CN204477705U - A kind of thermal power station water pump real-time online Cavitation detection early warning system - Google Patents
A kind of thermal power station water pump real-time online Cavitation detection early warning system Download PDFInfo
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- CN204477705U CN204477705U CN201520109400.6U CN201520109400U CN204477705U CN 204477705 U CN204477705 U CN 204477705U CN 201520109400 U CN201520109400 U CN 201520109400U CN 204477705 U CN204477705 U CN 204477705U
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Abstract
A kind of thermal power station water pump real-time online Cavitation detection early warning system, this system comprises the external monitoring unit, monitoring objective water pump, pipeline flow sensor, pump upstream temperature sensor and the pump upstream pressure sensor that are connected with power station DCS control system; The standard industry MODBUS serial ports supported by conventional power plant DCS between external monitoring unit and power station DCS control system carries out both-way communication, receive the measurement signal of pipeline flow sensor, pump upstream temperature sensor and the pump upstream pressure sensor sent from power station DCS control system, and pump cavitation check result is sent to power station DCS control system, utilize the built-in warning of power station DCS control system and reminding module can send prompting and report to the police, prompting operations staff; The utility model, to the equipment Management Level improving thermal power plant, extends the key equipment life-span, reduces maintenance and repair cost and all has great importance.
Description
Technical field
The utility model relates to thermal power station's automatic control technology field, is specifically related to a kind of thermal power station water pump real-time online Cavitation detection early warning system.
Background technique
Water pump is one of modal industry equipment, is widely used in various production process, and improve liquid working substance pressure, application area is very extensive.Cavitation (cavitation) is one of principal element that water pump damages, and is also the content that system design stage carries out pump selection and must check.Water pump operationally sucks low pressure liquid working medium from entrance, and after pump blade acting improves fluid pressure, sends highly pressurised liquid from pump discharge.In the suction side of pump, pump can form lower low pressure area by the motion of pump blade and special runner geometrical shape, thus make liquid energy source constantly pumped enter.This forms some local depression districts, if local depression is lower than the local saturation pressure of liquid working substance, then liquid working substance is understood transient evaporation and is produced bubble, when working medium is by pump blade effect, after pressure is greatly improved, under the effect of hyperbaric environment, bubble moment vanishes again, cause great impact, produce high energy noise and vibration, even cause the damage of pump blade.
Thermal power station is classical large complicated industrial system, take water as cycle fluid, working medium evaporation of water, condensation phase transition process is relied in manufacturing process, need repeatedly voltage raising and reducing process, wherein the parameter of the key equipment entrance working-medium water such as condensate pump, pre feedwater pump, boiler startup recycle pump, low-pressure heater and drainage pump is all close to saturation state, very easily in the suction process of pump, passes through the saturation pressure line of force and faces problem of cavitation.Although all carried out cavitation check in the design process of pump, pass through low position, under the extra voltage rise utilizing difference of liquid level to produce ensure that declared working condition, equipment avoids the risk of cavitation, but according to the characteristic of electrical network, thermal power station need frequently according to network load demand adjustment operating mode with the balance of satisfied power supply and electricity consumption, therefore cannot avoid the system condition of frequent variations and departing from of declared working condition in start and stop and load adjustment process, this is also the reason that the cavitation of pump fundamentally cannot be avoided to damage.
Prior art mainly adopts two class technology for pump cavitation problem, the first kind belongs to architecture advances technology, the destruction of even eliminating cavitation and producing is alleviated by the improvement of the various pump housing and blade structure, Equations of The Second Kind belongs to type selecting and arranges check, the related data that designer provides according to the design work condition of pump and pump producer, check each pump and whether under design conditions, possess enough cavitation margin of safety, thus carry out layout design and the type selecting of pump.
By the low position of pump, can ensure that the generation of cavitation avoided by pump under rated designs operating mode in most cases, but in practical work process, usually there is the change of operating conditions, cause actual operating mode beyond the scope of calculation and check, thus threaten life-span and the safety of pump, but for operations staff, without any technological means or the method that can supply monitoring pump cavitation risk.
The Power Plant Design stage carries out the check of cavitation safety for pump and layout design is the work that Power Plant Design must be carried out, and generally according to the relevant parameter that pump producer provides, checks the requirement whether NPSH under design conditions meets relevant criterion.But the design selection overriding concern of pump is the functional requirements of pump in flow process, how type selecting makes pump can meet peak rate of flow and the most high-lift demand, it is also near rated flow and pressure working condition substantially that this type selecting that result also in pump checks the operating mode adopted, substantially relevant cavitation erosion calculation and check can not be carried out to sub load or start and stop operating mode, this also causes pump to be usually difficult to invariably in variable working condition and shutdown process, face cavitation risk in practical work process, but everything is for can be for reference without any means and information operations staff, only when overhauling, pump is disassembled and find that damaged maybe can only dependence is strengthened manually carrying out regular visit to the Noise and vibration of pump, but the frequency that the latter is extremely low cannot catch start and stop or the shorter cavitation generating process of variable working condition dynamic process substantially, but even the cavitation of moment also can cause destruction difficult to the appraisal to equipment, this causes the cavitation damage of pump in electric power station system to be still its main failure cause.
Summary of the invention
In order to solve above-mentioned prior art Problems existing, the purpose of this utility model is to provide a kind of thermal power station water pump real-time online Cavitation detection early warning system, to the equipment Management Level improving thermal power plant, extend the key equipment life-span, reduce maintenance and repair cost and all have great importance.
For reaching above object, the utility model adopts following technological scheme:
A kind of thermal power station water pump real-time online Cavitation detection early warning system, comprises the external monitoring unit 9, monitoring objective water pump 6, pipeline flow sensor 2, pump upstream temperature sensor 3 and the pump upstream pressure sensor 4 that are connected with power station DCS control system 8; Described pump upstream temperature sensor 3 and pump upstream pressure sensor 4 are the nearest pressure and temperature measuring transducer of monitoring objective water pump 6 place line upstream distance monitoring objective water pump 6; Pipeline between monitoring objective water pump 6 and upstream pressure sensor 4 and pipeline parts form upstream pipeline section 5.
In the upstream line 1 that described pipeline flow sensor 2 is positioned at monitoring objective water pump 6 or downstream line 7, only need ensure that institute's measurement of discharge equals or is approximately equal to the flow by target water pump 6.
Described external monitoring unit 9 selects to be furnished with respective operation system and the programmable controller PLC of supporting industry standard MODBUB serial communication, industrial control computer, microcomputer or server.
In thermal power station's system original for the production of process-monitor with control to need and install pipeline pressure, fluid temperature (F.T.), pipeline flow sensor, according to the sensor output signal composition system that the System's composition structure choice that the utility model proposes is corresponding, the cavitation risk of real time on-line monitoring pump.In Unit Commitment and load adjustment process, utilize the original prompting of machine set system and warning function interface, the risk of each pump generation cavitation is pointed out and reported to the police, can be used for reminding the method for operation of operations staff adjust system and lifting load speed etc., thus alleviate the Cavitation even avoiding pump, also can assist for the pump often damaged and confirm whether cavitation damage is main inducing, instruct maintenance and the transformation of power plant, this is to the equipment Management Level improving thermal power plant, extend the key equipment life-span, reduce maintenance and repair cost and all have great importance.
Compared with prior art, feature of the present utility model is as follows: (1) only need increase external monitoring unit 9 on existing thermal power station's system hardware structure basis, can realize carrying out real time on-line monitoring to pumps that there is cavitation risk all in power station, without the need to increasing any hardware and sensor, realize cost low, (2) system hardware and original power station DCS system one integrated mass, the prompting that direct use DCS system is intrinsic or warning function module, meet the integrated requirement of operations staff for full factory operation control system, original unified platform can realize the monitoring function to pump cavitation, (3) even if the simplest pump can adopt technology of the present utility model realize monitoring and report to the police, complexity and the optional equipment of equipment itself is not relied on, (4) different from existing Static Design check method, the pump cavitation alarming method by monitoring that the utility model proposes considers the rigidity testing machine effect under the effect of hydrodynamic inertial force, obtain the dynamic cavitation risk indicator of pump, the height of risk indicator can not only illustrate the risk that cavitation occurs, the degree that cavitation occurs also can be described, and then the destructiveness described pump, monitoring operations staff being carried out to equipment running status has more Practical significance, and the former can only provide the stable state cavitation analysis possessing certain margin of safety, the adequate condition that cavitation can not occur pump under smooth running operating mode can only be checked, substantially reference significance is not had to operations staff.
Accompanying drawing explanation
Accompanying drawing is the utility model system architecture schematic diagram.
Embodiment
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
As shown in drawings, a kind of thermal power station of the utility model water pump real-time online Cavitation detection early warning system, comprises the external monitoring unit 9, monitoring objective water pump 6, pipeline flow sensor 2, pump upstream temperature sensor 3 and the pump upstream pressure sensor 4 that are connected with power station DCS control system 8; Described pump upstream temperature sensor 3 and pump upstream pressure sensor 4 are the nearest pressure and temperature measuring transducer of monitoring objective water pump 6 place line upstream distance monitoring objective water pump 6; Pipeline between monitoring objective water pump 6 and upstream pressure sensor 4 and pipeline parts form upstream pipeline section 5; The standard industry MODBUS serial ports supported by conventional power plant DCS between external monitoring unit 9 and power station DCS control system 8 carries out both-way communication, receive the measurement signal of pipeline flow sensor 2, pump upstream temperature sensor 3 and the pump upstream pressure sensor 4 sent from power station DCS control system 8, and pump cavitation check result is sent to power station DCS control system 8, utilize the built-in warning of power station DCS control system 8 and reminding module can send prompting and report to the police, prompting operations staff.
As preferred implementation of the present utility model, described pipeline flow sensor 2 be positioned at the upstream line 1 of monitoring objective water pump 6 or downstream line 7 all can, only need ensure that institute's measurement of discharge equals or is approximately equal to the flow by target water pump 6.
As preferred implementation of the present utility model, described external monitoring unit 9 selects to be furnished with respective operation system and programmable controller (PLC), industrial control computer (process control machine), microcomputer or the server of supporting industry standard MODBUB serial communication (installation code MODBUS address card or installation code MODBUS communication program software).In addition, external monitoring unit 9 also needs standard pipe hydraulic resistance computer program and the pump cavitation nucleus correcting program of installing the respective system of support, these two kinds of programs (it is a program that above-mentioned two kinds of functions combine by some program product) Shi Ge designing institute carries out the Kinds of Essential Software of ductwork design, follow relevant international standard or domestic standard, and have the business software being widely used in different platform environment can for choosing.For clearly demonstrating the relation between the software program of installation and hardware system, to install hydraulic resistance calculating and pump cavitation checks two computer program softwares, general standard pump cavitation is checked flow process and is summarized as follows: using the structural parameter of the pressure signal of pump upstream pressure sensor 4 and upstream pipeline section 5 as input, by hydraulic resistance computer program exportable monitoring objective water pump 6 inlet pressure p
in; Monitoring objective water pump 6 inlet pressure p
inas the input of pump cavitation nucleus correcting program, cavitation check can be carried out to monitoring objective water pump 6 and export the result whether meeting cavitation checking conditions; The nucleus correcting program that two functions are united two into one directly using the structural parameter of the pressure signal of pump upstream pressure sensor 4, upstream pipeline section 5 as input, cavitation check can be carried out to monitoring objective water pump 6 and export the result whether meeting cavitation checking conditions.
Claims (3)
1. thermal power station's water pump real-time online Cavitation detection early warning system, is characterized in that: comprise the external monitoring unit (9), monitoring objective water pump (6), pipeline flow sensor (2), pump upstream temperature sensor (3) and the pump upstream pressure sensor (4) that are connected with power station DCS control system (8); Described pump upstream temperature sensor (3) and pump upstream pressure sensor (4) are the nearest pressure and temperature measuring transducer of monitoring objective water pump (6) place line upstream distance monitoring objective water pump (6); Pipeline between monitoring objective water pump (6) and upstream pressure sensor (4) and pipeline parts form upstream pipeline section (5).
2. a kind of thermal power station according to claim 1 water pump real-time online Cavitation detection early warning system, it is characterized in that: in the upstream line (1) that described pipeline flow sensor (2) is positioned at monitoring objective water pump (6) or downstream line (7), only need ensure that institute's measurement of discharge equals or is approximately equal to the flow by target water pump (6).
3. a kind of thermal power station according to claim 1 water pump real-time online Cavitation detection early warning system, is characterized in that: the selection of described external monitoring unit (9) is furnished with respective operation system and the programmable controller PLC of supporting industry standard MODBUB serial communication, industrial control computer, microcomputer or server.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520109400.6U CN204477705U (en) | 2015-02-14 | 2015-02-14 | A kind of thermal power station water pump real-time online Cavitation detection early warning system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520109400.6U CN204477705U (en) | 2015-02-14 | 2015-02-14 | A kind of thermal power station water pump real-time online Cavitation detection early warning system |
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| CN204477705U true CN204477705U (en) | 2015-07-15 |
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| CN201520109400.6U Expired - Fee Related CN204477705U (en) | 2015-02-14 | 2015-02-14 | A kind of thermal power station water pump real-time online Cavitation detection early warning system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107061370A (en) * | 2017-06-22 | 2017-08-18 | 哈尔滨广瀚新能动力有限公司 | A kind of utilization fore pump solves the device and its application method of ORC electricity generation system pump cavitations |
| CN109236684A (en) * | 2018-10-10 | 2019-01-18 | 江苏大学 | A kind of pump cavitation state monitoring apparatus and method |
| CN111287951A (en) * | 2018-12-07 | 2020-06-16 | 横河电机株式会社 | Detection device, detection method, and computer-readable non-transitory storage medium |
-
2015
- 2015-02-14 CN CN201520109400.6U patent/CN204477705U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107061370A (en) * | 2017-06-22 | 2017-08-18 | 哈尔滨广瀚新能动力有限公司 | A kind of utilization fore pump solves the device and its application method of ORC electricity generation system pump cavitations |
| CN109236684A (en) * | 2018-10-10 | 2019-01-18 | 江苏大学 | A kind of pump cavitation state monitoring apparatus and method |
| CN111287951A (en) * | 2018-12-07 | 2020-06-16 | 横河电机株式会社 | Detection device, detection method, and computer-readable non-transitory storage medium |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150715 Termination date: 20200214 |