CN204518230U - Repair workstation - Google Patents
Repair workstation Download PDFInfo
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- CN204518230U CN204518230U CN201520261611.1U CN201520261611U CN204518230U CN 204518230 U CN204518230 U CN 204518230U CN 201520261611 U CN201520261611 U CN 201520261611U CN 204518230 U CN204518230 U CN 204518230U
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- heat gun
- back shaft
- drive unit
- mounting table
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Abstract
The utility model provides a kind of repair workstation, comprises heat gun, workbench; Wherein, back shaft and rotary table is respectively arranged with on the table; Rotary table is provided with the first symmetrical mounting table and the second mounting table, and rotary table is fixing on the table by rotating shaft; Heat gun is fixedly connected with back shaft, and back shaft is connected with drive unit, and back shaft controls heat gun under the driving of drive unit moves both vertically along the axis of back shaft; The first control switch and the second control switch is respectively arranged with, the first control switch and the second control switch co-controlling rotary table and drive unit work in the both sides of workbench.Traditional manual work mode can be replaced by the utility model, improve maintenance speed and sustainability, save maintenance cost.
Description
Technical field
The utility model relates to electronic component maintenance technique field, more specifically, relates to a kind of repair workstation.
Background technology
Electronic product inevitably there will be various bad in manufacturing process, especially at SMT (surface mount technology, surface mounting technology) in production process, owing to needing the number of electronic components of attachment extremely many, the bad performance that can affect product of each element, therefore, each production firm can drop into the reclamation work that a large amount of manpower and materials deal with defective products.
The existing maintenance to defective products adopts the mode of the hand-held heat gun of people to carry out usually, and wherein, Fig. 1 shows the structure of existing repair workstation.As shown in Figure 1, existing repair workstation comprises tweezers 13 and heat gun 14, and element to be repaired 12 is positioned on wiring board 11.Wherein, wiring board 11 has the profile of multiple pattern, such as circular, square, irregular shape etc., and the element to be repaired 12 on wiring board 11 has various shape too.Before maintenance, element 12 to be repaired by high temperature melting tin welding on wiring board 11.Tweezers 13 are conventional maintenance frock tweezers, such as iron tweezers, plastic tweezer etc., and heat gun 14 is also conventional firing equipment, and it is mainly used in heating element 12 to be repaired.
When utilizing existing repair workstation to keep in repair defective products, maintenance personal first uses heat gun 14 to heat element 12 to be repaired, its part of welding with wiring board 11 is melted by tin, then element 12 to be repaired takes off from wiring board 11 with tweezers 13 by maintenance personal, then maintenance personal processes wiring board 11, after wiring board 11 processes by personnel to be repaired, non-defective unit element is placed on the position being removed element 12 to be repaired on wiring board 11, then heat with heat gun 14 pairs of non-defective unit elements, by the time heating is stopped after scolding tin refuse, when new element is soldered to after on wiring board 11, whole maintenance process completes.
Can be found out by above-mentioned, when utilizing existing repair workstation to keep in repair defective products, whole process is all manually carried out by personnel, and working strength is large, operating efficiency is low, and the qualification of time and the maintenance personal of maintenance is closely related, be difficult to accomplish to seek unity of standard.
Utility model content
In view of the above problems, the purpose of this utility model is to provide a kind of repair workstation, with reduce maintenance personal working strength, improve operating efficiency, save maintenance cost and energy resource consumption.
The repair workstation that the utility model provides, comprises heat gun and workbench; Wherein, back shaft and rotary table is respectively arranged with on the table; Rotary table is provided with the first symmetrical mounting table and the second mounting table, and rotary table is fixing on the table by rotating shaft; Heat gun is fixedly connected with back shaft, and back shaft is connected with drive unit, and back shaft controls heat gun under the driving of drive unit moves both vertically along the axis of back shaft; The first control switch and the second control switch is respectively arranged with, the first control switch and the second control switch co-controlling rotary table and drive unit work in the both sides of workbench.
In addition, preferably structure also comprises time adjustment device, and wherein, the time that drive unit is arranged according to time adjustment device drives back shaft.
In addition, the time that time adjustment device is arranged comprises heat gun to the heating time of element and heat gun to the temperature retention time after element heating.
In addition, be provided with the first cross to indicate in the center of the first mounting table; Be provided with the second cross to indicate in the center of the second mounting table; First cross indicates or the second cross indicates corresponding up and down with the heating gate of heat gun.
In addition, preferably structure is, the first mounting table is provided with the first positioner, and the second mounting table is provided with the second positioner; Wherein, the first positioner and the second positioner are step magnetic location block and/or magnetic location post.
In addition, preferably structure also comprises foot switch, and foot switch is connected with drive unit.
In addition, drive unit is electric cylinder or cylinder.
In addition, preferably, the heating gate of heat gun is replaceable heating gate.
Utilize above-mentioned according to repair workstation of the present utility model, traditional manual work mode can be replaced, reduce the working strength of the hand-held heat gun of personnel, by adopting sitting posture and trick mode of operation mutually, can improve maintenance speed and maintenance time, sustainability is strong, saves maintenance cost.
In addition, each maintenance process parameter has been carried out digitized processing by the utility model, and the personnel that greatly reduce are with sensation maintenance to the risk of product tape, and repairable rate is high, and new hand can grasp maintenance main points, quick left-hand seat at short notice simultaneously.
In addition, the utility model adds step magnetic location block or magnetic location post location by adopting rotary table, and can realize quick switching between different product and man-machinely to work simultaneously, maintenance speed significantly promotes; Meanwhile, the utility model, by changing the maintenance of difform heating gate realization to different elements, can make the input cost of equipment significantly reduce and save energy resource consumption.
Accompanying drawing explanation
By reference to the content below in conjunction with the description of the drawings and claims, and understand more comprehensively along with to of the present utility model, other object of the present utility model and result will be understood and easy to understand more.In the accompanying drawings:
Fig. 1 is the structural representation of existing repair workstation;
Fig. 2 is the structural representation of the repair workstation according to the utility model embodiment one;
Fig. 3 is the structural representation of the repair workstation according to the utility model embodiment two.
Reference numeral wherein comprises: wiring board 11; Element 12 to be repaired; Tweezers 13; Heat gun 14; Rotating shaft 20, workbench 21; Back shaft 22; Rotary table 23; First mounting table 231; First cross indicates 2311; First positioner 2312; Second mounting table 232; Second cross indicates 2321; Second positioner 2322; First control switch 24; Second control switch 25; Heat gun 26; Time adjustment device 27; First element 28 to be repaired; Second element 29 to be repaired.
Label identical in all of the figs indicates similar or corresponding feature or function.
Embodiment
Below with reference to accompanying drawing, specific embodiment of the utility model is described in detail.
There is the problems such as automaticity is low, product repairing cost is high, personnel's operating efficiency is low for aforementioned existing repair workstation, the repair workstation that the utility model provides can replace traditional manual work mode, the working strength of reduction personnel, save maintenance cost, improve the operating efficiency of operating personnel, for enterprise saves energy resource consumption.
In order to describe the repair workstation that the utility model provides in detail, Fig. 2 shows the structure of the repair workstation according to the utility model embodiment one.
As shown in Figure 2, the repair workstation that the utility model provides comprises workbench 21, back shaft 22, rotary table 23, first control switch 24 and the second control switch 25.Wherein, back shaft 22 and rotary table 23 are all arranged on workbench 21, and rotary table 23 is fixed on workbench 21 by rotating shaft 20, and on rotary table 23, be provided with the first symmetrical mounting table 231 and the second mounting table 232; Wherein, the first mounting table 231 and the second mounting table 232 are symmetrically distributed on rotary table 23 centered by rotating shaft 20.
In order to prevent personnel's misoperation, the first control switch 24 and the second control switch 25 are separately positioned in the both sides of workbench 21, and when the first control switch 24 and the second control switch 25 are concurrently depressed, rotary table 23 20 carries out 180 degree of rotations around the shaft.That is, the first control switch 24 and the second control switch 25 co-controlling rotary table 23 rotate.
Heat gun 26 is fixedly connected with back shaft 22, back shaft 22 is connected with drive unit (not shown), when the first control switch 24 and the second control switch 25 are concurrently depressed, rotary table 23 is after revolving turnback, back shaft 22 drives heat gun 26 to decline under the driving of drive unit, after heat gun 26 pairs of elements have heated, back shaft 22 has driven heat gun 26 to rise under the driving of drive unit.That is, back shaft 22 can control heat gun 26 and moves both vertically along the axis of back shaft 22 under the driving of drive unit.
In addition, the repair workstation that the utility model provides also comprises time adjustment device 27, and wherein, the time that time adjustment device 27 is arranged comprises the temperature retention time after heating time of heat gun 26 pairs of elements and heat gun 26 pairs of elements heating.This time adjustment device 27 is connected with drive unit (not shown), drives back shaft 22 for the time making drive unit arrange according to time adjustment device 27, completes heating or insulation to make heat gun 26 within the time arranged.For the ease of the operation of maintenance personal, time adjustment device 27 can be arranged on workbench 23, and certainly, it also can be arranged on the place that other maintenance personals can operate.
In addition, the first mounting table 231 is provided with the first cross sign 2311 and the first positioner 2312, and the first cross indicates the center that 2311 are positioned at the first mounting table 231; Second mounting table 232 is provided with the second cross sign 2321 and the second positioner 2322, and the second cross indicates the center that 2321 are positioned at the second mounting table 232; Wherein, when the first placement 231 rotates to below heat gun 26, the first cross sign 2311 is corresponding up and down with the heating gate of heat gun 26; When the second mounting table 232 rotates to below heat gun 26, the second cross sign 2321 is corresponding up and down with the heating gate of heat gun 26.And the first positioner 2312 and the second positioner 2322 can be step magnetic location block and/or magnetic location post.
In an example of the present utility model, in order to more accurately element to be repaired be put on the first mounting table 231 or the second mounting table 232, be provided with the first cross at the center of the first mounting table 231 and indicate 2311, be provided with the second cross at the center of the second mounting table 232 and indicate 2321, in order to can better wiring board be fixed, the four direction of the first cross sign 2311 is respectively arranged with magnetic location block, the four direction of the second cross sign 2321 is respectively arranged with magnetic location post.
In addition, time adjustment device 27 is connected with drive unit (not shown), is in vertical motion for the time controling heat gun 26 making drive unit arrange according to time adjustment device 27.
In addition, the repair workstation that the utility model provides also comprises foot switch (not shown), and this foot switch is connected with drive unit.Wherein, drive unit is electric cylinder or cylinder.In addition, the heating gate of heat gun 26 is replaceable heating gate, so that realize the maintenance to different elements.
In order to further illustrate the repair workstation that the utility model provides, Fig. 3 shows the structure of the repair workstation according to the utility model embodiment two.Below in conjunction with Fig. 2 and Fig. 3, the course of work of repair workstation of the present utility model and repair workstation is described in detail.Specific as follows:
1, maintenance personal arranges the temperature retention time after heating time of heat gun 26 pairs of elements and heat gun 26 pairs of elements heating by time adjustment device 27;
2, wiring board to be repaired is placed on the first mounting table 231, then the center of element 28 to be repaired for first on wiring board to be repaired and the first cross are indicated 2311 to aim at and put, then use the first magnetic location block and/or magnetic location post (i.e. the first positioner 2312) to be fixed by wiring board to be repaired;
3, maintenance personal's both hands press the first control switch 24 and the second control switch 25 simultaneously, and now, rotary table 23 carries out 180 degree of rotations, and then moves to immediately below heat gun 26 by element 28 to be repaired for first on wiring board to be repaired;
4, drive back shaft 22 by cylinder or electric cylinder, thus make heat gun 26 carry out down maneuver under the drive of back shaft, heat gun 26 heats according to the time arranged the first element 28 to be repaired;
5, while heat gun 26 heats the first element 28 to be repaired, wiring board to be repaired for another block is placed on the second mounting table 232 by maintenance personal, then element 29 to be repaired for second on wiring board to be repaired is indicated 2321 by center and the second cross to aim at and put, then use magnetic location block and/or magnetic location post (i.e. the second positioner 2322) to be fixed by wiring board to be repaired for another block;
6, when distance heating terminates front about 5S, maintenance personal can be pointed out to prepare pickup with buzzing or other modes, at the end of the heating time arranged, heat gun 26 can automatically rise a segment distance under the drive of rotating shaft 20, to carry out the insulation of setup times to the first element 28 to be repaired and slot milling carries out pickup operation for maintenance personal;
7, when depressing foot switch (not shown) again after maintenance personal's pickup, heat gun 26 is rising one section of longer distance automatically, and make the first element 28 to be repaired depart from keeping warm mode, so far, a pickup operation completes.In addition, if under keeping warm mode after 30 seconds, maintenance personal does not also depress foot switch, heat gun 26 also can rise one section of longer distance automatically to depart from keeping warm mode.
If the pickup operation of 8 wiring boards to be repaired on the first mounting table completes, and the wiring board to be repaired be placed on the second mounting table is when being also fixed, maintenance personal presses the first control switch 24 and the second control switch 25 again simultaneously, enters the pickup operation of the wiring board to be repaired on the second mounting table 232.
9, when on wiring board to be repaired on the second mounting table 232 second element 29 to be repaired is in heated condition, facing operation before maintenance personal can weld the wiring board to be repaired being removed element to be repaired, then to-be-welded elements is placed on wiring board position to be welded, after the second element 29 to be repaired is removed, just can by the position to be welded of carrying out on surface-treated wiring board to be repaired (after namely the first element 28 to be repaired be removed, the position that wiring board to be repaired is vacated) weld, circulation like this, the maintenance to the first element 28 to be repaired and the second element 29 to be repaired can be completed.
It should be noted that, foregoing describe a cyclic process of maintenance element to be repaired, can be found out by this cyclic process, the utility model has the following advantages:
One, traditional full manual work mode can be replaced, reduce the working strength of the hand-held heat gun of maintenance personal, by adopting sitting posture and trick operator scheme mutually, while alleviating maintenance personal's working strength, the sustainability of maintenance speed and operation can also be improved, thus be enterprise's saving maintenance cost.
Two, closely cooperating between maintenance personal and maintenance of equipment can be realized, improve the maintenance efficiency of maintenance personal.
Three, each maintenance process parameter can be carried out digitized processing by time adjustment device, reduce maintenance personal and keep in repair the bad risk brought to product with sensation, improve repairable rate, new hand can also be made to grasp maintenance main points at short notice simultaneously, make new quick-moving band left-hand seat.
Four, by adopting rotary table and magnetic location block or magnetic location post, the fast band of maintenance personal between different product can be realized and switch and man-machinely to work simultaneously, lifting maintenance speed.
Five, by changing the heating gate of heat gun, the maintenance to different elements can be realized, equipment investment cost can be reduced and save energy resource consumption.
Describe in an illustrative manner according to repair workstation of the present utility model above with reference to accompanying drawing.But, it will be appreciated by those skilled in the art that the repair workstation that above-mentioned the utility model is proposed, various improvement can also be made on the basis not departing from the utility model content.Therefore, protection range of the present utility model should be determined by the content of appending claims.
Claims (8)
1. a repair workstation, comprises heat gun, it is characterized in that, also comprises workbench; Wherein,
Described workbench is respectively arranged with back shaft and rotary table;
Described rotary table is provided with the first symmetrical mounting table and the second mounting table, and described rotary table is fixed on described workbench by rotating shaft;
Described heat gun is fixedly connected with described back shaft, and described back shaft is connected with drive unit, and described back shaft controls described heat gun under the driving of described drive unit moves both vertically along the axis of described back shaft;
The first control switch and the second control switch is respectively arranged with, rotary table and described drive unit work described in described first control switch and described second control switch co-controlling in the both sides of described workbench.
2. repair workstation as claimed in claim 1, it is characterized in that, also comprise time adjustment device, wherein, the time that described drive unit is arranged according to described time adjustment device drives described back shaft.
3. repair workstation as claimed in claim 2, is characterized in that, the time that described time adjustment device is arranged comprises heat gun to the heating time of element and heat gun to the temperature retention time after element heating.
4. repair workstation as claimed in claim 1, is characterized in that,
Be provided with the first cross to indicate in the center of described first mounting table;
Be provided with the second cross to indicate in the center of described second mounting table;
Described first cross indicates or the second cross indicates corresponding up and down with the heating gate of described heat gun.
5. repair workstation as claimed in claim 4, is characterized in that,
Described first mounting table is provided with the first positioner, described second mounting table is provided with the second positioner; Wherein,
Described first positioner and the second positioner are step magnetic location block and/or magnetic location post.
6. repair workstation as claimed in claim 1, it is characterized in that, also comprise foot switch, described foot switch is connected with described drive unit.
7. repair workstation as claimed in claim 6, it is characterized in that, described drive unit is electric cylinder or cylinder.
8. repair workstation as claimed in claim 1, it is characterized in that, the heating gate of described heat gun is replaceable heating gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520261611.1U CN204518230U (en) | 2015-04-27 | 2015-04-27 | Repair workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520261611.1U CN204518230U (en) | 2015-04-27 | 2015-04-27 | Repair workstation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204518230U true CN204518230U (en) | 2015-07-29 |
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ID=53716155
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520261611.1U Active CN204518230U (en) | 2015-04-27 | 2015-04-27 | Repair workstation |
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| Country | Link |
|---|---|
| CN (1) | CN204518230U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590630A (en) * | 2018-11-23 | 2019-04-09 | 歌尔股份有限公司 | Solderability detection device |
-
2015
- 2015-04-27 CN CN201520261611.1U patent/CN204518230U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109590630A (en) * | 2018-11-23 | 2019-04-09 | 歌尔股份有限公司 | Solderability detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee after: Goertek Inc. Address before: 261031 Dongfang Road, Weifang high tech Industrial Development Zone, Shandong, China, No. 268 Patentee before: Goertek Inc. |