Utility model content
In utility model content part, introduce the concept of a series of reduced form, this will further describe in detailed description of the invention part.Utility model content part of the present utility model does not also mean that the key feature and essential features that will attempt to limit technical scheme required for protection, does not more mean that the protection domain attempting to determine technical scheme required for protection.
In order to solve the problem, the utility model discloses a kind of tank cabinet frame spray equipment, described tank cabinet frame automatic spray apparatus comprises: bottom bracket, hexahedron gantry support and spray body, described bottom bracket is arranged on the below of described hexahedron gantry support, it is characterized in that, described spray body comprises:
For spraying the first spray body of the end face of described tank cabinet frame, described first spray body is arranged on the top-support of described hexahedron gantry support, described first spray body is removable along the length direction of described hexahedron gantry support, width and short transverse respectively, described first spray body is rotatable around the first axle of vertical direction, and swingable around the second axle perpendicular to described first axle;
For the second spray body of the side and end face that spray described tank cabinet frame, described second spray body is arranged in the side supports of described hexahedron gantry support, described second spray body is removable along the length direction of described hexahedron gantry support, width and short transverse respectively, described second spray body is rotatable around the 3rd axle of horizontal direction, and swingable around the 4th axle perpendicular to described 3rd axle; And
For spraying the 3rd spray body of the bottom surface of described tank cabinet frame, described 3rd spray body is arranged on described bottom bracket, described bottom surface spray body is removable along the length direction of described hexahedron gantry support, width and short transverse respectively, described bottom surface spray body is rotatable around the 5th axle of vertical direction, and swingable around the 6th axle perpendicular to described 5th axle.
Alternatively, described first spray body, described second spray body and the described 3rd spray body electrostatic spraying apparatus that comprises manipulator respectively and be arranged on described manipulator.
Alternatively, described first spray body rotatable 360 degree around the first axle of vertical direction, described first spray body is around swingable 120 degree of the second axle perpendicular to described first axle.
Alternatively, described second spray body is around rotatable 360 degree of the 3rd axle of vertical direction, and described second spray body is around swingable 120 degree of the 4th axle perpendicular to described 3rd axle.
Alternatively, described 3rd spray body is around rotatable 360 degree of the 5th axle of vertical direction, and described 3rd spray body is around swingable 120 degree of the 6th axle perpendicular to described 5th axle.
Alternatively, described first spray body comprises synchronizing wheel, rolling bearing units, reductor, servomotor and Timing Belt, described servomotor connects described reductor, described reductor connects described synchronizing wheel, described synchronizing wheel installs described Timing Belt, described reductor is fixed on described top-support by rolling bearing units, and described manipulator is fixed on described Timing Belt.
Alternatively, described second spray body comprises reductor, servomotor, sprocket wheel, chain and rolling bearing units, described servomotor connects described reductor, described reductor connects described sprocket wheel, described chain installed by described sprocket wheel, described reductor is fixed in described side supports by described rolling bearing units, and described manipulator is fixed on chain.
Alternatively, described 3rd spray body comprises reductor, servomotor, gear and tooth bar, and described servomotor connects described reductor, described reductor connects described gear, tooth bar described in described gears meshing, described tooth bar connects described manipulator, and described reductor is fixed on bottom bracket.
The beneficial effects of the utility model are, instead of manually, improve production efficiency with automated mechanical, protect the healthy of operating personnel, accurately can control painting thickness simultaneously, improve the quality of spraying paint, and control the waste of paint.Tank cabinet frame spray equipment can not only complete the surface lacquer operation of large-scale workpiece automatically, and can control painting thickness more accurately, and improves the utilization rate of paint.
Accompanying drawing explanation
The following accompanying drawing of the utility model embodiment in this as a part of the present utility model for understanding the utility model.Shown in the drawings of embodiment of the present utility model and description thereof, be used for explaining principle of the present utility model.In the accompanying drawings,
Fig. 1 is the front view of a kind of tank cabinet frame automatic spray apparatus of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the rotation of spray body of the present utility model and the drive mechanism schematic diagram of swing;
Fig. 4 is the schematic diagram of the rotation of spray body of the present utility model and another state of drive mechanism of swing;
Fig. 5 is the moving structure schematic diagram of the first spray body;
Fig. 6 is the moving structure schematic diagram of the second spray body; And
Fig. 7 is the moving structure schematic diagram of the 3rd spray body.
Description of reference numerals:
1. bottom bracket 2. the 3rd spray body 3. hexahedron gantry support
4. the right spray body of the second left spray body 5. first spray body 6. second
21. first tooth bar 22. first gear 23. the 3rd reductors
24. the 3rd servomotors
41. sprocket wheel 42. second rolling bearing units 43. second reductors
44. second servomotor 45. chains
51. synchronizing wheel 52. first rolling bearing units 53. first reductors
54. first servomotor 55. Timing Belts
71. second tooth bar 72. pinion stand 73 second gears
74. spray gun mounting rod 75. connecting rod 76. first travelling gears
77. second travelling gear 78. power transmission shaft 79. slide bars
80. Connection Block 81. leading screw 82. first shaft couplings
83. first motor 84. second motor 85. second shaft couplings
Detailed description of the invention
In the following description, give a large amount of concrete details to provide to understand more thoroughly the utility model.But, it will be apparent to one skilled in the art that the utility model embodiment can be implemented without the need to these details one or more.In other example, in order to avoid obscuring with the utility model embodiment, technical characteristics more well known in the art are not described.
In order to thoroughly understand the utility model embodiment, by following description, detailed structure is proposed.Obviously, the execution of the utility model embodiment is not limited to the specific details that those skilled in the art has the knack of.Better embodiment of the present utility model is described in detail as follows, but except these are described in detail, the utility model can also have other embodiments.
The utility model discloses a kind of tank cabinet frame automatic spray apparatus, tank cabinet frame automatic spray apparatus comprises: bottom bracket 1, hexahedron gantry support and spray body, bottom bracket 1 is arranged on the below of hexahedron gantry support.The utility model solves the technical scheme that its technical problem adopts: use the rigid material of such as shaped steel to make one and be greater than by the hexahedron gantry support of spraying workpiece, and a bottom bracket 1 is set below hexahedron gantry support, gantry support is arranged three covers such as five axis robot and arrange the spray body of electrostatic spraying apparatus on a robotic arm, and electrostatic spraying apparatus can be the common equipment such as spray gun.Bottom bracket 1 arranges the spray body of a set of such as five axis robot and setting electrostatic spraying apparatus on a robotic arm.The stroke of spray body can cover by all outer surfaces of spraying workpiece.Spray body comprises the electrostatic spraying apparatus be such as arranged in five axis robot, with electric charge on the paint vehicle making it spray, connected the electric charge contrary with it by spraying workpiece simultaneously, such paint vehicle just can be covered in by the surface of spraying workpiece uniformly, thus meet the requirement of painting thickness, avoid the waste of paint simultaneously.
As depicted in figs. 1 and 2, spray body comprises: be arranged on the first spray body 5 on the top-support of hexahedron gantry support 3, is separately positioned on two the second spray bodies (second left spray structure 4 and the second right spray structure 5) in the side supports of hexahedron gantry support 3 and is arranged on the 3rd spray body 2 of bottom bracket 1.
First spray body 5 is removable along the length direction of hexahedron gantry support 3, width and short transverse respectively, and the first spray body 5 is rotatable around the first axle D1 of vertical direction, and swingable around the second axle D2 perpendicular to the first axle D1.
Second spray body is removable along the length direction of hexahedron gantry support 3, width and short transverse respectively, and the second spray body is rotatable around the 3rd axle D3 perpendicular to end face, and swingable around the 4th axle D4 perpendicular to the 3rd axle D3.
3rd spray body 2 is removable along the length direction of hexahedron gantry support 3, width and short transverse respectively, and the 3rd spray body 2 is rotatable around the 5th axle D5 of vertical direction, and swingable around the 6th axle D6 perpendicular to the 5th axle D5.
Particularly, the first spray body 5, second spray body and the 3rd spray body 2 comprise manipulator (it can be five axis robot) and setting electrostatic spraying apparatus on a robotic arm respectively.With the first electric charge of the first polarity on the paint vehicle of electrostatic spraying apparatus ejection, second electric charge with second polarity contrary with the first charge polarity is connected by spraying workpiece, such as, electrostatic spraying apparatus ejection with the paint vehicle of positive charge, and is connected negative electrical charge by spraying workpiece.
The beneficial effects of the utility model are, instead of manually, improve production efficiency with automated mechanical, protect the healthy of operating personnel, accurately can control painting thickness simultaneously, improve the quality of spraying paint, and control the waste of paint.Automatically can not only complete the surface lacquer operation of large-scale workpiece, and painting thickness can be controlled more accurately, and improve the utilization rate of paint.
Particularly, as depicted in figs. 1 and 2, the first spray body 5 along the length of hexahedron gantry support 3 and the movement of width by mechanism with high speed motion, Timing Belt and synchronous belt pulley transmission; First spray body 5 adopts two-stage transmission along the mobile of short transverse of hexahedron gantry support 3, first order transmission in two-stage transmission adopts rack pinion, and the second level in two-stage transmission adopts cylinder to control the stroke of the first spray body 5 along the movement of the short transverse of hexahedron gantry support 3; First spray body 5 around the rotation of the first axle D1 of vertical direction by gear drive; And the first spray body 5 around the swing of the second axle D2 perpendicular to the first axle D1 by adopting rack-and-pinion and lead screw transmission.
Particularly, as shown in Figure 5, power is produced by the first servomotor 54, effect is with on the first reductor 53, the effect of the first reductor 53 be slow down the first servomotor 54 rotating speed and improve final Driving Torque, first reductor 53 acts on synchronizing wheel 51, and the synchronizing wheel 51 being connected the other end by Timing Belt 55 forms a loop, and the object be fixed on Timing Belt 55 so just can be made to move horizontally along with the rotation of the first servomotor 54.Whole mechanism is fixed on support by the first rolling bearing units 52.
For the first spray body 5, as shown in Figure 3 and Figure 4, first motor 83 is connected with power transmission shaft 78 by the first shaft coupling 82, second travelling gear 77 is arranged on power transmission shaft 78, first travelling gear 76 is connected with pinion stand 72 by connecting rod 75, the engagement transmission rotating through the first travelling gear 76 and the second travelling gear 77 that first motor 83 produces, the rotation of final formative gear seat 72.
And relative to the swing of the second axle D2, the first spray body 5 is achieved in that the second motor 84 is connected with leading screw 81 by the second shaft coupling 85, leading screw 81 is connected with slide bar 79 by Connection Block 80, slide bar 79 is connected with the second tooth bar 71, second gear 73 is connected with spray gun mounting rod 74, and electrostatic spraying apparatus is arranged on spray gun mounting rod 74.The rotation that second motor 84 produces is delivered to the second tooth bar 71, and rotation is become rectilinear motion by Connection Block 10, more again becomes rotation by the engagement of the second tooth bar 71 and the second gear 73, the final swing forming spray gun mounting rod 74.
Further, the first spray body 5 is around rotatable 360 degree of the first axle D1 of vertical direction.First spray body 5 is around swingable 120 degree of the second axle D2 perpendicular to the first axle D1.In a kind of Alternate embodiments, the first spray body 5 is respectively along the removable formation of the length direction of hexahedron gantry support 3, width and short transverse: 7200mm, 3600mm and 800mm.
Alternatively, the second spray body along the movement of the length direction of hexahedron gantry support 3 by mechanism with high speed motion, Timing Belt and synchronous belt pulley transmission; Second spray body along the movement of the width of hexahedron gantry support 3 by rack pinion; Second spray body along the movement of the short transverse of hexahedron gantry support 3 by chain sprocket transmission; Second spray body around the rotation of the 3rd axle D3 of horizontal direction by gear drive; And the second spray body around the swing of the 4th axle D4 perpendicular to the 3rd axle D3 by adopting rack-and-pinion and lead screw transmission.
Particularly, as shown in Figure 6, power is produced by the second servomotor 44, effect is with on the second reductor 43, the effect of the second reductor 43 be slow down the second servomotor 44 rotating speed and improve final Driving Torque, second reductor 43 acts on sprocket wheel 41, and the sprocket wheel 41 being connected the other end by the first chain 45 forms a loop, and the object be fixed on the first chain 45 so just can be made to move horizontally along with the rotation of the second servomotor 44.Whole mechanism is fixed on support by gear 42.
Alternatively, the second spray body is around rotatable 360 degree of the 3rd axle D3 of vertical direction.Second spray body is around swingable 120 degree of the 4th axle D4 perpendicular to the 3rd axle D3, further, the second spray body is respectively along the removable formation of the length direction of hexahedron gantry support 3, width and short transverse: 7200mm, 900mm and 2600mm.
Alternatively, the 3rd spray body 2 along the movement of the length direction of hexahedron gantry support 3 by mechanism with high speed motion, Timing Belt and synchronous belt pulley transmission; 3rd spray body 2 along the movement of the width of hexahedron gantry support 3 by Timing Belt and synchronous belt pulley transmission; 3rd spray body 2 along the movement of the short transverse of hexahedron gantry support 3 by rack pinion; 3rd spray body 2 around the rotation of the 5th axle D5 of vertical direction by gear drive; And the 3rd spray body 2 around the swing of the 6th axle D6 perpendicular to the 5th axle D5 by adopting rack-and-pinion and lead screw transmission.
Particularly, as shown in Figure 7, power is produced by the 3rd servomotor 24, effect is with on the 3rd reductor 23, the effect of the 3rd reductor 23 be slow down the 3rd servomotor 24 rotating speed and improve final Driving Torque, 3rd reductor 23 to be fixed on support and to act on the first gear 22, and the first gear 22 by driving the first tooth bar 21 to carry out horizontal motion with engaging of the first tooth bar 21, thus drives the manipulator motion be connected with the first tooth bar 21.
Alternatively, the 3rd spray body 2 is around rotatable 360 degree of the 5th axle D5 of vertical direction.3rd spray body 2 is around swingable 120 degree of the 6th axle D6 perpendicular to the 5th axle D5, further, the 3rd spray body 2 is respectively 6400mm, 1300mm and 800mm along the removable formation of the length direction of hexahedron gantry support 3, width and short transverse.
Alternatively, also comprise, smoke detection and automatic fire extinguishing system, smoke detection and automatic fire extinguishing system comprise smog fire source probing device, automatic control system, water pipe and electric control water valve.
The utility model is illustrated by above-mentioned embodiment, but should be understood that, above-mentioned embodiment just for the object of illustrating and illustrate, and is not intended to the utility model to be limited within the scope of described embodiment.In addition it will be understood by those skilled in the art that; the utility model is not limited to above-mentioned embodiment; more kinds of variants and modifications can also be made, within these variants and modifications all drop on the utility model scope required for protection according to instruction of the present utility model.