CN204471248U - A kind of novel remote controls formula sensor holder - Google Patents

A kind of novel remote controls formula sensor holder Download PDF

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Publication number
CN204471248U
CN204471248U CN201520107714.2U CN201520107714U CN204471248U CN 204471248 U CN204471248 U CN 204471248U CN 201520107714 U CN201520107714 U CN 201520107714U CN 204471248 U CN204471248 U CN 204471248U
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CN
China
Prior art keywords
motor
screw
screw mandrel
clamping device
transmission case
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Withdrawn - After Issue
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CN201520107714.2U
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Chinese (zh)
Inventor
洪亮
王秋平
朱顺连
张荣辉
钟艺聪
李晓
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Fujian University of Technology
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Fujian University of Technology
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Priority to CN201520107714.2U priority Critical patent/CN204471248U/en
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Publication of CN204471248U publication Critical patent/CN204471248U/en
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Abstract

The utility model discloses a kind of novel remote and control formula sensor holder, comprise vertical transverse moving mechanism and whole machine installation platform.Sensor holder of the present utility model adopts Long-distance Control, and people need not directly contact with test product, and clamping device complete machine can move, and sensor one-movement-freedom-degree is many, detects position flexible; Solve traditional clamping device and move the poor shortcoming of trouble, artificial hand-held detection accuracy, also overcome the shortcomings such as other clamping device cost is high, complex structure; Simple screw mandrel, polished rod mechanism can realize the multiple degrees of freedom change of sensing station, and structure is simple, cost is low; In addition, visual remote operational design makes measurement more convenient, substantially increases the detection efficiency of sensor and the accuracy of data acquisition.

Description

A kind of novel remote controls formula sensor holder
Technical field
The utility model relates to a kind of clamping device, and particularly a kind of novel remote controls formula sensor holder.
Background technology
Along with the fast development of whole world science and technology, need to use a large amount of sensors in the research and development of industrial products, production, tests and analysis field, and the mounting means of sensor and environment for use determine its precision used and reliability.At present, for the general detection of some parameter characteristic of product, many employings fixed support clamps sensor, and the installation site of sensor is changed as required when each detection, more time-consuming like this, especially in the detection of dynamic process of some parameter characteristic of product, some test items need the position of real-time change sensor data acquisition, and these detection experiment are all most is completed by manually hand-held, such detecting instrument use cost is lower and mobility good.But in certain special cases, the radiation of test product, noise are comparatively large or temperature is higher, people or cannot require higher due to accuracy of detection close to test product, and artificial hand-held collection will cause accuracy of detection to decline, and affect the accuracy of institute's image data.Therefore, for adapting to the demand of various kinds of sensors testing environment, domestic and international testing agency or large enterprise, gather with except artificial hand-held collection except adopting common fixed support formula, special rail mounted sensor holder, the arm-type sensor holder of manipulator are also purchased, or directly adopting remote controlled robot to carry out data acquisition, the high and complex structure of the auxiliary equipment use cost of these sensor holders, the scope of application of some auxiliary equipment is still limited.
Utility model content
The utility model provide a kind of structure simple, the clamping device of position can be detected by multifreedom controlling sensor, overcome artificial gather shortcoming while, effectively can also reduce testing cost, improve the accuracy of detection experiment, reliability and economy.The technical solution of the utility model is for achieving the above object:
A kind of novel remote controls formula sensor holder, comprise vertical transverse moving mechanism and whole machine installation platform, be that base is dull and stereotyped bottom described vertical transverse moving mechanism, described base flat board is provided with motor three, described motor three is connected with screw mandrel one one end by transmission case one, and described screw mandrel one other end is connected with bearing; Described screw mandrel one is connected with by internal and external threads and drives by internal and external threads the support plate carrying out moving left and right, and the movable pulley of support guide effect is together equipped with in described support plate bottom; Support plate top is provided with motor two, and described motor two drives the screw mandrel two be connected with transmission case two to rotate by shaft coupling through transmission case two; The turbine and worm screw with deceleration is provided with in described transmission case two; Screw mandrel two is connected with by internal and external threads and drives by internal and external threads the clamping device carrying out moving up and down, camera two is equipped with in described clamping device side, screw mandrel two top is connected with sleeve pipe, is separately installed with for leading and fixing Der Laengslenker between described sleeve pipe and transmission case two in screw mandrel two both sides; The dull and stereotyped both sides of described base are separately installed with frame bars, and described frame bars top is by connecting through the horizontal guide rod of sleeve pipe;
Dull and stereotyped 44 two ends of described base are connected with steady arm by rotary screw, and described steady arm top is provided with pulley, and described pulley is wound with steel wire, and described steel wire one end is connected on horizontal guide rod; The steel wire other end is connected on the motor four that is arranged on bottom steady arm; Described vertical transverse moving mechanism support frame comprises a cross bar being parallel to horizontal guide rod and the root slash be welded on whole machine installation platform be connected with cross bar; It is first that the cross bar two ends of described vertical transverse moving mechanism support frame are respectively equipped with shooting; Described vertical transverse moving mechanism support frame rear is provided with weight equalizer;
Described whole machine installation platform is provided with the enhancing screw be connected with steady arm, and described enhancing screw top is connected with the cross bar of vertical transverse moving mechanism support frame, is provided with transmission case three bottom described enhancing screw, and described transmission case three is connected with motor five;
Whole machine installation mesa base is provided with motor six and motor one, and described motor six drives rear wheel by bevel gear one and bevel gear two; Motor one is by sprocket wheel and chain drive front-drive, and described front-wheel is arranged on bottom the workpiece installation position of whole machine installation platform.
Further improvement, described clamping device is provided with for retaining sleeve skid to adjust the guide rail of the installation site of sensor, left retaining sleeve slide block is fixed on clamping device by hold-down screw, right retaining sleeve slide block is connected and fixed by adjusting screw(rod) one and left retaining sleeve slide block, retaining sleeve slide block is connected with resilient clamp cover by pin, and described resilient clamp cover is externally connected to the adjusting screw(rod) two and nut that regulate self elasticity.
Further improvement, the making material of described screw mandrel one is 40Cr Steel material.
Further improvement, described front-wheel and trailing wheel are respectively equipped with brake structure.
Advantage of the present utility model:
1, clamping device has transverse direction, longitudinal guide, can realize the lateral or longitudinal movement of sensor;
2, have guider and integrated overturn mechanism, the detection plane that clamping device can be made to be turned to needs carries out the data acquisition of sensor;
3, the base dolly that this device is installed has electronic directive wheel and driving wheel, can realize the movement of whole setting position;
4, be provided with camera at the privileged site of body, the video pictures by passback judges the movement position of sensor holder, is carried out the adjustment of its position by line traffic control or remote control, realizes completely unmanned Long-distance Control, completes the detection of product.
Accompanying drawing explanation
When considered in conjunction with the accompanying drawings, by referring to detailed description below, more completely can understand the utility model better and easily learn wherein many adjoint advantages, but accompanying drawing described herein is used to provide further understanding of the present utility model, form a part of the present utility model, schematic description and description of the present utility model, for explaining the utility model, does not form improper restriction of the present utility model, wherein:
Fig. 1 novel remote controls the front schematic view of formula sensor holder;
Fig. 2 novel remote controls the side schematic view of formula sensor holder;
Fig. 3 whole machine installation mesa base schematic diagram;
Fig. 4 transmission case two schematic diagram;
Fig. 5 clamping device schematic diagram.
Wherein: 1. shooting is first; 2. frame bars; 3. enhancing screw; 4. steady arm; 5. bearing; 6. screw mandrel one; 7. front-wheel; 8. motor one; 9. motor two; 10. shaft coupling; 11. transmission cases one; 12. chains; 13. motors three; 14. movable pulleies; 15. worm screws; 16. turbines; 17. transmission cases two; 18. clamping devices; 19. sleeve pipes; 20. screw mandrels two; 21. cameras two; 22. pulleys; 23. steel wires; 24. motors four; 25. transmission cases three; 26. motors five; 27. weight equalizers; 28. workpiece installation positions; 29. sprocket wheels; The trailing wheel of 30. strap brakes; 31. motors six; 32. bevel gears one; 33. bevel gears two; 34. whole machine installation platforms; 35. retaining sleeve slide blocks; 36. hold-down screws; 37. adjusting screw(rod)s one; 38. adjusting screw(rod)s two; 39. nuts; 40. resilient clamp covers; 41. drive support plate; 42. horizontal guide rods; 43. Der Laengslenkers; 44. bases are dull and stereotyped; 45. vertical transverse moving mechanism support frames.
Detailed description of the invention:
For enabling above-mentioned purpose of the present utility model, feature and advantage become apparent more, are described in further detail the utility model below in conjunction with the drawings and specific embodiments.
Embodiment
A kind of novel remote as shown in Figures 1 to 5 controls formula sensor holder, comprise vertical transverse moving mechanism and whole machine installation platform 34, be base flat board 44 bottom described vertical transverse moving mechanism, described base flat board 44 is provided with motor 3 13, described motor 3 13 is connected with screw mandrel 1 one end by transmission case 1, and described screw mandrel 1 other end is connected with bearing 5; Described screw mandrel 1 is connected with by internal and external threads and drives by internal and external threads the support plate 41 carrying out moving left and right, and the movable pulley 14 of support guide effect is together equipped with in described support plate 41 bottom; Support plate 41 top is provided with motor 29, and described motor 29 drives the screw mandrel 2 20 be connected with transmission case 2 17 to rotate by shaft coupling 10 through transmission case 2 17; The turbine 16 and worm screw 15 with deceleration is provided with in described transmission case 2 17; Screw mandrel 2 20 is connected with by internal and external threads and drives by internal and external threads the clamping device 18 carrying out moving up and down, camera 2 21 is equipped with in described clamping device 18 side, screw mandrel 2 20 top is connected with sleeve pipe 19, is separately installed with for leading and fixing Der Laengslenker 43 between described sleeve pipe 19 and transmission case 2 17 in screw mandrel 2 20 both sides; Dull and stereotyped 44 both sides of described base are separately installed with frame bars 2, and described frame bars 2 top is by connecting through the horizontal guide rod 42 of sleeve pipe 19; Dull and stereotyped 44 two ends of described base are connected with steady arm 4 by rotary screw, and described steady arm 4 top is provided with pulley 22, and described pulley 22 is wound with steel wire 23, and described steel wire 23 one end is connected on horizontal guide rod 42; Steel wire 23 other end is connected on the motor 4 24 that is arranged on bottom steady arm 4; Described vertical transverse moving mechanism support frame 45 comprises a cross bar being parallel to horizontal guide rod 42 and 2 slash be welded on whole machine installation platform 34 be connected with cross bar; The cross bar two ends of described vertical transverse moving mechanism support frame 45 are respectively equipped with shooting first 1; Described vertical transverse moving mechanism support frame 45 rear is provided with weight equalizer 27; Described whole machine installation platform 34 is provided with the enhancing screw 3 be connected with steady arm 4, described enhancing screw 3 top is connected with the cross bar of vertical transverse moving mechanism support frame 45, be provided with transmission case 3 25 bottom described enhancing screw 3, described transmission case 3 25 is connected with motor 5 26; Be provided with motor 6 31 and motor 1 bottom whole machine installation platform 34, described motor 6 31 drives trailing wheel 30 to rotate by bevel gear 1 and bevel gear 2 33; Motor 1 drives front-wheel 7 to rotate by sprocket wheel 29 and chain 12, and described front-wheel 7 is arranged on bottom the workpiece installation position 28 of whole machine installation platform 34.Described clamping device 18 is provided with the guide rail adjusting the installation site of sensor for retaining sleeve slide block 35 slip, left retaining sleeve slide block is solid at clamping device 18 by hold-down screw 36, right retaining sleeve slide block is connected and fixed by adjusting screw(rod) 1 and left retaining sleeve slide block, retaining sleeve slide block 35 is connected with resilient clamp cover 40 by pin, and described resilient clamp cover 40 is externally connected to the adjusting screw(rod) 2 38 and nut 39 that regulate self elasticity.The making material of described screw mandrel 1 is 40Cr Steel material.Described front-wheel 7 is respectively equipped with brake structure with trailing wheel 30.Front-wheel 7 is arranged on bottom workpiece installation position 28.
In Fig. 1, Fig. 4, screw mandrel 1 is connected with transmission case 1 and motor 3 13 through bearing 5, and entirety is fixed on whole machine installation platform 34, and motor 3 13 can drive screw mandrel 1 to rotate by transmission case 1, to realize driving moving left and right of support plate 41.Screw mandrel 1 40Cr Steel material is made, and is applicable to medium accuracy and the higher axial workpiece of rotating speed, has good comprehensive mechanical performance, can bear torque and power that Der Laengslenker 43, sleeve pipe 19, screw mandrel 2 20, the weight of clamping device 18 and motion produce.Transmission case 2 17 adopts turbine 15 and worm screw 17 to realize slowing down, and transmission case 2 17 is arranged in support plate 41, the right mounted motor 29, drives clamping device 18 to move up and down by screw mandrel 2 20.Turbine, worm mechanism gearratio large and the worm screw 15 with revesal has self-locking performance, ensure that screw mandrel 2 20 can not rotate backward in transmission process, can the position of fixing and holding mechanism 18, play safeguard protection effect, and ensure that sensor is accurately located.Support plate is equipped with a movable pulley 14 for 41 times and plays support guide effect, prevents screw mandrel 2 20 from toppling in moving process.Frame bars 2 and the horizontal guide rod 42 of both sides are welded together to form the fixed frame of this mechanism, be connected with support plate 41 through sleeve pipe 19 connection wire rod 2 20, also be welded with between support plate 41 and sleeve pipe 19 and fall bar 43 for wire and fixing longitudinal direction, for whole clamping device 18 provides the track that moves up and down, the carrying out of assurance device exactly is measured.The fixed frame that the frame bars 2 of both sides and horizontal guide rod 42 are welded to form, be connected with pulley 22 by steel wire 23, pulley 22 is fixedly mounted on the top of steady arm 4, steel wire 23 is connected with motor 4 24, motor 4 24 is arranged on the bottom position of steady arm 4, and steady arm 4 is arranged on base flat board 44, above-mentioned parts and other parts be arranged on base flat board 44 form the vertical transverse moving mechanism of this sensor holder, these parts comprise: screw mandrel 1, motor 29, shaft coupling 10, transmission case 1, motor 3 13, movable pulley 14, worm screw 15, turbine 16, transmission case 2 17, clamping device 18, sleeve pipe 19, screw mandrel 2 20, camera 21.Vertical transverse moving mechanism can move up and down in overall, and steady arm 4 also plays guiding and the whole framework of supporting, and this design is the measurement in order to realize headroom data.Enhancing screw 3 is equipped with shooting first 1 in whole machine installation platform 34 motion process, can carries out remote monitoring and positioning, the video pictures by passback judges the movement position of complete machine.When the camera 2 21 be arranged on clamping device 18 is clamping device about 18, side-to-side movement, by the accurate location of passback video pictures for sensor, ensure the accuracy measured.The wheel 7 of strap brake is arranged on bottom whole machine installation platform 34, and be connected with motor 1 through chain 12, the Long-distance Control that can realize whole machine installation platform 34 in measuring process moves.Whole device is the adjustment being carried out its position and sensing station by long-range line traffic control or remote control system, realizes on-the-spot unmanned data acquisition.
In fig. 2, vertical transverse moving mechanism support frame 45 is formed by connecting by a cross bar being parallel to horizontal guide rod 42 and 2 slash, 2 are welded on whole machine installation platform 34 with slash, enhancing screw 3 is arranged between vertical transverse moving mechanism support frame 45 and whole machine installation platform 34, vertical transverse moving mechanism both sides are arranged in enhancing screw 3, drive enhancing screw 3 to rotate by motor 5 26 through transmission case 3 25, drive above-mentioned vertical transverse moving mechanism to move up and down in overall.When vertical transverse moving mechanism rises to peak, motor 4 24 rotary actuation, allows vertical transverse moving mechanism whole put to pour, and according to the angle that actual conditions adjustable was fallen, the collection carrying out product headroom data is measured.Weight equalizer 27, when ensureing vertical transverse moving mechanism whole put to pour, prevents entire machine from toppling over.
In figure 3, motor 6 31 connects bevel gear 1 and bevel gear 2 33, and the trailing wheel 30 braked by Chain conveyer rotating band realizes the deflection functions such as turning, and motor 1 is connected with the front-wheel 7 of strap brake through sprocket wheel 29, drives entire machine to move.
In Figure 5, camera 2 21 is equipped with in clamping device 18 side, clamping device 18 is installed side near sensor and is designed with guide rail, symmetrical two retaining sleeve slide blocks 35 can slide on the guideway, for adjusting the installation site of sensor, hold-down screw 36 is for the position of fixing left side retaining sleeve slide block, and right side fixed clamp cover slide block 35 fixes its position by adjusting screw(rod) 1 and the connection of nut.Resilient clamp cover 40 is arranged on by the pin of both sides and accommodates on cover slide block, longitudinal rotation can be realized, resilient clamp is overlapped 40 both sides and is connected with nut 39 by adjusting screw(rod) 2 38, its elasticity adjustable, and this resilient clamp cover can also carry out replacing coupling according to the actual size of sensor.
What the utility model adopted is that motor drives screw mandrel to realize transmission, the better simply following scheme of structure can also be adopted: on motor drive schemes, rack-and-pinion form can be adopted to realize transmission, or adopt V belt translation, Chain conveyer etc., this can realize the change of sensing station, all the other structures and such scheme similar, but this replacement scheme sensor displacement accuracy is low than such scheme.
The utility model can realize upper and lower, the left and right two-direction moving of clamping device, can spin upside down, complete machine device is arranged on a platform that can move freely with steamboat, the independent steamboat of platform outfit itself simultaneously, be equipped with dynamical system and motion, moving of complete machine can be realized all around.Adopt Long-distance Control (line traffic control or controlled in wireless) technology and visualization technique, realize controlling the complete machine of design clamping device, comprise the control of complete machine, clamping device motion and sensing switch, realize the Long-distance Control to detection experiment.Size, the structure of different sensors are all not identical, and the utility model devises a kind of universal clamping device, and sensor can be made firmly to be arranged on complete machine, ensure normally carrying out of experiment.
Sensor holder of the present utility model adopts Long-distance Control, and people need not directly contact with test product, and clamping device complete machine can move, and sensor one-movement-freedom-degree is many, detects position flexible.Solve traditional clamping device and move the poor shortcoming of trouble, artificial hand-held detection accuracy, also overcome the shortcomings such as other clamping device cost is high, complex structure.Simple screw mandrel, polished rod mechanism can realize the multiple degrees of freedom change of sensing station, and structure is simple, cost is low.In addition, visual remote operational design makes measurement more convenient, substantially increases the detection efficiency of sensor and the accuracy of data acquisition.
The above embodiment is only that preferred embodiment of the present utility model is described; not scope of the present utility model is limited; under the prerequisite not departing from the utility model design spirit; the various distortion that ability those of ordinary skill is made the technical solution of the utility model and improvement, all should fall in protection domain that claims of the present utility model determine.

Claims (4)

1. a novel remote controls formula sensor holder, comprise vertical transverse moving mechanism and whole machine installation platform (34), it is characterized in that, be base flat board (44) bottom described vertical transverse moving mechanism, described base flat board (44) is provided with motor three (13), described motor three (13) is connected with screw mandrel one (6) one end by transmission case one (11), and described screw mandrel one (6) other end is connected with bearing (5); Described screw mandrel one (6) is connected with by internal and external threads and drives by internal and external threads the support plate (41) carrying out moving left and right, and the movable pulley (14) of support guide effect is together equipped with in described support plate (41) bottom; Support plate (41) top is provided with motor two (9), and described motor two (9) drives the screw mandrel two (20) be connected with transmission case two (17) to rotate by shaft coupling (10) through transmission case two (17); The turbine (16) and worm screw (15) with deceleration is provided with in described transmission case two (17); Screw mandrel two (20) is connected with by internal and external threads and drives by internal and external threads the clamping device (18) carrying out moving up and down, camera two (21) is equipped with in described clamping device (18) side, screw mandrel two (20) top is connected with sleeve pipe (19), is separately installed with for leading and fixing Der Laengslenker (43) between described sleeve pipe (19) and transmission case two (17) in screw mandrel two (20) both sides; Described base flat board (44) both sides are separately installed with frame bars (2), and described frame bars (2) top is by connecting through sleeve pipe (19) horizontal guide rod (42);
Described base flat board (44) two ends are connected with steady arm (4) by rotary screw, described steady arm (4) top is provided with pulley (22), described pulley (22) is wound with steel wire (23), described steel wire (23) one end is connected on horizontal guide rod (42); Steel wire (23) other end be connected to be arranged on steady arm (4) bottom motor four (24) on; Described vertical transverse moving mechanism support frame (45) comprises a cross bar being parallel to horizontal guide rod (42) and 2 slash be welded on whole machine installation platform (34) be connected with cross bar; The cross bar two ends of described vertical transverse moving mechanism support frame (45) are respectively equipped with shooting first (1); Described vertical transverse moving mechanism support frame (45) rear is provided with weight equalizer (27);
Described whole machine installation platform (34) is provided with the enhancing screw (3) be connected with steady arm (4), described enhancing screw (3) top is connected with the cross bar of vertical transverse moving mechanism support frame (45), described enhancing screw (3) bottom is provided with transmission case three (25), and described transmission case three (25) is connected with motor five (26);
Whole machine installation platform (34) bottom is provided with motor six (31) and motor one (8), and described motor six (31) drives trailing wheel (30) to rotate by bevel gear one (32) and bevel gear two (33); Motor one (8) drives front-wheel (7) to rotate by sprocket wheel (29) and chain (12), and described front-wheel (7) is arranged on the bottom, workpiece installation position (28) of whole machine installation platform (34).
2. novel remote as claimed in claim 1 controls formula sensor holder, its feature is being, described clamping device (18) is provided with the guide rail adjusting the installation site of sensor for retaining sleeve slide block (35) slip, left retaining sleeve slide block is fixed on clamping device (18) by hold-down screw (36), right retaining sleeve slide block is connected and fixed by adjusting screw(rod) one (37) and left retaining sleeve slide block, retaining sleeve slide block (35) is connected with resilient clamp cover (40) by pin, described resilient clamp cover (40) is externally connected to the adjusting screw(rod) two (38) and nut (39) that regulate self elasticity.
3. novel remote as claimed in claim 1 controls formula sensor holder, and its feature is being, the making material of described screw mandrel one (6) is 40Cr Steel material.
4. novel remote as claimed in claim 1 controls formula sensor holder, and its feature is being, described front-wheel (7) and trailing wheel (30) are respectively equipped with brake structure.
CN201520107714.2U 2015-02-13 2015-02-13 A kind of novel remote controls formula sensor holder Withdrawn - After Issue CN204471248U (en)

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669164A (en) * 2015-02-13 2015-06-03 福建工程学院 Novel remote control-type sensor clamping device
CN106066190A (en) * 2016-07-20 2016-11-02 梁启明 A kind of needle base surveys conducting device
CN108127596A (en) * 2017-12-31 2018-06-08 天津市科百汇自动化科技有限公司 Solar panel electric source connecting box device for disassembling
CN113921457A (en) * 2021-09-30 2022-01-11 弥费实业(上海)有限公司 Grabbing device and air transport vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104669164A (en) * 2015-02-13 2015-06-03 福建工程学院 Novel remote control-type sensor clamping device
CN106066190A (en) * 2016-07-20 2016-11-02 梁启明 A kind of needle base surveys conducting device
CN106066190B (en) * 2016-07-20 2024-05-17 梁启明 Mother needle base measurement conducting device
CN108127596A (en) * 2017-12-31 2018-06-08 天津市科百汇自动化科技有限公司 Solar panel electric source connecting box device for disassembling
CN113921457A (en) * 2021-09-30 2022-01-11 弥费实业(上海)有限公司 Grabbing device and air transport vehicle

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Granted publication date: 20150715

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