CN204545766U - One climbs tubular conduit intersection and groove cutting machine - Google Patents
One climbs tubular conduit intersection and groove cutting machine Download PDFInfo
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- CN204545766U CN204545766U CN201420851716.8U CN201420851716U CN204545766U CN 204545766 U CN204545766 U CN 204545766U CN 201420851716 U CN201420851716 U CN 201420851716U CN 204545766 U CN204545766 U CN 204545766U
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Abstract
The utility model discloses one and climb tubular conduit intersection and groove cutting machine, comprise the track be arranged on pipeline, move in orbit climb pipe dolly, with climb the transverse moving mechanism and control system that pipe dolly is connected, one end of transverse moving mechanism is provided with the beveling and cutting mechanism for cutting pipeline.Structurally, propose to utilize track+many row chains+wide bodywork-type to climb tubular structure, the light height of equipment is low, can realize intersection and beveling and cutting simultaneously for the utility model, and model easily extensible.Equipment networking utilizes sensing technology to rectify a deviation to mechanical transmission errors first, realizes track and accurately control, and improve cutting surfaces precision, realize internet fault diagnosis and upgrade function, as long as can help to be used for carrying out breakdown judge.Solve the problem that traditional large-scale pipeline intersection-line cutting machine cannot use at the scene; Large-scale pipeline intersection-line cutting machine beveling and cutting function can be realized again simultaneously; And " copying cutting machine " cuts the problem of caliber limitation.
Description
Technical field
The utility model relates to pipe cutting apparatus, particularly relates to one and climbs tubular conduit intersection and groove cutting machine.
Background technology
At present pipe communicated wire can be cut, the equipment of bevel cut can only have large-sized numerical control machine for cutting pipe intersection line again, being that current function is the most complicated realizes the widest cutting machine of cutting function, can realize the cutting of complex curve, this cutting machine all has relatively large pipeline clamping device, realizes the fixing of pipeline or rotates, for the pipeline that caliber is larger, the volume and weight of this equipment will be very large, and equipment is fixed in factory often, can not carry easily.So this kind of cutting machine is difficult in pipeline construction on-the-spot, particularly construct in field, even the cutting machine of summary, is also difficult to take the cutting that field realizes complex curve to.Domestic and international manufacturer corresponding to this type of technology is numerous.The producer that a lot of producer is particularly domestic, Dou Shi system integrator, control software design is all buying or outsourcing, then oneself processing or buying hardware configuration are assembled, in time running into special Slicing Model for Foreign, software can not be upgraded timely and effectively, need the support obtaining software company just passable, the general this cycle all can be very long.
Portable diaxon intersection-line cutting machine, weight of equipment is light, very portable, be easy to install at the construction field (site), automaticity is high, corresponding cutting module can be selected to cut according to the designing requirement of curve, realize intellectuality completely, to the pipeline of different-diameter scope, there is very strong adaptability, and obtain good application at home and abroad.But because it cuts around pipe, it is limited in cannot process some short length tube.And this equipment only has diaxon to control, do not control burning torch attitude, bevel for welding can not cut.
The cutting technique of other diaxon has copying cutting machine, this series products can only be called " false diaxon ", only have in fact an axle to control pipeline rotate or creep around pipe, another axle relies on the shape first processing the curve that will cut, also be the supporting force of " model ", realize the orbiting motion of burning torch by model.The track of equipment when cutting pipeline along " model " copies the shape cutting out design curve.A kind of equipment of this technology cuts a kind of curve, and in time needing the pipeline cutting different tube diameters, this equipment just cannot employ.And this equipment wants molding in advance, but how mould manufactures and be problem, and the equipment needing other more high-end is auxiliary to be manufactured, and so for the situation that cut caliber is many, the drawback of this equipment is obvious.And this equipment just simply follow model walking realize copying of curve, in cutting process, burning torch attitude can not regulate automatically, and that is bevel for welding can not cut, and also needs polishing to repair groove after cutting.
Climbing tubular conduit intersection and groove cutting machine by using, client can be helped to solve install at bolt, the numerous difficult problems of dismounting and accurate pretension.Tubular conduit intersection and groove cutting machine are climbed in use, only need prevailing torque spanner to complete, do not need sledgehammer to knock, heat, bolted side that hydraulic tensioning, hydraulic spanner etc. are traditional during installation.
In sum, the shortcoming that prior art exists is:
Large-sized numerical control cutting machine shortcoming: volume and weight will be very large, can not cut at the construction field (site); Control system is complicated, and maintenance cost is high; Software and hardware producer is separated, and increases model difficulty.
Portable diaxon intersection-line cutting machine shortcoming: do not control burning torch attitude, bevel for welding can not cut; Device height is higher, in some occasion frame pipe difficulty.
Copying cutting machine shortcoming: can not bevel cut; Model is single, molding difficulty when cutting multiple caliber.
Utility model content
The purpose of this utility model is to overcome prior art deficiency, and what provide a kind of numerically controlled intelligent intersection realizing scene to cut climbs tubular conduit intersection and groove cutting machine, solves the problem that traditional large-scale pipeline intersection-line cutting machine cannot use at the scene; Large-scale pipeline intersection-line cutting machine beveling and cutting function can be realized again simultaneously; And " copying cutting machine " cuts the problem of caliber limitation.
In order to reach the purpose of this utility model, technical scheme is as follows:
One climbs tubular conduit intersection and groove cutting machine, it is characterized in that: comprise the track be arranged on pipeline, that moves on the track climbs pipe dolly, climbs with described the transverse moving mechanism and control system that pipe dolly is connected, and one end of described transverse moving mechanism is provided with the beveling and cutting mechanism for cutting pipeline.
Further, described pipe dolly of climbing has substrate, and parallel front vertical plate on the substrate and back vertical plate are set, the roller that a row fixes described transverse moving mechanism is respectively provided with up and down between described front vertical plate and back vertical plate, row's wheel is respectively provided with before and after the below of described substrate, the below of described substrate is provided with two row's railway limit cards, and the width between described two row's railway limit cards is consistent with the width of track.
Further, described pipe dolly of climbing also comprises front driven multiple chainwheel, rear driven multiple chainwheel, climbs pipe drive motors and climb the active multiple chainwheel on pipe drive motors described in being arranged on, the center of described active multiple chainwheel and described front driven multiple chainwheel), the center alignment of rear driven multiple chainwheel.
Further, described transverse moving mechanism has transverse arm, and the side of described transverse arm is provided with the tooth bar with its axis being parallel, and one end of described transverse arm is provided with right end cap, and described beveling and cutting mechanism is arranged on described right end cap.
Further, described beveling and cutting mechanism has the upper plate and lower plate that are parallel to each other, is provided with left polished rod, screw rod and right polished rod between described upper plate and lower plate,
Described beveling and cutting mechanism also comprise regulating block, the arc block be connected with described regulating block, can circumference rolls on described arc block arc scroll box and the burning torch that is arranged on described arc scroll box.
Further, the axis of described burning torch is on the middle vertical plane of front and back wheel line.
Further, the outside of described front vertical plate is provided with horizontal drive motor, described horizontal drive motor is provided with the gear coordinated with described tooth bar.
Further, described substrate is provided with obliquity sensor, described in described obliquity sensor is positioned at, climbs the position near below on pipe dolly.
Use procedure: by track installation by Pipe Cutting road, then will climb pipe dolly and be placed on pipeline, and allow railway limit card block track, the effect of track prevents equipment from offseting along by the axis in Pipe Cutting road.Then many row chains bar is mounted across initiatively multiple chainwheel, rear driven multiple chainwheel, front driven multiple chainwheel, finally by rear rotating handles, front rotating handles turn tensioning chain.Climb pipe dolly like this to rotate around pipeline and creep.Transverse moving mechanism passes in the middle of the roller of climbing pipe dolly, can realize moving left and right, climb pipe dolly and be connected with control system by control line.
Cutting operation process is: at control system input parameter, erection unit, allow burning torch start cutting, to climb pipe dolly and start to creep around by Pipe Cutting road, transverse moving mechanism starts to move left and right under the effect of control system simultaneously, and the beveling and cutting mechanism of transverse moving mechanism right-hand member can regulate burning torch attitude automatically according to the data of diverse location, cuts out groove.Climb pipe dolly to creep a circle around cut pipeline, pipe communicated wire can cut complete, can cut out groove simultaneously.
The beneficial effect that the utility model has:
In structure, propose first to utilize track+many row chains+wide bodywork-type to climb tubular structure, equipment is light, highly low, can realize intersection and beveling and cutting simultaneously, and model easily extensible.
Equipment networking utilizes sensing technology to rectify a deviation to mechanical transmission errors first, realizes track and accurately control, and improve cutting surfaces precision, realize internet fault diagnosis and upgrade function, as long as can help to be used for carrying out breakdown judge.
Accompanying drawing explanation
Fig. 1 be the utility model climb tubular conduit intersection and groove cutting machine work time structural representation;
Fig. 2 is the plan structure schematic diagram of Fig. 1;
Fig. 3 is the structural representation of climbing pipe dolly in the utility model;
Fig. 4 is for climbing pipe car interior structural representation;
Fig. 5 is the left TV structure schematic diagram of climbing pipe dolly;
Fig. 6 is the structural representation of transverse moving mechanism in the utility model;
Fig. 7 is the structural representation of groove cutting mechanism in the utility model.
Detailed description of the invention
Below in conjunction with embodiment, the utility model is further described, but protection domain of the present utility model is not only confined to embodiment.
Shown in composition graphs 1 and Fig. 2, one climbs tubular conduit intersection and groove cutting machine, comprise the track 4 be arranged on pipeline, the climbing pipe dolly 1, climb with described the transverse moving mechanism 2 and control system that pipe dolly 1 is connected of motion on track 4, one end of transverse moving mechanism 2 is provided with the beveling and cutting mechanism for cutting pipeline.Control system is microcircuit control section mainly, is control system known in those skilled in the art.
Continue shown in composition graphs 3, Fig. 4 and Fig. 5, the bottom climbing pipe dolly 1 has substrate 101, and front vertical plate 102 and back vertical plate 103 vertical parallel are installed on the substrate 101, and front vertical plate 102 and back vertical plate 103 mainly rise and install and fixation.Respectively be provided with the roller 105 that a row fixes described transverse moving mechanism 2 between front vertical plate 102 and back vertical plate 103 up and down, respectively have 3 rollers 105 up and down, also can increase or reduce the quantity of roller 105 as required.Transverse moving mechanism 2 is blocked in the effect of roller 105, because roller 105 is rotatable, so transverse moving mechanism 2 can realize moving left and right on crawl trolley 1.
Row's wheel 104 is respectively provided with before and after the below of substrate 101, the below of substrate 101 is provided with two row's railway limit cards 126, width between two row's railway limit cards 126 is consistent with the width of track, 2 wheels 104 are respectively had before and after in the present embodiment, be positioned on four angles of substrate 101, and 4 wheels 104 are positioned in same level.Railway limit card 126 is also 4, is evenly distributed in the both sides of track.
Above front vertical plate 102 and back vertical plate 103, be provided with left crossbeam 106 and right crossbeam 107, the two ends of left crossbeam 106 and right crossbeam 107 are connected and fixed with back header 108 and pretectum 109 respectively.Left crossbeam 106 and right crossbeam 107 play installation fixation.
Described pipe dolly 1 of climbing also comprises front driven multiple chainwheel 117, rear driven multiple chainwheel 116, climbs pipe drive motors 124 and climbs the active multiple chainwheel 125 on pipe drive motors 124 described in being arranged on, initiatively the center alignment of the center of multiple chainwheel 125 and front driven multiple chainwheel 117, rear driven multiple chainwheel 116.Climb pipe drive motors 124 to be arranged on left crossbeam 106, climb pipe drive motors 124 and drive and climb pipe dolly 1 and move.
A column 110 and rear two columns 111 after being equipped with between back header 108 and substrate 101, rear trave lling girder 114 have two holes, just in time cooperatively interact with a rear column 110 and rear two columns 111, rear trave lling girder 114 can realize carrying out linear slide along a rear column 110 and rear two columns 111, rear driven multiple chainwheel 116 is arranged on rear trave lling girder 114 bottom, rear driven multiple chainwheel 116 carries out servo-actuated along with rear trave lling girder 114, simultaneously can own rotation, plays the effect of driven support many row chains bar.Rear spring 118 is equipped with in the top of back header 108, and there is rear rotating handles 120 top of rear spring 118, and after rotating, rotating handles 120 can realize compressing rear spring 118, trave lling girder 114 after promoting.
Last column 112 and the first two column 113 are housed between pretectum 109 and substrate 101, front trave lling girder 115 have two holes, just in time cooperatively interact with last vertical 112 posts and the first two column 113, front trave lling girder 115 can realize carrying out linear slide along last column 112 and the first two column 113, front driven multiple chainwheel 117 is arranged on front trave lling girder 115 bottom, before driven multiple chainwheel 117 carry out servo-actuated along with front trave lling girder 115, simultaneously can own rotation, play the effect of driven support many row chains bar.Front spring 119 is equipped with in the top of pretectum 109, and there is front rotating handles 121 top of front spring 119, and before rotating, rotating handles 121 can realize compressing front spring 119, trave lling girder 115 before promoting.
Substrate 101 is provided with obliquity sensor 122, described obliquity sensor 122 is positioned at the position climbed near below on pipe dolly 1, namely climbing position pipe dolly 1 belonged near bottom, such structure can reduce shake that equipment is in operation to the impact of obliquity sensor 122 precision.
Whole pipe dolly 1 of climbing also has shell 127, by main devices parcel therein, plays a protective role.
Climb the device that pipe dolly 1 has former and later two tensioning chains, and and non-perpendicularly to draw high with substrate about 101, but and substrate 101 plane be certain oblique angle, draw high obliquely, the amount of drawing high can be improved to greatest extent, the height that reduction equipment is total simultaneously.
Continue shown in composition graphs 6, transverse moving mechanism 2 has transverse arm 201, and transverse arm 201 is main bodys of transverse moving mechanism 2.The left end of transverse arm 201 is provided with left end cap 202, and right-hand member is provided with right end cap 203, and the inside of transverse arm 201 is provided with two tracheaes, is tracheae 1 and tracheae 2 205 respectively, and keep left respectively end cap 202 and right end cap 203 of the two ends of tracheae 1 and tracheae 2 205 is fixed.When cutting equipment adopts flame cutting gun time, tracheae 1 and tracheae 2 205 can by oxygen and combustion gas, if use other cutting tools, tracheae 1 and tracheae 2 205 can be replaced by the circuit of other instruments.
The side of transverse arm 201 is provided with the tooth bar 206 with its axis being parallel, and beveling and cutting mechanism is arranged on right end cap 203.
Continue shown in composition graphs 7, beveling and cutting mechanism has the upper plate 2072, the lower plate 2073 that are parallel to each other and connects the backboard 2071 of described upper plate 2072 and lower plate 2073, left polished rod 2075, screw rod 20710 and right polished rod 2074 is provided with between upper plate 2072 and lower plate 2073, left polished rod 2075, screw rod 20710 and right polished rod 2074 is parallel arranges and vertical with the plate face of lower plate 2073 with upper plate 2072, right polished rod 2074 is carved with scale.
Beveling and cutting mechanism also comprise regulating block 2076, the arc block 2077 be connected with regulating block 2076, can circumference rolls on described arc block 2077 arc scroll box 2078 and the burning torch 20712 that is arranged on described arc scroll box 2078.Regulating block 2076 is provided with two through holes and a screwed hole, the threaded engagement of screwed hole and screw rod 20710, and two through holes coordinate with left polished rod 2075 and right polished rod 2074 respectively.At upper plate more than 2072, one end of screw rod 20710 is provided with handle 20711, and rotary handle 20711 can realize moving up and down of regulating block 2076.
Be rigidly connected between arc block 2077 and regulating block 2076, arc block 2077 there is rack structure can with the gear matches on arc scroll box 2078, under the driving of groove drive motors 2079, arc scroll box 2078 can carry out circumference rolling on arc block 2077.Because burning torch 20712 is arranged on arc scroll box 2078, such burning torch 20712 can rotate around the center of circle of arc block 2077.
When reality cutting, by rotary handle 20711, regulate the center of circle of arc block 2077 to suitable position, so that beveling and cutting.Concrete height and position is calculated by control system, and the position be adjusted to can with reference to the rule on right polished rod 2074.
The axis of burning torch 20712 is on the middle vertical plane of front and back wheel 104 line, and namely burning torch 20712 is in the centre position of front and back wheel 104, and when cutting, burning torch 20712 is positioned at by the highest point in Pipe Cutting road
The outside of front vertical plate 102 is provided with horizontal drive motor 123, and horizontal drive motor 123 is provided with the gear 1231 coordinated with described tooth bar 206, horizontal drive motor 123 drives transverse moving mechanism 2 to move.
Use procedure: be arranged on by track 4 by Pipe Cutting road 3, then will climb pipe dolly 1 and be placed on pipeline 3, and allow railway limit card 126 block track 4, and the effect of track 4 prevents equipment from offseting along by the axis in Pipe Cutting road.Then many row chains bar is mounted across initiatively multiple chainwheel 125, rear driven multiple chainwheel 116, front driven multiple chainwheel 117, finally by rear rotating handles 120, front rotating handles 121 turn tensioning chain.Climb pipe dolly 1 like this to creep around pipeline 4 rotation.Transverse moving mechanism 2 passes in the middle of the roller 105 of climbing pipe dolly 1, can realize moving left and right, climb pipe dolly 1 and be connected with control system by control line.
Cutting operation process is: at control system input parameter, erection unit, allow burning torch 20712 start cutting, to climb pipe dolly 1 and start to creep around by Pipe Cutting road 3, transverse moving mechanism 2 starts to move left and right under the effect of control system simultaneously, and the beveling and cutting mechanism of transverse moving mechanism 2 right-hand member can regulate burning torch 20712 attitude automatically according to the data of diverse location, cuts out groove.Climb pipe dolly 1 to creep a circle around cut pipeline 3, pipe communicated wire can cut complete, can cut out groove simultaneously.
Last it is noted that above embodiment only in order to illustrate the utility model and and technical scheme described by unrestricted the utility model, therefore, although this description has been described in detail the utility model with reference to each above-mentioned embodiment, but, those of ordinary skill in the art is to be understood that, still can modify to the utility model or equivalent replacement, and all do not depart from technical scheme and the improvement thereof of spirit and scope of the present utility model, it all should be encompassed in right of the present utility model.
Claims (8)
1. climb tubular conduit intersection and groove cutting machine for one kind, it is characterized in that: comprise the track (4) be arranged on pipeline, climbing pipe dolly (1), climb with described the transverse moving mechanism (2) and control system that pipe dolly (1) is connected in the upper motion of described track (4), one end of described transverse moving mechanism (2) is provided with the beveling and cutting mechanism for cutting pipeline.
2. according to claim 1ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: described in climb pipe dolly (1) there is substrate (101), and the walk abreast front vertical plate (102) and back vertical plate (103) that are arranged on described substrate (101), the roller (105) that a row fixes described transverse moving mechanism (2) is respectively provided with up and down between described front vertical plate (102) and back vertical plate (103), row's wheel (104) is respectively provided with before and after the below of described substrate (101), the below of described substrate (101) is provided with two row's railway limit cards (126), width between described two rows' railway limit card (126) is consistent with the width of track.
3. according to claim 2ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: described in climb pipe dolly (1) and also comprise front driven multiple chainwheel (117), rear driven multiple chainwheel (116), climb pipe drive motors (124) and climb the active multiple chainwheel (125) on pipe drive motors (124) described in being arranged on, the center alignment of the center of described active multiple chainwheel (125) and described front driven multiple chainwheel (117), rear driven multiple chainwheel (116).
4. according to claim 3ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: described transverse moving mechanism (2) has transverse arm (201), the side of described transverse arm (201) is provided with and the tooth bar of its axis being parallel (206), one end of described transverse arm (201) is provided with right end cap (203), and described beveling and cutting mechanism is arranged on described right end cap (203).
5. according to claim 4ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: described beveling and cutting mechanism has the upper plate (2072) and lower plate (2073) that are parallel to each other, left polished rod (2075), screw rod (20710) and right polished rod (2074) is provided with between described upper plate (2072) and lower plate (2073)
Described beveling and cutting mechanism also comprises regulating block (2076), the arc block (2077) be connected with described regulating block (2076), the arc scroll box (2078) that can roll at the upper circumference of described arc block (2077) and the burning torch (20712) be arranged on described arc scroll box (2078).
6. according to claim 5ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: the axis of described burning torch (20712) is on the middle vertical plane of front and back wheel (104) line.
7. according to claim 6ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: the outside of described front vertical plate (102) is provided with horizontal drive motor (123), described horizontal drive motor (123) is provided with the gear (1231) coordinated with described tooth bar (206).
8. according to claim 7ly climb tubular conduit intersection and groove cutting machine, it is characterized in that: described substrate (101) is provided with obliquity sensor (122), described in described obliquity sensor (122) is positioned at, climb the upper position near below of pipe dolly (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420851716.8U CN204545766U (en) | 2014-12-24 | 2014-12-24 | One climbs tubular conduit intersection and groove cutting machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420851716.8U CN204545766U (en) | 2014-12-24 | 2014-12-24 | One climbs tubular conduit intersection and groove cutting machine |
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| Publication Number | Publication Date |
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| CN204545766U true CN204545766U (en) | 2015-08-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420851716.8U Active CN204545766U (en) | 2014-12-24 | 2014-12-24 | One climbs tubular conduit intersection and groove cutting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874948A (en) * | 2014-12-24 | 2015-09-02 | 上海宣邦金属新材料科技有限公司 | Tube climbing type tube intersecting line and groove cutting machine |
| CN105081636A (en) * | 2015-08-31 | 2015-11-25 | 中国石油天然气股份有限公司 | Pipeline cutting machine |
| CN109175598A (en) * | 2018-09-28 | 2019-01-11 | 夏明爱 | A kind of portable large-size pipe cutter device |
| CN109396526A (en) * | 2018-11-01 | 2019-03-01 | 苏州博合雅工程材料科技有限公司 | Climb tubular type bevel cut machine |
-
2014
- 2014-12-24 CN CN201420851716.8U patent/CN204545766U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104874948A (en) * | 2014-12-24 | 2015-09-02 | 上海宣邦金属新材料科技有限公司 | Tube climbing type tube intersecting line and groove cutting machine |
| CN104874948B (en) * | 2014-12-24 | 2017-08-11 | 上海宣邦金属新材料科技有限公司 | One kind climbs tubular conduit intersection and groove cutting machine |
| CN105081636A (en) * | 2015-08-31 | 2015-11-25 | 中国石油天然气股份有限公司 | Pipeline cutting machine |
| CN109175598A (en) * | 2018-09-28 | 2019-01-11 | 夏明爱 | A kind of portable large-size pipe cutter device |
| CN109396526A (en) * | 2018-11-01 | 2019-03-01 | 苏州博合雅工程材料科技有限公司 | Climb tubular type bevel cut machine |
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