be communicated with condensate water pot and the condensate pump that water of condensation is exported.Apparatus structure described in this patent is compact, and floor space is little, easy to operate, adopt the mode that pure physical evaporation is concentrated, process thoroughly, under the prerequisite of chemical property not changing waste water, can also be reused as electroplating technology water by the water of condensation be evaporated; Adopt the evaporation pattern of band floatation device, efficiently solve a difficult problem for the inorganic salt in electroplating wastewater, organic fouling and clogging.
As preferably, described device also comprises the vacuum pump for vacuumizing in system, and described vacuum pump is communicated with condenser tank railway carriage or compartment.Such design can make to form vacuum state in system, starts to evaporate (vacuum tightness-0.08Mpa) when feed liquid reaches 60 DEG C, is conducive to improving gas-liquid separation effect.
As preferably, described separator is provided with blow-down pipe.Such design is where necessary by the gas emptying in separator.
As preferably, described well heater is communicated with expander, and described well heater is electric heater, and electric heater is provided with electric heating tube.Like this be designed with to be beneficial to avoids container too high pressure to cause damage to equipment.
As preferably, described each structure and parts are all controlled by PLC.The automatic control of implement device is convenient in such design.
As preferably, also comprise the electrical control cubicles for controlling.Such design convenient operation.
Advantage of the present utility model and beneficial effect are: the apparatus structure described in this patent is compact, floor space is little, easy to operate, adopt the mode that pure physical evaporation is concentrated, process thoroughly, under the prerequisite of chemical property not changing waste water, can also be reused as electroplating technology water by the water of condensation be evaporated; Adopt the evaporation pattern of band floatation device, efficiently solve a difficult problem for the inorganic salt in electroplating wastewater, organic fouling and clogging.
Accompanying drawing explanation
Fig. 1 is the utility model structural representation.
In figure: 1, electrical control cubicles; 2, vacuum pump; 3, condensate pump; 4, condensate water pot; 5, condenser; 6, condenser tank railway carriage or compartment; 7, blow-down pipe; 8, separator; 9, expander; 10, well heater; 11, electric heating tube; 12, floatation device; 13, discharging pump.
Embodiment
Below in conjunction with drawings and Examples, embodiment of the present utility model is further described.Following examples only for clearly the technical solution of the utility model being described, and can not limit protection domain of the present utility model with this.
As shown in Figure 1, plant electroplating wastewater evaporation concentration device, comprise the separator 8 for gas-liquid separation; Be arranged at separator 8 lower end and the well heater 10 be communicated with it; Be arranged at the floatation device 12 be communicated with bottom well heater 10 and with it; The overboard pump of the underflow in floatation device 12 being discharged is communicated with floatation device 12; Be arranged at the condenser 5 of separator 8 side for condensed steam, described condenser 5 is communicated with by condenser tank railway carriage or compartment 6 with between separator 8; Be arranged at condenser 5 lower end for collecting the condensate water pot 4 of water of condensation; Be communicated with condensate water pot 4 and the condensate pump 3 that water of condensation is exported.
Described device also comprises the vacuum pump 2 for vacuumizing in system, and described vacuum pump 2 is communicated with condenser tank railway carriage or compartment 6.
Described separator 8 is provided with blow-down pipe 7.
Described well heater 10 is communicated with expander 9, and described well heater 10 is electric heater 10, and electric heater 10 is provided with electric heating tube 11.
Described each structure and parts are all controlled by PLC.
Also comprise the electrical control cubicles 1 for controlling.
During use, opening vacuum pump 2 makes system form vacuum state, open the water coolant turnover valve of condenser 5 simultaneously, electrical control cubicles 1 sets heating schedule, separator 8 is entered after the stoste metering of normal temperature, heating unit is opened when feed liquid reaches working level, start to carry out heating evaporation to feed liquid, start when feed liquid reaches 60 DEG C to evaporate (vacuum tightness-0.08Mpa), the liquid-vapor mixture produced during evaporation carries out vapor-liquid separation in separator 8, secondary steam enters condenser tank railway carriage or compartment 6 after rising, water is condensed into after condenser 5, collect in condensate water pot 4, the water of condensation that evaporation produces gets to reuse in electroplate technology by condensate pump 3.The underflow produced after evaporation enters in floatation device 12, is discharged by discharging pump 13.
When this apparatus design, fully take into account a difficult problem for inorganic salt, organic fouling and clogging, so adopt the Steaming structure of band floatation device 12, such design has following beneficial effect:
1, short circuit temperature difference loss is little, crystal growth district and crystal negative area are separately, enter well heater 10 and carry out the hydronic solution being a cancellation degree of supersaturation, its crystalline content is few, not easily formed and scab, both suppressed a nucleation rate, increase crystal mean particle size, slow down again evaporator room inwall salt crust speed, extend the cleaning interval; 2, the crystal amount in circulation feed liquid is few, and especially coarse-grain amount is less, decreases the collision opportunity of crystal and pump impeller, reduces secondary nucleation speed; 3, feed liquid heat up that the thin brilliant solvency action that produces is more effective 4 through well heater 10, inorganic salt crystal classification in floatation device 12 of separating out, washing and thickening, the temperature of discharging salt slurry is reduced, decrease thermosteresis, and alleviate the corrosion to follow-up equipment; 5, in interchanger, velocity flow profile is even, to avoid larger velocity slope, guarantee uniformity of temperature profile (as traverse baffle district), ensure rational Pressure Drop and do not cause corrosion prerequisite under, improve flow velocity to contribute to reducing dirt (evaporating under vacuum conditions, temperature when improving the flow velocity of feed liquid and reduce evaporation); 6, adopt minimum dead band and low flow velocity district during design, this device is highly polished with material contact site, and resistance little (improving the smooth finish of tube wall and tank skin), makes dirty layer not easily be formed, and have strong souring to dirty layer.Efficiently solve fouling and blockage problem that high salinity in electroplating wastewater, high organism cause heat-transfer surface.
The control of this device requires the PLC full automatic control two kinds of Non-follow control and man-machine interface according to user.
The above is only preferred implementation of the present utility model; should be understood that; for those skilled in the art; do not departing from the front lower of the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (6)

1. an electroplating wastewater evaporation concentration device, is characterized in that: comprise the separator for gas-liquid separation; Be arranged at separator lower end and the well heater be communicated with it; Be arranged at heater base and the floatation device be communicated with it; The overboard pump of the underflow in floatation device being discharged is communicated with floatation device; Be arranged at the condenser of separator side for condensed steam, described condenser is communicated with by condenser tank railway carriage or compartment with between separator; Be arranged at condenser lower end for collecting the condensate water pot of water of condensation; Be communicated with condensate water pot and the condensate pump that water of condensation is exported.
2. electroplating wastewater evaporation concentration device as claimed in claim 1, it is characterized in that: described device also comprises the vacuum pump for vacuumizing in system, described vacuum pump is communicated with condenser tank railway carriage or compartment.
3. electroplating wastewater evaporation concentration device as claimed in claim 2, is characterized in that: described separator is provided with blow-down pipe.
4. electroplating wastewater evaporation concentration device as claimed in claim 2 or claim 3, it is characterized in that: described well heater is communicated with expander, described well heater is electric heater, and electric heater is provided with electric heating tube.
5. electroplating wastewater evaporation concentration device as claimed in claim 4, is characterized in that: described each structure and parts are all controlled by PLC.
6. electroplating wastewater evaporation concentration device as claimed in claim 5, is characterized in that: also comprise the electrical control cubicles for controlling.
CN201520084779.XU 2015-02-06 2015-02-06 A kind of electroplating wastewater evaporation concentration device Active CN204569631U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105854339A (en) * 2016-05-12 2016-08-17 江阴市江中设备制造有限公司 MVR (mechanical vapor recompression) evaporative crystallizer with scale removing and preventing functions
CN106629941A (en) * 2016-12-06 2017-05-10 敦南科技(无锡)有限公司 Nickel-bearing wastewater treatment system
CN109850970A (en) * 2019-03-29 2019-06-07 珠海市玛斯特五金塑胶制品有限公司 A kind of nickel system Waste water concentrating processing method and its processing system
CN111747463A (en) * 2020-06-17 2020-10-09 江苏江中纪元科技有限公司 Multi-effect evaporation crystallization equipment and multi-effect evaporation crystallization process

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105854339A (en) * 2016-05-12 2016-08-17 江阴市江中设备制造有限公司 MVR (mechanical vapor recompression) evaporative crystallizer with scale removing and preventing functions
CN106629941A (en) * 2016-12-06 2017-05-10 敦南科技(无锡)有限公司 Nickel-bearing wastewater treatment system
CN109850970A (en) * 2019-03-29 2019-06-07 珠海市玛斯特五金塑胶制品有限公司 A kind of nickel system Waste water concentrating processing method and its processing system
CN111747463A (en) * 2020-06-17 2020-10-09 江苏江中纪元科技有限公司 Multi-effect evaporation crystallization equipment and multi-effect evaporation crystallization process

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