One how single Intelligent Dynamic balance automation sorting plant
Technical field
The utility model relates to Componment Picking up Device technical field, particularly the many single Intelligent Dynamic balance automation sorting plants of one.
Background technology
Tear zero operation open and be extensively present in medicine, retail, books, dress and personal adornment, daily use chemicals product, cosmetics, tobacco, automobile and other industries field.In the logistics center in different industries field, tear proportion in zero operation open and have very big-difference, in the heart of based in the logistics of retail enterprise of hypermarket dispensing, shared by it, the ratio of whole dispensed amounts is about 5% ~ 8%, but at B2C E-business logistics center, its proportion can up to 99%!
Along with the development of retail business and the rise of ecommerce, increasing logistics center is faced with the difficult problem processing a large amount of scattered order, and tearing zero picking open is one of core business form of logistics center.Tear zero operation open to take time and effort, tear the line number of zero operation in some logistics center's order every day open often up to tens thousand of even hundreds thousand of, and folding box number is little.Tearing zero selection open is one of major reason causing home-delivery center's operating cost to rise.Drive the key factor of Logistics Revolution from the utilization rate of labour power, career safety & health and flexibility etc., tear the business of the potential excavation of zero operation Ye Shi logistics center most open.Zero selection technology of tearing open receives much concern in logistics center, how to improve and tears zero selection efficiency open, becomes the key factor improving logistics center's Global Operation efficiency.
Tear zero selection open and can be divided into full-automatic selection and artificial selection two large classes according to automaticity.Full-automatic selection is the selection completed by automation equipment completely, and selection and binning process are without the need to manual intervention; Artificial selection then need manually last from shelf or in carrier (Turnover Box, carton, pallet etc.) complete selection work.Zero selection technology of automatically tearing open has its limitation: (1) requires PS Package Specification, and requires that the article after packaging should have certain rigidity, can not have obvious distortion; (2) be that commodity have and certain anti-ly fall the ability of hitting, non-friable; (3) be that small product size should not be too large or too little.Therefore, Automated Sorting System be mainly adapted to medicine, cosmetics, etc. industry tear zero selection open, improper for dress and personal adornment, household items, books etc.
Artificial selection is divided into " selection of people's arrival " and " goods is to people " selection.So-called " selection of people's arrival " refers to that to be chosen goods motionless, and selection person arrives appointment goods yard, completes selection." goods is to people's selection " is then contrary, and selection personnel do not move substantially, is chosen goods and is automatically sent in face of selection person, then by manually completing selection.From applicable cases, " selection of people's arrival " is current main selection mode, comprises " plucking fruit formula " and " sowing type " two kinds.But these two kinds of modes also have limitation, " plucking fruit formula " can only process single order at every turn, and treatment effeciency is lower; When " sowing type " processes low registration commodity, efficiency is not high yet, and is not suitable for the logistics center of a large amount of SKU.
Summary of the invention
The purpose of this utility model is defect for prior art and deficiency, there is provided a kind of structure simple, the many single Intelligent Dynamic balance automation sorting plants of one reasonable in design, easy to use, it adopts electronic tag sowing wall, this sowing wall be with sorting trolley with the use of, when carrying out task switch, only need change dolly and and sow wall associate, without the need to carrying out rehandling, evade rehandling efficiency losses.The equal correspondence in each selection basket goods yard independently electronic tag on sowing wall, the selection basket goods yard label scanning case label after Turnover Box puts in place corresponding can be lighted, reduce throwing case personnel and judge the time, overall picking process is more convenient, efficient, has simple to operate, that operating efficiency is high, flexibility is high Componment Picking up Device and supporting picking mode.
For achieving the above object, the technical solution adopted in the utility model is:
One described in the utility model many single Intelligent Dynamic balances automation sorting plant, it comprises box conveying main line and header machine, somely tears zero dividing plate shelf, some fluent formula shelf, some sowing walls, some mobile picking dollies, some unpowered pipelines, some jacking transplanter structures open;
Described header machine is connected with described box conveying main line, described box conveying main line both sides are respectively arranged with somely tears zero dividing plate shelf and some fluent formula shelf open, this tears zero dividing plate shelf and fluent formula shelf forming region subregion open, this box conveying main line runs through whole described some some regional compartmentalizations of tearing zero dividing plate shelf and described some fluent formula shelf formation open, this each regional compartmentalization is connected with unpowered pipeline, and this some unpowered pipeline is connected in parallel on box conveying main line;
Described unpowered pipeline is provided with sowing wall and four mobile picking dollies in the equal correspondence in region of tearing zero dividing plate shelf place open of side, regional compartmentalization, and this regional compartmentalization is provided with selection region in the equal correspondence in region at fluent formula shelf place; Described some unpowered pipeline front ends all correspondence are provided with jacking transplanter structure and side scanner;
Described box conveying main line, header machine, some sowing walls, some mobile picking dollies, some unpowered pipelines, some jacking transplanter structures are connected with WMS controller respectively;
Described header machine is that empty van collection puts equipment, and front end arranges side scanner;
On described sowing wall, each goods yard is provided with electronic tag;
Described mobile picking dolly are all furnished with 12 selection baskets.
After adopting said structure, the utility model beneficial effect is: the many single Intelligent Dynamic balance automation sorting plants of one described in the utility model, it adopts electronic tag sowing wall, this sowing wall be with sorting trolley with the use of, when carrying out task switch, only needing to change dolly and associate with sowing wall, without the need to carrying out rehandling, having evaded rehandling efficiency losses.The equal correspondence in each selection basket goods yard independently electronic tag on sowing wall, the selection basket goods yard label scanning case label after Turnover Box puts in place corresponding can be lighted, reduce throwing case personnel and judge the time, overall picking process is more convenient, efficient, has simple to operate, that operating efficiency is high, flexibility is high Componment Picking up Device and supporting picking mode.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is the structural representation of the mobile picking dolly of multilayer of the present utility model discharge.
Reference numeral
1, box conveying main line; 2, header machine; 3, zero dividing plate shelf are torn open; 4, fluent formula shelf; 5, wall is sowed; 6, mobile picking dolly; 7, unpowered pipeline; 8, jacking transplanter structure.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1 and Figure 2, one described in the utility model many single Intelligent Dynamic balances automation sorting plant, a whole piece box conveying main line 1, header machine 2, somely tears zero dividing plate shelf 3, some fluent formula shelf 4,36 sowing walls 5,72 mobile picking dollies 6,33 sections of unpowered pipelines 7,35 jacking transplanter structures 8 open; Described header machine 2 puts equipment for empty van collection, and empty Turnover Box carries out stacking depositing in header section, and when needs binding task sends out case, Chest stacking device can split folded case, task to be associated with Turnover Box send out case on box pipeline 1 by the scanner of front end; Described zero dividing plate shelf 3 of tearing open are divided into nine regions, the corresponding one section of described unpowered pipeline 7 in each region, four sowing walls 5 and eight mobile sorting trolleys 6, every section of unpowered pipeline 7 all passes through a jacking transplanter structure 8 and is connected with whole piece box conveying main line 1 interlude, and Jun You side, front end scanner; Four described sowing walls 5 coordinate the selection in this region before being all fixed on a corresponding unpowered conveying line segment 7; Eight mobile sorting trolleys 6 associated task and binding sowing wall 5 in turn; Described fluent shelf 4 are divided into 24 regions, the corresponding one section of described unpowered pipeline 7 in each region, and every section of unpowered pipeline 7 all passes through a jacking transplanter structure 8 and is connected with whole piece box conveying main line 1 interlude, and Jun You side, front end scanner; All there is corresponding electronic tag association in each goods yard in described fluent shelf 4; Described box conveying main line 1, header machine 2, some sowing walls 5, some mobile picking dollies 6, some unpowered lines 7, some jacking transplanter structures 8 all connect WMS controller.
Described header machine 2 casees are started by WMS wireless controller in the utility model, each mission area is arrived by the box conveying main line 1 of described whole piece, enter the station described unpowered pipeline 7, and in Turnover Box, task is all thrown after case completes and checked region by box conveying main line 1 arrival of described whole piece.In described some commodity selections of tearing open in zero dividing plate shelf 3 region, by WMS controller allocating task, after selection personnel utilize described correspondence mobile picking dolly 6 to choose many single tasks, sow wall 5 by car to described correspondence and after binding, complete and choose task in advance.Commodity selection in described some fluent formula shelf 4 regions, by WMS controller allocating task, Turnover Box enter the station selection personnel scan Turnover Box according to electronic tag prompting selection commodity throw case, described whole piece box conveying main line 1 connects all described unpowered pipeline 7 in described some fluent formula shelf 4 regions.
The utility model in use, controlled by WMS entire system, when commodity ex-warehouse, task matching is carried out by WMS system, task carried out splitting into Turnover Box task, and Turnover Box task can be split into zero dividing plate shelf 3 region task of tearing open and fluent frame 4 region task, task issues rear Chest stacking device can split folded case, by the scanner of front end, task is associated a case on described box pipeline 1 with Turnover Box, Turnover Box first can tear zero dividing plate shelf 3 region open by nine.The personnel that meanwhile choose can pass through wireless handheld terminal (RF) and ask for the selection task of tearing zero dividing plate shelf 3 region open, and bind mobile sorting trolley 6 and the multiple selection baskets on it.RF can promote selection personnel by the commodity of optimal path to the corresponding many single tasks total amount of each selection goods yard selection of commodity, and point pushes in different selection baskets.After having chosen, mobile sorting trolley 6 is leaned against on any free time sowing wall 5 of one's respective area, and with RF, mobile sorting trolley 6 and corresponding sowing wall 5 are bound.When Turnover Box arrives corresponding mission area and unpowered pipeline 7 front end by box pipeline 1, jacking transplants 8 can by traversing for Turnover Box on unpowered pipeline 7, and caudad Gravitational sliding.Throwing case person utilizes scanner to scan Turnover Box bar code, and on corresponding sowing wall 5, relevant selection basket position electronic tag can be lighted, and throws case person and claps the electronic tag that goes out and dropped into by the commodity in basket after Turnover Box completes and throw case task, pushed back by Turnover Box on box pipeline 1.Turnover Box complete nine tear zero dividing plate shelf 3 region task open after, back into entering 24 fluent frame 4 regions, when Turnover Box arrives corresponding mission area and unpowered pipeline 7 front end by pipeline 1, jacking transplants 8 can by traversing for Turnover Box on unpowered pipeline 7, and caudad Gravitational sliding.Throwing case person utilizes scanner to scan Turnover Box bar code, on corresponding fluent shelf 4, relevant selection position electronic tag can be lighted, throw case person to clap the electronic tag that goes out and the commodity of respective amount in selection position are dropped into after Turnover Box completes and throw case task, pushed back by Turnover Box on box pipeline 1, the Turnover Box finally completed can check bagging area on earth by box pipeline 1.
Compared with prior art, the utility model, when choosing, task can be carried out splitting into Turnover Box task, and Turnover Box task can be split into zero dividing plate shelf district's task of tearing open and fluent frame district task.Zero baffle region task of tearing open can be bound dolly and be carried out task and initiate to choose in advance, accomplishes many single operations simultaneously in dynamically.Whole process is all WMS Systematical control, WMS is the abbreviation of Warehouse Managemengt System, it is a kind of warehouse management system, this WMS is known technology, it comprises warehouse-in business, outbound business, warehouse are alloted, the function such as stock allotment and empty storekeeper reason, by the management system that the function synthesizeds such as comprehensive batch of management, material correspondence, stock-taking, quality inspection management, empty storekeeper reason and just in time inventory management use, automaticity is high, the embedded optimized algorithm from wound carries out operation distribution, the integrated scheduling efficiency improved, maintains operation balance.
The many single Intelligent Dynamic balance automation radio frequencies of the utility model, be connected by jacking transplanter structure between the box pipeline of wherein said whole piece with described unpowered line, described jacking transplanter structure front end connects the box pipeline interlude of described whole piece, described jacking transplanter structure rear end connects described unpowered line, and described jacking transplanter structure connects WMS system.Described jacking transplanter structure can change the transporting direction of Turnover Box on box pipeline, conveniently can adjust Turnover Box entering the station for unpowered line.
The many single Intelligent Dynamic balance automation radio frequencies of the utility model, wherein on fluent frame, there is corresponding electronic tag in each goods yard, there is corresponding electronic tag to light when described fluent shelf district selection at every turn, auxiliary sorting task carries out quantity and position judgment, can improve the picking efficiency of selection personnel.
The many single Intelligent Dynamic balance automation radio frequencies of the utility model, the box pipeline of described whole piece utilizes described jacking transplanter structure to shift for the pipeline in described fluent frame district only has fluent district task Turnover Box to carry out task selection to changing region, whole formation cable release circulation, the independence selection of perfect fluent district commodity, improves order synchronism and selection efficiency.
The many single Intelligent Dynamic balance automation sorting plants of one described in the utility model, it adopts electronic tag sowing wall, this sowing wall be with sorting trolley with the use of, when carrying out task switch, only need to change dolly and associate with sowing wall, without the need to carrying out rehandling, evade rehandling efficiency losses.The equal correspondence in each selection basket goods yard independently electronic tag on sowing wall, the selection basket goods yard label scanning case label after Turnover Box puts in place corresponding can be lighted, reduce throwing case personnel and judge the time, overall picking process is more convenient, efficient, has simple to operate, that operating efficiency is high, flexibility is high Componment Picking up Device and supporting picking mode.
The above is only better embodiment of the present utility model, therefore all equivalences done according to structure, feature and the principle described in the utility model patent claim change or modify, and are included in the utility model patent claim.