CN204565423U - Plate type heat exchanger welding equipment - Google Patents
Plate type heat exchanger welding equipment Download PDFInfo
- Publication number
- CN204565423U CN204565423U CN201420862553.3U CN201420862553U CN204565423U CN 204565423 U CN204565423 U CN 204565423U CN 201420862553 U CN201420862553 U CN 201420862553U CN 204565423 U CN204565423 U CN 204565423U
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- positioning device
- clamp positioning
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- joint robot
- driving mechanism
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Abstract
The utility model discloses a kind of plate type heat exchanger welding equipment, includes the first clamp positioning device, the second clamp positioning device, six-joint robot, bonding machine and master control cabinet; By utilizing the first clamp positioning device, clamping and positioning is carried out to two superimposed dorsad heat radiation plates, and coordinate the laser utilizing six-joint robot and bonding machine to produce to pass the through hole periphery of resigning hole directive heat radiation plate, make the through hole periphery seal welding of two heat radiation plates together, utilize the second clamp positioning device multiple pieces unit of plate be superimposed together will to be carried out to compression location, the edge of adjacent two pieces unit of plates of laser alignment coordinating bonding machine and six-joint robot to produce welds; Adopt laser weld effectively can reduce the deflection of heat radiation plate, reduce injury tolerance, welding precision is higher, improve the welding quality of product, ensure the impact that the heat conduction efficiency of product is not welded, thus the serviceability of improving product, and welding efficiency have also been obtained raising.
Description
Technical field
The utility model relates to plate type heat exchanger and manufactures art, refers in particular to a kind of plate type heat exchanger welding equipment.
Background technology
Plate type heat exchanger is by a series of a kind of new type high efficient heat exchanger with the sheet metal closed assembly of certain bellows-shaped.Form thin rectangular shape passage between various plate, carry out exchange heat by plate.The ideal equipment that plate type heat exchanger is liquid-liquid, liquid-vapour carries out heat exchange.The features such as it has that heat exchange efficiency is high, heat loss is little, advantages of compact and light structure, floor space are little, install easy to clean, be widely used, long service life.Under uniform pressure damaed cordition, doubly, floor space is 1/3rd of pipe heat exchanger to its ratio of heat transfer coefficient tubular heat exchanger height 3-5, and heat recovery rate can up to more than 90%.
Plate type heat exchanger relatively simple for structure, it is usually superimposed together by multiple pieces unit of plate and is welded, each pieces unit of plate is superimposed dorsad and weld together by two heat radiation plates, but, the welding method of current plate type heat exchanger still rests on and uses traditional welding method (as electric resistance welding, argon arc welding, electron beam welding, plasma welds), because heat radiation plate Thickness Ratio is thinner, above-mentioned traditional welding method makes heat radiation plate easily be out of shape, thus affect the welding quality of product, and cause the heat conduction efficiency of product to reduce, above-mentioned welding method all adopts pure manual welding simultaneously, welding efficiency is low.
Utility model content
In view of this, the utility model is for the disappearance of prior art existence, and its main purpose is to provide a kind of plate type heat exchanger welding equipment, and it effectively can solve and adopt welding method welded plate type heat exchanger of tradition to there is the low and problem that welding quality is bad of efficiency.
For achieving the above object, the utility model adopts following technical scheme:
A kind of plate type heat exchanger welding equipment, includes the first clamp positioning device, the second clamp positioning device, six-joint robot, bonding machine and master control cabinet;
This first clamp positioning device includes the first support, pressing plate and the first driving mechanism, the workbench of this first support is provided with positioning seat, this pressing plate can be arranged on the first support up and downly, this pressing plate is positioned at directly over positioning seat, this pressing plate is provided with the resigning hole matched with the through hole of the plate that dispels the heat, this first driving mechanism to be arranged in the first support and to be with dynamic pressure plate up and down;
This second clamp positioning device includes the second support, platen, the second driving mechanism and the 3rd driving mechanism, the workbench of this second support is provided with rotational positioning dish, this second driving mechanism to be arranged in the second support and to drive rotational positioning dish to rotate, this platen is suspended at directly over rotational positioning dish, and the 3rd driving mechanism is arranged at the top of the second support and drives platen up and down;
This six-joint robot connecting welding machine, six-joint robot is between the first clamp positioning device and the second clamp positioning device, and this six-joint robot has laser welding system;
This first clamp positioning device, the second clamp positioning device are all connected master control cabinet with six-joint robot.
As a kind of preferred version, described first driving mechanism is two driving cylinder bodies, and this two piston rod driving cylinder body to stretch out is fixedly connected with the two ends of pressing plate respectively.
As a kind of preferred version, all sides of described rotational positioning dish are provided with teeth, and this second driving mechanism has gear, and this gear engages with teeth.
As a kind of preferred version, described 3rd driving mechanism is for driving cylinder body, this driving cylinder body is arranged at the top of the second support, cylinder body is driven to be extended with piston rod, the lower end of this piston rod is connected with sliding seat, this sliding seat and platen are rotationally connected, and the top of this second support is provided with guide rod, and the lower end of guide rod is fixedly connected with sliding seat.
As a kind of preferred version, include Hydraulic Station further, this Hydraulic Station connects the first clamp positioning device, the second clamp positioning device, six-joint robot and master control cabinet.
As a kind of preferred version; include protection case further; one side of this protection case is provided with the first doorway and the second doorway; the another side of this protection case is provided with the 3rd doorway; this the first clamp positioning device is positioned at the inner side on the first doorway; this the second clamp positioning device is positioned at the inner side on the second doorway, and this master control cabinet is positioned at the inner side on the 3rd doorway.
As a kind of preferred version, described six-joint robot is configured with CCD seam tracking system.
The utility model compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution:
By utilizing the first clamp positioning device, clamping and positioning is carried out to two superimposed dorsad heat radiation plates, and coordinate the laser utilizing six-joint robot and bonding machine to produce to pass the through hole periphery of resigning hole directive heat radiation plate, make the through hole periphery seal welding of two heat radiation plates together, thus obtained pieces unit of plate; And, utilize the second clamp positioning device multiple pieces unit of plate be superimposed together will to be carried out to compression location, the edge of adjacent two pieces unit of plates of laser alignment coordinating bonding machine and six-joint robot to produce welds, thus the periphery seal welding making adjacent two pieces unit of plates together; Adopt laser weld effectively can reduce the deflection of heat radiation plate, reduce injury tolerance, welding precision is higher, improve the welding quality of product, ensure the impact that the heat conduction efficiency of product is not welded, thus the serviceability of improving product, and welding efficiency have also been obtained raising.
For more clearly setting forth architectural feature of the present utility model and effect, below in conjunction with accompanying drawing and specific embodiment, the utility model is described in detail.
Accompanying drawing explanation
Fig. 1 is the stereogram that in the preferred embodiment of the utility model, multiple pieces unit of plate is superimposed together;
Fig. 2 is the sectional view that in the preferred embodiment of the utility model, multiple pieces unit of plate is superimposed together;
Fig. 3 is the perspective view of welding equipment in the preferred embodiment of the utility model;
Fig. 4 is the stereogram of the first clamp positioning device in the preferred embodiment of the utility model;
Fig. 5 is the stereogram of the second clamp positioning device in the preferred embodiment of the utility model;
Fig. 6 is the view of welding process in the preferred embodiment of the utility model.
Accompanying drawing identifier declaration:
10, the first clamp positioning device 11, first support
12, pressing plate 121, resigning hole
13, the first driving mechanism 14, positioning seat
20, the second clamp positioning device 21, second support
22, platen 23, second driving mechanism
231, gear 24, the 3rd driving mechanism
25, rotational positioning dish 251, teeth
26, sliding seat 27, guide rod
30, six-joint robot 31, laser welding system
40, bonding machine 50, master control cabinet
60, pieces unit of plate 61, heat radiation plate
601, through hole 70, Hydraulic Station
80, case 81, first doorway is protected
82, the second doorway 83, the 3rd doorway.
Detailed description of the invention
Please refer to shown in Fig. 1 to Fig. 6, that show the concrete structure of the preferred embodiment of the utility model, include the first clamp positioning device 10, second clamp positioning device 20, six-joint robot 30, bonding machine 40 and master control cabinet 50.
Wherein, this first clamp positioning device 10 includes the first support 11, pressing plate 12 and the first driving mechanism 13, the workbench of this first support 11 is provided with positioning seat 14, this pressing plate 12 can be arranged on the first support 10 up and downly, this pressing plate 12 is positioned at directly over positioning seat 14, this pressing plate 12 is provided with the resigning hole 121 matched with the through hole 601 of the plate 61 that dispels the heat, resigning hole 121 can be circle or ellipse etc., two heat radiation plates 61 are away form one another superimposedly can constitute pieces unit of plate 60, this first driving mechanism 13 to be arranged in the first support 11 and to be with dynamic pressure plate 12 up and down, in the present embodiment, this first driving mechanism 13 is two driving cylinder bodies, this two piston rod (not shown) driving cylinder body to stretch out is fixedly connected with the two ends of pressing plate 12 respectively.
This second clamp positioning device 20 includes the second support 21, platen 22, second driving mechanism 23 and the 3rd driving mechanism 24, the workbench of this second support 21 is provided with rotational positioning dish 25, this second driving mechanism 23 to be arranged in the second support 21 and to drive rotational positioning dish 25 to rotate, in the present embodiment, all sides of this rotational positioning dish 25 are provided with teeth 251, this second driving mechanism 23 has gear 231, and this gear 231 engages with teeth 251; This platen 22 is suspended at directly over rotational positioning dish 25,3rd driving mechanism 24 is arranged at the top of the second support 21 and drives platen 22 up and down, in the present embodiment, 3rd driving mechanism 24 is for driving cylinder body, this driving cylinder body is arranged at the top of the second support 21, cylinder body is driven to be extended with piston rod (not shown), the lower end of this piston rod is connected with sliding seat 26, this sliding seat 26 is rotationally connected with platen 22, and the top of this second support 21 is provided with guide rod 27, the lower end of guide rod 27 is fixedly connected with sliding seat 26.
This six-joint robot 30 connecting welding machine 40, six-joint robot 40 is between the first clamp positioning device 10 and the second clamp positioning device 20, this six-joint robot 30 has laser welding system 31, and this six-joint robot 30 is configured with CCD seam tracking system (not shown).
This first clamp positioning device 10, second clamp positioning device 20 is all connected master control cabinet 50 with six-joint robot 30.Include Hydraulic Station 70 further, this Hydraulic Station 70 connects the first clamp positioning device 10, second clamp positioning device 20, six-joint robot 30 and master control cabinet 50.
And; include protection case 80 further; one side of this protection case 80 is provided with the first doorway 81 and the second doorway 82; the another side of this protection case 80 is provided with the 3rd doorway 83; this first clamp positioning device 10 is positioned at the inner side on the first doorway 81; this second clamp positioning device 20 is positioned at the inner side on the second doorway 82, and this master control cabinet 50 is positioned at the inner side on the 3rd doorway 83.
The course of work that the present embodiment is described in detail in detail is as follows:
(1) get two pieces of heat radiation plates 61 and be superimposed together dorsad each other, and make the through hole 601 on two heat radiation plates 61 be opposite to each other connection, then coordinate and utilize pressing plate 12 and the first driving mechanism 13 to be positioned on positioning seat 14 by two heat radiation plates 61, and the through hole 601 of the resigning hole 121 on pressing plate 12 to heat radiation plate 61 is just right.
(2) bonding machine 40 and six-joint robot 30 work, the laser that laser welding system 31 on six-joint robot 30 produces is through through hole 601 periphery of resigning hole 121 directive heat radiation plate 61, make the through hole 601 periphery seal welding of two heat radiation plates 61 together, thus obtained pieces unit of plate 60.
(3) repeat step (1) and the obtained multiple pieces unit of plate 60 of step (2), and multiple pieces unit of plate 60 is superimposed on from lower to upper successively on the rotational positioning dish 25 of the second clamp positioning device 20.
(4) the 3rd driving mechanisms 24 drive platen 22 movable downwards, make platen 22 carry out compression location to multiple pieces unit of plate 60 be superimposed together.
(5) bonding machine 40 and six-joint robot 30 work, the edge of adjacent two pieces unit of plates 60 of laser alignment that the laser welding system 31 on six-joint robot 30 produces welds, simultaneously, in the process of welding, rotational positioning dish 25 is driven to rotate by the second driving mechanism 23, the pieces unit of plate 60 be superimposed together is rotated, thus the periphery seal welding making adjacent two pieces unit of plates 60 together.
Design focal point of the present utility model is: carry out clamping and positioning by utilizing the first clamp positioning device to two superimposed dorsad heat radiation plates, and coordinate the laser utilizing six-joint robot and bonding machine to produce to pass the through hole periphery of resigning hole directive heat radiation plate, make the through hole periphery seal welding of two heat radiation plates together, thus obtained pieces unit of plate; And, utilize the second clamp positioning device multiple pieces unit of plate be superimposed together will to be carried out to compression location, the edge of adjacent two pieces unit of plates of laser alignment coordinating bonding machine and six-joint robot to produce welds, thus the periphery seal welding making adjacent two pieces unit of plates together; Adopt laser weld effectively can reduce the deflection of heat radiation plate, reduce injury tolerance, welding precision is higher, improve the welding quality of product, ensure the impact that the heat conduction efficiency of product is not welded, thus the serviceability of improving product, and welding efficiency have also been obtained raising.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore every above embodiment is done according to technical spirit of the present utility model any trickle amendment, equivalent variations and modification, all still belong in the scope of technical solutions of the utility model.
Claims (7)
1. a plate type heat exchanger welding equipment, is characterized in that: include the first clamp positioning device, the second clamp positioning device, six-joint robot, bonding machine and master control cabinet;
This first clamp positioning device includes the first support, pressing plate and the first driving mechanism, the workbench of this first support is provided with positioning seat, this pressing plate can be arranged on the first support up and downly, this pressing plate is positioned at directly over positioning seat, this pressing plate is provided with the resigning hole matched with the through hole of the plate that dispels the heat, this first driving mechanism to be arranged in the first support and to be with dynamic pressure plate up and down;
This second clamp positioning device includes the second support, platen, the second driving mechanism and the 3rd driving mechanism, the workbench of this second support is provided with rotational positioning dish, this second driving mechanism to be arranged in the second support and to drive rotational positioning dish to rotate, this platen is suspended at directly over rotational positioning dish, and the 3rd driving mechanism is arranged at the top of the second support and drives platen up and down;
This six-joint robot connecting welding machine, six-joint robot is between the first clamp positioning device and the second clamp positioning device, and this six-joint robot has laser welding system;
This first clamp positioning device, the second clamp positioning device are all connected master control cabinet with six-joint robot.
2. plate type heat exchanger welding equipment according to claim 1, is characterized in that: described first driving mechanism is two driving cylinder bodies, and this two piston rod driving cylinder body to stretch out is fixedly connected with the two ends of pressing plate respectively.
3. plate type heat exchanger welding equipment according to claim 1, is characterized in that: all sides of described rotational positioning dish are provided with teeth, and this second driving mechanism has gear, and this gear engages with teeth.
4. plate type heat exchanger welding equipment according to claim 1, it is characterized in that: described 3rd driving mechanism is for driving cylinder body, this driving cylinder body is arranged at the top of the second support, cylinder body is driven to be extended with piston rod, the lower end of this piston rod is connected with sliding seat, this sliding seat and platen are rotationally connected, and the top of this second support is provided with guide rod, and the lower end of guide rod is fixedly connected with sliding seat.
5. plate type heat exchanger welding equipment according to claim 1, is characterized in that: include Hydraulic Station further, and this Hydraulic Station connects the first clamp positioning device, the second clamp positioning device, six-joint robot and master control cabinet.
6. plate type heat exchanger welding equipment according to claim 1; it is characterized in that: include protection case further; one side of this protection case is provided with the first doorway and the second doorway; the another side of this protection case is provided with the 3rd doorway; this the first clamp positioning device is positioned at the inner side on the first doorway; this the second clamp positioning device is positioned at the inner side on the second doorway, and this master control cabinet is positioned at the inner side on the 3rd doorway.
7. plate type heat exchanger welding equipment according to claim 1, is characterized in that: described six-joint robot is configured with CCD seam tracking system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420862553.3U CN204565423U (en) | 2014-12-31 | 2014-12-31 | Plate type heat exchanger welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420862553.3U CN204565423U (en) | 2014-12-31 | 2014-12-31 | Plate type heat exchanger welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204565423U true CN204565423U (en) | 2015-08-19 |
Family
ID=53858114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420862553.3U Withdrawn - After Issue CN204565423U (en) | 2014-12-31 | 2014-12-31 | Plate type heat exchanger welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204565423U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551404A (en) * | 2014-12-31 | 2015-04-29 | 东莞市恒丰换热器有限公司 | Plate heat exchanger welding apparatus and welding method |
| CN107775203A (en) * | 2016-08-24 | 2018-03-09 | 大族激光科技产业集团股份有限公司 | A kind of stacking welder of thin-walled punching press plate |
| CN115365654A (en) * | 2022-10-26 | 2022-11-22 | 霍夫曼(北京)工程技术有限公司 | Welding device for plate heat exchanger |
-
2014
- 2014-12-31 CN CN201420862553.3U patent/CN204565423U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104551404A (en) * | 2014-12-31 | 2015-04-29 | 东莞市恒丰换热器有限公司 | Plate heat exchanger welding apparatus and welding method |
| CN107775203A (en) * | 2016-08-24 | 2018-03-09 | 大族激光科技产业集团股份有限公司 | A kind of stacking welder of thin-walled punching press plate |
| CN107775203B (en) * | 2016-08-24 | 2020-04-24 | 大族激光科技产业集团股份有限公司 | Stacking and welding device for thin-wall stamping plate |
| CN115365654A (en) * | 2022-10-26 | 2022-11-22 | 霍夫曼(北京)工程技术有限公司 | Welding device for plate heat exchanger |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150819 Effective date of abandoning: 20160817 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |