Universal hot-bending pipe formation system
Technical field
The utility model belongs to pipe fitting manufacturing technology field, particularly relates to a kind of universal hot-bending pipe formation system.
Background technology
In recent years; along with the develop rapidly of the industries such as oil, chemical industry, water supply, heat supply; plumbing installations has also had thereupon and has developed fast; some pipeline sections such as pipeline turning, shunting are often had in pipe laying; a large amount of bend pipes, curved first-class product will be used like this; produce these industrial pipes products, bending machine, bending machine are absolutely necessary equipment.And in actual production, bending machine equipment is too simple, jig head locking device is a set of screw tightening device, can't bear the heavy load when pushing thick-wall bend and easily be out of shape, sometimes much more even 8 ° to 9 ° are pushed away, cannot ensure in operation that pushing angle is more accurate, product quality is made a big impact especially; In addition, when running into batch production, multi-frequency tights a bolt and very easily damages, and is easy to damage other people, and wastes time and energy just in case slack and undisciplined.
Utility model content
The utility model, in order to solve weak point of the prior art, provides a kind of universal hot-bending pipe formation system being easy to operate, automaticity is high, time saving and energy saving, pushing precision is high.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: universal hot-bending pipe formation system, comprise fixed clamp device and the firm banking being located at fixed clamp device front left side, firm banking is provided with device for revolving and driving, the clutch end of device for revolving and driving is connected with the movable clamping device being positioned at fixed clamp device front, and fixed clamp device front portion is provided with heating collar;
Movable clamping device comprises mobile base, bottom mobile base, right side is provided with universal ground castor, in mobile base, level is provided with fixing semicircular cylinder and is positioned at the movable semicircular cylinder on the right side of fixing semicircular cylinder, fixing semicircular cylinder and the concentricity line of movable semicircular cylinder arrange and are encircled into circular clamp chamber, movable semicircular cylinder top is hinged with the first connecting plate and the second connecting plate, fixing semicircular cylinder top is provided with the 3rd connecting plate, mobile base right front is provided with the first bearing, first bearing is vertically provided with the first locking cylinder, first locking cylinder upper end thereof has the 4th connecting plate, the 5th connecting plate is hinged with between 4th connecting plate and the first connecting plate, the 6th connecting plate is hinged with between 3rd connecting plate and the second connecting plate, connecting plate is provided with on the right side of movable semicircular cylinder, mobile base right hand top is provided with the second bearing, second bearing is vertically provided with the second locking cylinder, second locking cylinder upper end and connecting plate hinged,
Firm banking is provided with mounting groove along the longitudinal direction, installing plate is provided with bottom device for revolving and driving, installing plate is by wearing fastening bolt in mounting groove and firm banking is fastenedly connected, the clutch end level of device for revolving and driving is provided with rocking arm, and rocking arm right-hand member is connected with on the left of fixing semicircular cylinder by flange and bolt.
The face, front-end and back-end of described fixing semicircular cylinder and movable semicircular cylinder is along the circumferential direction evenly provided with a circle fixed block, and on each fixed block, equal radial direction is provided with puller bolt, and the inwall of fixing semicircular cylinder and movable semicircular cylinder is provided with packing ring.
Adopt technique scheme, the utility model work use time, bend radius according to what pre-set, regulate the position of fastening bolt in mounting groove and tighten fastening bolt, manipulate the first locking cylinder and the second locking cylinder, movable semicircular cylinder is opened, by the circular clamp chamber that needs the pipeline that bends to be encircled into through fixing semicircular cylinder and movable semicircular cylinder and heating collar, rear end of pipeline is clamped on fixed clamp device, manipulate the first locking cylinder and the second locking cylinder again, by movable semicircular cylinder clamping pipe front end, heating collar heats pipeline, start device for revolving and driving, device for revolving and driving is by rocker arm displaces or pull movable clamping device to rotate, universal ground castor supports device for revolving and driving in ground surface, along with device for revolving and driving slowly rotates, so just can be shaping by tube bending.
When needing to bend the pipeline of less external diameter, the inwall of fixing semicircular cylinder and movable semicircular cylinder can be arranged packing ring, and use spanner that puller bolt the inner is held out against pipeline outer wall.
In sum, the utility model adopts hydraulic power and by the locking mode of link mechanism, and universal ground castor is set, reduce the power drive power bent in process, effectively ensure that bend pipe pushing angle and flatness, decrease potential safety hazard, operating efficiency improves 10%, what can be used for various outer diameter pipeline bends operation, reaches efficient, safe, laborsaving in the technique effect of one.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
As shown in Figure 1, universal hot-bending pipe formation system of the present utility model, comprise fixed clamp device 1 and the firm banking 2 being located at fixed clamp device 1 front left side, firm banking 2 is provided with device for revolving and driving 3, the clutch end of device for revolving and driving 3 is connected with the movable clamping device being positioned at fixed clamp device 1 front, and fixed clamp device 1 front portion is provided with heating collar 4.
Movable clamping device comprises mobile base 5, bottom mobile base 5, right side is provided with universal ground castor 6, the movable semicircular cylinder 8 that in mobile base 5, level is provided with fixing semicircular cylinder 7 and is positioned on the right side of fixing semicircular cylinder 7, fixing semicircular cylinder 7 and the concentricity line of movable semicircular cylinder 8 arrange and are encircled into circular clamp chamber, movable semicircular cylinder 8 top is hinged with the first connecting plate 9 and the second connecting plate 10, fixing semicircular cylinder 7 top is provided with the 3rd connecting plate 11, mobile base 5 right front is provided with the first bearing 12, first bearing 12 is vertically provided with the first locking cylinder 13, first locking cylinder 13 upper end thereof has the 4th connecting plate 14, the 5th connecting plate 15 is hinged with between 4th connecting plate 14 and the first connecting plate 9, the 6th connecting plate 16 is hinged with between 3rd connecting plate 11 and the second connecting plate 10, connecting plate 17 is provided with on the right side of movable semicircular cylinder 8, mobile base 5 right hand top is provided with the second bearing 18, second bearing 18 is vertically provided with the second locking cylinder 19, second locking cylinder 19 upper end and connecting plate 17 hinged,
Firm banking 2 is provided with mounting groove 20 along the longitudinal direction, installing plate 21 is provided with bottom device for revolving and driving 3, installing plate 21 is fastenedly connected with firm banking 2 by the fastening bolt 22 worn in mounting groove 20, the clutch end level of device for revolving and driving 3 is provided with rocking arm 23, and rocking arm 23 right-hand member is connected with on the left of fixing semicircular cylinder 7 by flange and bolt.
The face, front-end and back-end of fixing semicircular cylinder 7 and movable semicircular cylinder 8 is along the circumferential direction evenly provided with a circle fixed block 24, and on each fixed block 24, equal radial direction is provided with puller bolt 25, and the inwall of fixing semicircular cylinder 7 and movable semicircular cylinder 8 is provided with packing ring.
Fixed clamp device 1 in the middle of the utility model, device for revolving and driving 3 and heating collar 4 are existing mature technology, and concrete structure repeats no more.
The utility model work use time, bend radius according to what pre-set, regulate the position of fastening bolt 22 in mounting groove 20 and tighten fastening bolt 22, manipulate the first locking cylinder 13 and the second locking cylinder 19, movable semicircular cylinder 8 is opened, the circular clamp chamber that the pipeline 26 needing to bend is encircled into through fixing semicircular cylinder 7 and movable semicircular cylinder 8 and heating collar 4, pipeline 26 back end grip is on fixed clamp device 1, manipulate the first locking cylinder 13 and the second locking cylinder 19 again, by movable semicircular cylinder 8 clamping pipe 26 front end, heating collar 4 pairs of pipelines 26 heat, start device for revolving and driving 3, device for revolving and driving 3 is promoted by rocking arm 23 or pulls movable clamping device to rotate, universal ground castor 6 supports device for revolving and driving 3 in ground surface, along with device for revolving and driving 3 slowly rotates, so just can pipeline 26 be bent shaping.
When needing to bend the pipeline 26 of less external diameter, the inwall of fixing semicircular cylinder 7 and movable semicircular cylinder 8 can be arranged packing ring, and use spanner that puller bolt 25 the inner is held out against pipeline 26 outer wall.
Above embodiment is the unrestricted the technical solution of the utility model in order to explanation only, although be described in detail the utility model with reference to above-described embodiment, those of ordinary skill in the art is to be understood that: still can modify to the utility model or equivalent replacement, and not departing from any modification or partial replacement of spirit and scope of the present utility model, it all should be encompassed in the middle of right of the present utility model.