CN204431930U - The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing - Google Patents
The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing Download PDFInfo
- Publication number
- CN204431930U CN204431930U CN201520067118.6U CN201520067118U CN204431930U CN 204431930 U CN204431930 U CN 204431930U CN 201520067118 U CN201520067118 U CN 201520067118U CN 204431930 U CN204431930 U CN 204431930U
- Authority
- CN
- China
- Prior art keywords
- dyeing
- yarn
- tension
- cylinder
- printing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004043 dyeing Methods 0.000 title claims abstract description 58
- 238000007639 printing Methods 0.000 title claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 44
- 238000001035 drying Methods 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 31
- 230000008569 process Effects 0.000 claims abstract description 23
- 238000010025 steaming Methods 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims abstract description 9
- 239000000049 pigment Substances 0.000 claims description 30
- 230000007246 mechanism Effects 0.000 claims description 15
- 238000010186 staining Methods 0.000 claims description 13
- 230000008859 change Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000007791 dehumidification Methods 0.000 claims description 5
- 238000009832 plasma treatment Methods 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 4
- 238000000576 coating method Methods 0.000 abstract description 32
- 239000011248 coating agent Substances 0.000 abstract description 18
- 239000003973 paint Substances 0.000 abstract description 4
- 239000000975 dye Substances 0.000 description 23
- 238000005516 engineering process Methods 0.000 description 15
- 239000004744 fabric Substances 0.000 description 13
- 239000004753 textile Substances 0.000 description 10
- 150000001768 cations Chemical class 0.000 description 8
- 238000011161 development Methods 0.000 description 8
- 239000003607 modifier Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 230000004048 modification Effects 0.000 description 5
- 238000012986 modification Methods 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 238000010016 exhaust dyeing Methods 0.000 description 4
- 238000011160 research Methods 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 241000219146 Gossypium Species 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000009970 yarn dyeing Methods 0.000 description 3
- 230000004888 barrier function Effects 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 1
- LRWZZZWJMFNZIK-UHFFFAOYSA-N 2-chloro-3-methyloxirane Chemical compound CC1OC1Cl LRWZZZWJMFNZIK-UHFFFAOYSA-N 0.000 description 1
- BDAGIHXWWSANSR-UHFFFAOYSA-N Formic acid Chemical compound OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 1
- 241000276489 Merlangius merlangus Species 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 235000013351 cheese Nutrition 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010014 continuous dyeing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009972 garment dyeing Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000009977 space dyeing Methods 0.000 description 1
- 238000000859 sublimation Methods 0.000 description 1
- 230000008022 sublimation Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
Landscapes
- Coloring (AREA)
Abstract
The utility model discloses the printing and dyeing of a kind of cylinder and produce the pulp equipment assembly of colorful yarn, comprise connect successively multiple-unit identical tension unwinding and rewinding system, the cation-modified system of ultrasonic wave, drying system, plasma process system, paint cylinder dyeing and printing system, the pretreatment of infrared ray constant temperature, wet short steaming system, fixation drying system, slashing system, Intelligent constant tension force storage rack, leasing system and winding system.Adopt paint cylinder dyeing and printing system to carry out coating process to yarn, replace tradition to contaminate operation, pollution-free, avoid and contaminate the residual of coating in bath, alleviate the burden of the blowdown after dyeing, reduce dyeing integrated cost, improve ecological environment simultaneously.
Description
Technical field
The utility model belongs to pulp technical field, is specifically related to the pulp equipment assembly that colorful yarn is produced in the printing and dyeing of a kind of cylinder.
Background technology
It is more and more harsher that environmental protection and the ecological awareness allow the textile of people to the title have human body Second Skin require; therefore; in the overall process of textile processing; people pursue environmental protection, ecology, technique simple, invest low, equipment is few, economize the energy, need not wash, require simultaneously without or few discharging of waste liquid with protection of the environment.
Coating dye printing technology, exactly can meet above-mentioned requirements substantially.Along with the developmental research of high-tech fast development and New-type adjuvant, oneself reaches higher level to make coating dye printing technology, substantially can meet changeable consumer market demand.
Pigment printing is with a long history, is a kind of not only ancient but also young textile processing method.Just there is application in the Western Han Dynastry before more than 2000 years period, and pigment printing fabric fastness is at that time poor, and feel is not good, cannot be mentioned in the same breath with modern coatings PRINTED FABRIC.After the 1950's, more American-European companies are proposed new composite adhesives and emulsion thickening, and make pigment printing technology obtain high speed development, Printing grows with each passing day.In the 70-80 age, along with the development of domestic petroleum chemical industry, the coating dye printing industry of China steps into Rapid development stage.So far, the proportion of pigment printing textile is own rises to about 50% from 25%.Not only for natural yarn fabrics such as cottons, and become the main flow printing method of chemical fibre and blend fabric thereof.
The market trend of whole world printing in textiles shows, pigment printing occupies critical positions.Claim according to German De Sida company profile, coating accounts for that global printing textile share is 48%, activity accounts for 27%, reduction accounts for 5%, Naphthol accounts for 1%, acidity accounts for 3%, other account for 3%.Predict recently according to BASF AG, textile coating stamp, by from 11,000,000,000 m of 2002, is increased to 15,000,000,000 m in 2012.This illustrates that the development speed of coating dye printing industry is very surprising.
Pigment dyeing just has patent and research report to deliver as far back as the sixties in 20th century, but is far from being widely used as pigment printing.Pigment dyeing experienced by the development in more than 40 years, existing own extend over the entire globe.The pigment dyeing of China is started late, and the middle and later periods eighties just starts test and application and dropped into production in enormous quantities.Since the nineties, pigment dyeing technique has had very fast development, has occurred the auxiliary agent of some function admirables, obviously can improve feel and the color fastness of fabric after shallow, middle look pigment dyeing.
Traditional pigment dyeing is carried out on padding mangle, and Pigment Padding is that continous way is produced, and output is high, and aberration is easy to control, and be suitable for producing in enormous quantities, current technology is comparatively ripe.But also there are some problems in Pigment Padding product, as migration, feel, fastness, look change and quality stability etc.Further, because natural yarn dye-uptake in dye liquor is low, fixation rate variance, so the waste that can cause dye material, increases the discharge capacity of coloured sewage, has both added the cost of factory process and pollution plot, cause again serious problem of environmental pollution.
For above problem, lot of domestic and foreign dyer author has carried out large quantity research, proposes the modification of natural fiber cation graft, makes fiber surface with positive charge.Exhaust dyeing with pigment technology carries out pretreatment by cation modifier to fiber exactly, it is made to have affinity to the coating with negative electrical charge, thus significantly improve the dye-uptake of coating, reduce the residual volume of coating in dye bath, improve colour fixation, alleviate the burden of the blowdown after dyeing, reduce dyeing integrated cost, improve ecological environment simultaneously.In addition, exhaust dyeing with pigment adapts to small lot, the fast reaction of multi items is produced, and can meet the current changeable market demand.Exhaust dyeing with pigment technique can also produce the multi-effects such as granite-wash, mill white, green line, is also widely used in fields such as garment dyeing, yarn dyeing, dyeing knitted fabrics.Therefore, exhaust dyeing with pigment technique can make up the deficiency of knot dyeing technology to a certain extent, has broad application prospects, in recent years attention.
Compared with dyestuff, coating dye printing has that technique is simple, chromatogram is complete, bright in colour, fast light fastness to weathering is good, colorant match convenience, favorable reproducibility, pollution is little, cost is low and be suitable for the advantages such as various fabrics, is more and more subject to the welcome of textile industry.Along with the development of coating variety, gorgeous fluorescent paint, whitewash and other fastness of color and luster is superior, bright-colored, the coating that fastness to sublimation is good is come out one after another, and when some dyestuff current can not meet product quality requirement, pigment dyeing seems even more important.But current coating dye printing product still comes with some shortcomings part, and the feel being mainly manifested in fabric is more thick and stiff, colour brightness is lower, the aspects such as Dry Sack is not dark, crock fastness is poor, particularly particularly remarkable on dye deep-colour fabric, thus limit its scope of application.
Printing and dyeing circle is carrying out the research of the clearer production technology about yarn dyeing always, ites is desirable to realize the technological break-through in energy-saving and emission-reduction meaning.Patent: 200820302612.6,201010606689.4,201010606689.4,201010606690.7,201310515068.9 provide a kind of space dyeing device, solve the technical barrier of cheese space dye.Patent 201010580702.3, 201010580702.3, 201010580707.6, 201010580707.6, 201010580707.6, 201010580709.5, 201010606687.5 colouring methods containing cotton utilize bearing warp thread cation-modified containing cotton technology, wish the technical barrier solving continuous knot dyeing technology: the dyefastness of continuous knot dyeing technology, the problem of saturating core degree and dye level, can to save in theory before dyeing course or among kiering operation or there is the pretreatment procedure of kiering effect, eliminate kiering from source or there is the energy resource consumption in the pretreatment procedure of kiering effect, disposal of pollutants.But fixation problem is the current insurmountable problem of this technique class, occur at the dye of positive ion, after particularly cation paint occurs, such technique seems complicated, does not have slashing technique simultaneously, fails the performance of complete release device and technology.
Patent of invention 200610085843.1,201010580702.3,201010580705.7,201010580707.6,201010580709.5,201320893047.6 proposes the technique of coating warp thread continuous dyeing, has significant progress in theory in energy-saving and emission-reduction.But in the application of this technology, coating can not effectively penetrate into yarn fibers inside, causes many serious technology and quality problems thus: one is that dyefastness is poor, and particularly crock fastness is poor, can only produce for the dyed yarn needed for ready-made clothes polishing, washing aspect; Two is that the saturating core degree of dyeing is poor, and yam surface catches color but inner whiting, and namely yarn twist in subsequent processes loosens exposes white point; Three is that dye-uptake is low, and when dye is dark, difficulty is high, quality is unstable, and it is serious that roller is stained with by adhesive.For these problems, adopt the yarn as described in utility model patent 200620075024.4 repeatedly to circulate circlewise the method for repeatedly padding, adopt the method increasing bleeding agent, adhesive, all cannot obtain obvious effect.The change of matter particularly cannot be obtained in color fastness.The example color fastness oneself provided as patent 201010580702.3 just can reach 2-3 level.
The device of patent 201010606687.5 section of giving dye, owing to not providing complete technological process, dyeing color fastness aspect has problems equally.Patent 201010606689.4 gives the device of kinckebocker yarn, and Fastness Problems reality annoyings industrial circle always.Patent 03215189.6 spraying decoration device for textile machinery, directly to spraying decoration on fabric, the technology that patent 200510034711.1 proposes is through actual verification, the problem that to occur that color fastness is low, dye level is shallow etc. serious, apply in light washed denim cloth and can also accept, other application of dress material aspects cannot meet the requirement in market.Owing to being that accessory form occurs, product stability is poor.The appearance being badly in need of modular system improves the performance of its device.Patent 201305755Y, 201125326Y just solve the automatic problem that yarn line segment catches look, and other fixation, sizing problem do not relate to, and also need a large amount of manpowers in actual applications, and automaticity is still very low.Through actual verification, the method that patent 201010580702.3 proposes finds that color fastness can not meet the demand in market, general color fastness is not higher than 3 grades.
Utility model content
For problems of the prior art, the utility model provides a kind of cylinder to print and dye and produces the pulp equipment assembly of colorful yarn.Add plasma apparatus on a production line, can directly promote dyefastness reach 4 grades and more than.Chromonema directly increases slashing technique simultaneously, save manpower, enhance productivity.
For solving the problem, the utility model by the following technical solutions:
The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing, comprise connect successively multiple-unit identical tension unwinding and rewinding system, the cation-modified system of ultrasonic wave, drying system, plasma process system, Pigment dyeing by ultrasonic wave system, the pretreatment of infrared ray constant temperature, wet short steaming system, fixation drying system, slashing system, Intelligent constant tension force storage rack, leasing system and winding system.
Described multiple-unit identical tension unwinding and rewinding system comprises unreeling structure, rolling-up mechanism, and unwinding and rewinding mechanism controls tension variation and adjustment by following control system, runs according to the tension range of setting; Described control system comprises: Programmable Logic Controller, tension pick-up, pressure sensor, cylinder and proportioning valve, after tension pick-up obtains signal, contrast through Programmable Logic Controller, trigger cylinder and proportioning valve, pressure sensor obtains the motion of signal feedback controller adjusting cylinders and proportioning valve, keep unwinding and rewinding mechanism constant tension, tension adjustment also can control tension variation by the range set of servomotor moment of torsion.
The cation-modified system of described ultrasonic wave comprises the two staining trough of end general formula, and bottom and the middle part of the two staining trough of general formula of the described end are equipped with supersonic generator.
Described drying system comprises drying cylinder and dehumidification system.
Described Intelligent constant tension force storage rack comprises storage rack, tensile members and jacking system, described storage rack have fixed support and the lifting support system by Driven by Hydraulic Cylinder, it is described when tensile members obtains the signal that tension variation differs greatly, hydraulic-driven lifting support system motion, tensile members is kept to obtain the constant signal of stable tension, by the change of storage rack yarn storage amount, maintain the constant tension of yarn.
Described plasma process system adopts the form of microwave plasma or radio frequency plasma or high-voltage glow-discharge plasma treatment.
The modes such as described Pigment dyeing by ultrasonic wave system adopts cylinder transfer, flower rolling moves, printing roller.
Described slashing system comprises frame, stock tank and baking oven, and described frame front end is provided with stock tank, rear is provided with baking oven, is provided with pulp-inlet pipe, below is provided with discharge pipe above described stock tank, and described stock tank is tandem sizing box or single stock tank.
Compared with prior art, the beneficial effects of the utility model are: 1. carry out pretreatment by cation modifier to yarn, modification point yarn being formed discrete distribution is made through supersonic generator, modified from relying on molecular separating force to become based on Coulomb force, thus improve dye-uptake and the degree of fixation of dyestuff; 2. by plasma process system, the wax layer of yam surface activate, strengthen further bond strength between cation modifier and yarn with in conjunction with the degree of depth; 3. adopt Pigment dyeing by ultrasonic wave system to carry out coating process to yarn, replace contaminating operation, pollution-free, avoid and contaminate the residual of coating in bath, alleviate the burden of the blowdown after dyeing, reduce dyeing integrated cost, improve ecological environment simultaneously; 4. the utility model forms the coloured pattern of tool on yarn, meets demand and client's change in taste in market, solves the technical problem that current dyeing market pattern changes all the time; 5. the utility model technique is simple, chromatogram is complete, bright in colour, colorant match convenient, it is little to pollute, cost is low and be suitable for the advantages such as various yarn fabrics, more and more be subject to the welcome of textile industry, adopt the utility model to carry out yarn dyeing, whole process without the need to washing, no pollution discharge, Color is good.6. this equipment can be directly used in processing and the dyeing and printing formation pattern of grey cloth.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
embodiment 1
As shown in Figure 1, the pulp equipment assembly of colorful yarn is produced in the printing and dyeing of the present embodiment cylinder, comprise connect successively multiple-unit identical tension unwinding and rewinding system 1, the cation-modified system of ultrasonic wave 2, drying system 3, plasma process system 4, coating process Pigment dyeing by ultrasonic wave system 5, the pretreatment of infrared ray constant temperature, wet short steaming system 6, fixation drying system 7, slashing system 8, Intelligent constant tension force storage rack 9, leasing system 10 and winding system 11.
The present embodiment multiple-unit identical tension unwinding and rewinding system comprises unreeling structure, rolling-up mechanism, and unwinding and rewinding mechanism controls tension variation and adjustment by following control system, runs according to the tension range of setting; Described control system comprises: Programmable Logic Controller, tension pick-up, pressure sensor, cylinder and proportioning valve, after tension pick-up obtains signal, contrast through Programmable Logic Controller, trigger cylinder and proportioning valve, pressure sensor obtains the motion of signal feedback controller adjusting cylinders and proportioning valve, keeps unwinding and rewinding mechanism constant tension.
The cation-modified system of the present embodiment ultrasonic wave comprises the two staining trough of end general formula, and bottom and the middle part of the two staining trough of general formula of the described end are equipped with supersonic generator; Drying system comprises drying cylinder and dehumidification system.
The present embodiment plasma process system adopts the form of Microwave plasma treatment; Coating process Pigment dyeing by ultrasonic wave system adopts the form of cylinder transfer to carry out coating process.
The present embodiment slashing system comprises frame, stock tank and baking oven, is provided with stock tank, rear is provided with baking oven above described frame, is provided with pulp-inlet pipe, below is provided with discharge pipe above described stock tank, and described stock tank is single stock tank.
The present embodiment Intelligent constant tension force storage rack comprises storage rack, tensile members and jacking system, described storage rack have fixed support and the lifting support system by Driven by Hydraulic Cylinder, it is described when tensile members obtains the signal that tension variation differs greatly, hydraulic-driven lifting support system motion, tensile members is kept to obtain the constant signal of stable tension, by the change of storage rack yarn storage amount, maintain the constant tension of yarn.
The pulp equipment assembly utilizing the printing and dyeing of the present embodiment cylinder to produce colorful yarn carries out the method for pulp, comprise the following steps: yarn is placed in multiple-unit identical tension unwinding and rewinding system by (1), yarn is successively by filling the aminate of cation modifier DM-1901K(epoxychloropropane) end general formula two staining trough pretreatment is carried out to yarn, modification point yarn being formed discrete distribution is made by supersonic generator, modified from relying on molecular separating force to become based on Coulomb force, thus improve dye-uptake and the degree of fixation of dyestuff; (2) yarn described in step (1) is delivered to plasma process system, the wax layer of yam surface is activated; (3) yarn after being activated by step (2) wax layer carries out the process of cylinder transfer coatings, yarn is formed the pattern with pattern; (4) yarn with the pattern of pattern step (3) obtained through the pretreatment of infrared ray constant temperature, wet short steaming system and fixation drying system, is dried and fixation the yarn after dyeing successively; (5) be placed in the stock tank filling slurries by step (4) described yarn and soak into, through oven for drying, after (6) drying system dries hydrofuge, yarn is stored on fixed support through the jacking system of Driven by Hydraulic Cylinder; Then through leasing system and winding system by yarn rolling.
embodiment 2
As shown in Figure 1, the pulp equipment assembly of colorful yarn is produced in the printing and dyeing of the present embodiment cylinder, comprise connect successively multiple-unit identical tension unwinding and rewinding system 1, the cation-modified system of ultrasonic wave 2, drying system 3, plasma process system 4, coating process Pigment dyeing by ultrasonic wave system 5, the pretreatment of infrared ray constant temperature, wet short steaming system 6, fixation drying system 7, slashing system 8, Intelligent constant tension force storage rack 9, leasing system 10 and winding system 11.
The present embodiment multiple-unit identical tension unwinding and rewinding system comprises unreeling structure, rolling-up mechanism, and unwinding and rewinding mechanism controls tension variation and adjustment by following control system, runs according to the tension range of setting; Described control system comprises: Programmable Logic Controller, tension pick-up, pressure sensor, cylinder and proportioning valve, after tension pick-up obtains signal, contrast through Programmable Logic Controller, trigger cylinder and proportioning valve, pressure sensor obtains the motion of signal feedback controller adjusting cylinders and proportioning valve, keeps unwinding and rewinding mechanism constant tension.
The cation-modified system of the present embodiment ultrasonic wave comprises the two staining trough of end general formula, and bottom and the middle part of the two staining trough of general formula of the described end are equipped with supersonic generator; Drying system comprises drying cylinder and dehumidification system.
The present embodiment Intelligent constant tension force storage rack comprises storage rack, tensile members and jacking system, described storage rack have fixed support and the lifting support system by Driven by Hydraulic Cylinder, it is described when tensile members obtains the signal that tension variation differs greatly, hydraulic-driven lifting support system motion, tensile members is kept to obtain the constant signal of stable tension, by the change of storage rack yarn storage amount, maintain the constant tension of yarn.
The present embodiment plasma process system adopts the form of high-voltage glow-discharge plasma treatment; Coating process Pigment dyeing by ultrasonic wave system employing flower rolls transfer form and carries out coating process.
The present embodiment slashing system comprises frame, stock tank and baking oven, is provided with stock tank, rear is provided with baking oven above described frame, is provided with pulp-inlet pipe, below is provided with discharge pipe above described stock tank, and described stock tank is tandem sizing box.
The pulp equipment assembly utilizing the printing and dyeing of the present embodiment cylinder to produce colorful yarn carries out the method for pulp, comprise the following steps: yarn is placed in multiple-unit identical tension unwinding and rewinding system by (1), yarn carries out pretreatment by the two staining trough of end general formula filling the reactive cation modifier containing ethyoxyl to yarn successively, modification point yarn being formed discrete distribution is made by supersonic generator, modified from relying on molecular separating force to become based on Coulomb force, thus improve dye-uptake and the degree of fixation of dyestuff; (2) yarn described in step (1) is delivered to plasma process system, the wax layer of yam surface is activated; (3) yarn after step (2) wax layer being activated carries out spending and rolls transfer coatings process, yarn is formed the pattern with pattern; (4) yarn with the pattern of pattern step (3) obtained through the pretreatment of infrared ray constant temperature, wet short steaming system and fixation drying system, is dried and fixation the yarn after dyeing successively; (5) be placed in the stock tank filling slurries by step (4) described yarn and soak into, through oven for drying, after (6) drying system dries hydrofuge, yarn is stored on fixed support through the jacking system of Driven by Hydraulic Cylinder; Then through leasing system and winding system by yarn rolling.
embodiment 3
As shown in Figure 1, the pulp equipment assembly of colorful yarn is produced in the printing and dyeing of the present embodiment cylinder, comprise connect successively multiple-unit identical tension unwinding and rewinding system 1, the cation-modified system of ultrasonic wave 2, drying system 3, plasma process system 4, coating process Pigment dyeing by ultrasonic wave system 5, the pretreatment of infrared ray constant temperature, wet short steaming system 6, fixation drying system 7, slashing system 8, Intelligent constant tension force storage rack 9, leasing system 10 and winding system 11.
The present embodiment multiple-unit identical tension unwinding and rewinding system comprises unreeling structure, rolling-up mechanism, and unwinding and rewinding mechanism controls tension variation and adjustment by following control system, runs according to the tension range of setting; Described control system comprises: Programmable Logic Controller, tension pick-up, pressure sensor, cylinder and proportioning valve, after tension pick-up obtains signal, contrast through Programmable Logic Controller, trigger cylinder and proportioning valve, pressure sensor obtains the motion of signal feedback controller adjusting cylinders and proportioning valve, keeps unwinding and rewinding mechanism constant tension.
The cation-modified system of the present embodiment ultrasonic wave comprises the two staining trough of end general formula, and bottom and the middle part of the two staining trough of general formula of the described end are equipped with supersonic generator; Drying system comprises drying cylinder and dehumidification system.
The present embodiment Intelligent constant tension force storage rack comprises storage rack, tensile members and jacking system, described storage rack have fixed support and the lifting support system by Driven by Hydraulic Cylinder, it is described when tensile members obtains the signal that tension variation differs greatly, hydraulic-driven lifting support system motion, tensile members is kept to obtain the constant signal of stable tension, by the change of storage rack yarn storage amount, maintain the constant tension of yarn.
The present embodiment plasma process system adopts the form of high-voltage glow-discharge plasma treatment; Coating process Pigment dyeing by ultrasonic wave system adopts the form of printing roller to carry out coating process.
The present embodiment slashing system comprises frame, stock tank and baking oven, is provided with stock tank, rear is provided with baking oven above described frame, is provided with pulp-inlet pipe, below is provided with discharge pipe above described stock tank, and described stock tank is single stock tank.
The pulp equipment assembly utilizing the printing and dyeing of the present embodiment cylinder to produce colorful yarn carries out the method for pulp, comprise the following steps: yarn is placed in multiple-unit identical tension unwinding and rewinding system by (1), yarn carries out pretreatment by the two staining trough of end general formula filled containing amino reactive cation modifier to yarn successively, modification point yarn being formed discrete distribution is made by supersonic generator, modified from relying on molecular separating force to become based on Coulomb force, thus improve dye-uptake and the degree of fixation of dyestuff; (2) yarn described in step (1) is delivered to plasma process system, the wax layer of yam surface is activated; (3) yarn after being activated by step (2) wax layer carries out the process of printing rolling coating, yarn is formed the pattern with pattern; (4) yarn with the pattern of pattern step (3) obtained through the pretreatment of infrared ray constant temperature, wet short steaming system and fixation drying system, is dried and fixation the yarn after dyeing successively; (5) be placed in the stock tank filling slurries by step (4) described yarn and soak into, through oven for drying, after (6) drying system dries hydrofuge, yarn is stored on fixed support through the jacking system of Driven by Hydraulic Cylinder; Then through leasing system and winding system by yarn rolling.
Claims (8)
1. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing, it is characterized in that: comprise connect successively multiple-unit identical tension unwinding and rewinding system (1), the cation-modified system of ultrasonic wave (2), drying system (3), plasma process system (4), Pigment dyeing by ultrasonic wave system (5), the pretreatment of infrared ray constant temperature, wet short steaming system (6), fixation drying system (7), slashing system (8), Intelligent constant tension force storage rack (9), leasing system (10) and winding system (11).
2. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: described multiple-unit identical tension unwinding and rewinding system comprises unreeling structure, rolling-up mechanism, unwinding and rewinding mechanism controls tension variation and adjustment by following control system, runs according to the tension range of setting; Described control system comprises: Programmable Logic Controller, tension pick-up, pressure sensor, cylinder and proportioning valve, after tension pick-up obtains signal, contrast through Programmable Logic Controller, trigger cylinder and proportioning valve, pressure sensor obtains the motion of signal feedback controller adjusting cylinders and proportioning valve, keeps unwinding and rewinding mechanism constant tension; Tension adjustment also can control tension variation by the range set of servomotor moment of torsion.
3. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: the cation-modified system of described ultrasonic wave comprises the two staining trough of end general formula, bottom and the middle part of the two staining trough of general formula of the described end are equipped with supersonic generator.
4. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: described drying system comprises drying cylinder and dehumidification system.
5. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: described Intelligent constant tension force storage rack comprises storage rack, tensile members and jacking system, described storage rack have fixed support and the lifting support system by Driven by Hydraulic Cylinder, it is described when tensile members obtains the signal that tension variation differs greatly, hydraulic-driven lifting support system motion, tensile members is kept to obtain the constant signal of stable tension, by the change of storage rack yarn storage amount, maintain the constant tension of yarn.
6. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: described plasma process system adopts the form of microwave plasma or radio frequency plasma or high-voltage glow-discharge plasma treatment.
7. the pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing according to claim 1, it is characterized in that: described Pigment dyeing by ultrasonic wave system adopts cylinder transfer, flower rolling moves, printing roller mode.
8. the pulp equipment assembly of colorful yarn is produced according to the arbitrary described cylinder printing and dyeing of claim 1-7, it is characterized in that: described slashing system comprises frame, stock tank and baking oven, be provided with stock tank above described frame, rear is provided with baking oven, above described stock tank, be provided with pulp-inlet pipe, below is provided with discharge pipe, described stock tank is tandem sizing box or single stock tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067118.6U CN204431930U (en) | 2015-01-30 | 2015-01-30 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520067118.6U CN204431930U (en) | 2015-01-30 | 2015-01-30 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204431930U true CN204431930U (en) | 2015-07-01 |
Family
ID=53599842
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520067118.6U Expired - Fee Related CN204431930U (en) | 2015-01-30 | 2015-01-30 | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204431930U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908415A (en) * | 2015-01-30 | 2015-09-16 | 中原工学院 | Sizing and dyeing equipment assembly for producing colorful yarn through roller printing and dyeing and sizing and dyeing method thereof |
| CN105256480A (en) * | 2015-11-18 | 2016-01-20 | 泮冬飞 | Continuous water-saving instantaneous quick pollution-free dyeing production line |
| CN107672289A (en) * | 2017-10-18 | 2018-02-09 | 邹杨 | The straight printing equipment of the non-evaporating embossing plate of satellite-type dyestuff is put and application method |
| CN109944100A (en) * | 2019-03-29 | 2019-06-28 | 中原工学院 | A kind of sizing processing method meeting the big jacquard weave woven fabric of novel digital stamp |
-
2015
- 2015-01-30 CN CN201520067118.6U patent/CN204431930U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104908415A (en) * | 2015-01-30 | 2015-09-16 | 中原工学院 | Sizing and dyeing equipment assembly for producing colorful yarn through roller printing and dyeing and sizing and dyeing method thereof |
| CN105256480A (en) * | 2015-11-18 | 2016-01-20 | 泮冬飞 | Continuous water-saving instantaneous quick pollution-free dyeing production line |
| CN105256480B (en) * | 2015-11-18 | 2017-07-14 | 泮冬飞 | A kind of continuous quick pollution-free dyeing assembly line of province's instant water |
| CN107672289A (en) * | 2017-10-18 | 2018-02-09 | 邹杨 | The straight printing equipment of the non-evaporating embossing plate of satellite-type dyestuff is put and application method |
| CN107672289B (en) * | 2017-10-18 | 2020-06-30 | 邹杨 | Steaming-washing-free intaglio and relief direct printing device for printing and dyeing operation and using method |
| CN109944100A (en) * | 2019-03-29 | 2019-06-28 | 中原工学院 | A kind of sizing processing method meeting the big jacquard weave woven fabric of novel digital stamp |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN104928867A (en) | Sizing dyeing equipment assembly for producing colorful yarns by coating padding and sizing dyeing method of sizing dyeing equipment assembly | |
| CN204753109U (en) | Thick liquid that coating sprays colored yarn of production dyes equipment assembly | |
| CN204431930U (en) | The pulp equipment assembly of colorful yarn is produced in cylinder printing and dyeing | |
| CN103556497A (en) | Dyeing method for multilevel-color jean yarns | |
| CN105463878B (en) | A kind of dyeing of denim yarn/ready-made clothes or Staining Method With Agnor Technique | |
| CN104790151B (en) | Continuous color knitted jean fabric pad dyeing process | |
| CN104313923A (en) | Method for processing pure cotton casual washed fabric by ordinary washing machine | |
| CN105484073B (en) | A kind of colored knitted jean coating dyeing technique | |
| CN104908414A (en) | Positive ion coating roller printing and dyeing color point size-dyeing equipment assembly and size-dyeing method thereof | |
| CN204509741U (en) | Coating pads the pulp equipment assembly producing multicolored yarn | |
| CN104928868A (en) | Size-dyeing equipment assembly with a jet cationic modification fiber system and size-dyeing method of size-dyeing equipment assembly | |
| CN201362789Y (en) | Continuous pad dyeing equipment for polyester yarn | |
| CN105986388A (en) | Sizing-dyeing method and sizing-dyeing equipment assembly for color yarn production by paint spraying | |
| CN100503916C (en) | Method for fabricating mercerizing thread of natural color cotton | |
| CN104908415A (en) | Sizing and dyeing equipment assembly for producing colorful yarn through roller printing and dyeing and sizing and dyeing method thereof | |
| CN105986386B (en) | The pulp equipment assembly and its pulp method of the cation-modified fiber system of drum process | |
| CN105064083B (en) | Dye sizing process with partial desizing for cowboy blending warp yarn | |
| CN105986387B (en) | A kind of injection cation paint color spot pulp equipment assembly and its pulp method | |
| CN204753111U (en) | Thick liquid of rotating -drum method cation modified fiber system dyes equipment assembly | |
| CN204506110U (en) | A kind of cation paint cylinder printing and dyeing color some pulp equipment assembly | |
| CN204509740U (en) | Spray the pulp equipment assembly of cation-modified fiber system | |
| CN204753110U (en) | Spray various some thick liquid of cation coating and dye equipment assembly | |
| CN108547157A (en) | Imitative denim wool worsted face fabric and its production technology | |
| CN108589326A (en) | A kind of technological process of printing and dyeing | |
| CN104452331A (en) | Diacetate filament cone dyeing method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150701 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |