CN204417521U - Belt cutting and punching system - Google Patents
Belt cutting and punching system Download PDFInfo
- Publication number
- CN204417521U CN204417521U CN201520016166.2U CN201520016166U CN204417521U CN 204417521 U CN204417521 U CN 204417521U CN 201520016166 U CN201520016166 U CN 201520016166U CN 204417521 U CN204417521 U CN 204417521U
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- China
- Prior art keywords
- belt
- cutting
- knife rest
- platform
- console
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000005520 cutting process Methods 0.000 title claims abstract description 54
- 238000004080 punching Methods 0.000 title abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims description 24
- 238000004804 winding Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 9
- 230000001105 regulatory effect Effects 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000006835 compression Effects 0.000 abstract 1
- 238000007906 compression Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
Belt cutting system of punching relates to belt processing technology field. The cutting device comprises an operation table and a knife rest, the knife rest is positioned above the operation table, the knife rest is connected with a plurality of cutting knives, the rear side of the knife rest is connected with a first length sensor, a plurality of compression rollers used for pressing a belt are arranged in front of the knife rest on the operation table, and guide rollers are respectively arranged on the side walls of the front side and the rear side of the operation table; the punching equipment comprises a platform, a punch holder and a pressing cylinder, wherein the punch holder is arranged in the middle above the platform, a punch is arranged on the punch holder, the pressing cylinder is connected with the punch holder, a connecting frame is arranged on the front side of the punch holder on the platform and connected with a second length sensor, and a third guide roller is arranged on the side wall of the platform, which is positioned on the rear side of the punch holder; the PLC controller is respectively connected with the pressing cylinder, the length sensor and the driving motor. Can improve the cutting and punching effects, improve the product quality and be applicable to the existing belt processing technology.
Description
Technical field
The utility model relates to belt processing technique field, especially relates to a kind of belt cutting and boring system.
Background technology
In the belt course of processing, general need to carry out to cut, thrust, the processing such as punching, and in prior art, each step operation mostly is manual operations.As when carrying out belt punching, conventional method is Manual punching, operation is wasted time and energy, and working efficiency is low, and punching effect is also not satisfactory; Although also to have and punched by mechanical means, the manual labor amount unreeling and collected by the belt after punching rolling of belt volume is comparatively large, and processing is inconvenient.And in belt cutting technique, or be artificial cutting, or sporadicly operate for sheet shears, inefficiency, cutting processing in batch can not be used for, and cutting technique level is limited.
Utility model content
Technical problem to be solved in the utility model overcomes cutting, punch out step in existing belt complete processing to carry out respectively, and inefficiency, the shortcoming of poor product quality, provides a kind of belt cutting and boring system.
The utility model solves the technical scheme that its technical problem adopts: belt cutting and boring system, comprise PLC and the cutter unit set gradually and perforation unit, described cutter unit comprises unwinding equipment successively, cutting facility and winding device, perforation unit comprises the unwinding equipment set gradually, punch device and winding device, cutting facility comprises operator's console and knife rest, knife rest is positioned at above operator's console, knife rest is connected with several cutteves, cutter can slide on knife rest, the first linear transducer is connected with on rear side of knife rest, operator's console is provided with several in knife rest front for pressing the pressure roller of belt, on front side of operator's console, sidewall is provided with the first guide roller, on rear side of it, sidewall is provided with the second guide roller, the top of two guide rollers all with operator's console in same level, rolling pressure roller is also provided with above the second guide roller, belt by gap between rolling pressure roller and the second guide roller to winding device transmission,
Punch device comprises platform, punch carrier and lower air cylinder, punch carrier is arranged at platform upper center, in punch carrier, interval is provided with several drifts, lower air cylinder is connected with punch carrier, platform is provided with link span on front side of punch carrier, and link span is connected with the second linear transducer, is provided with the pressure roller for pressing belt on front side of link span, the platform sidewall be positioned on rear side of punch carrier is provided with the 3rd guide roller, and its top and platform are in same level;
Described unwinding equipment comprises the first bracing frame, the first bracing frame top be provided with for overlap unreel shape belt unreel rotating shaft;
Described winding device comprises the second bracing frame, is positioned at rolling rotating shaft and the drive-motor at the second bracing frame top, and described drive-motor is connected with rolling rotating shaft; PLC is connected with lower air cylinder, each linear transducer and drive-motor respectively.
Concrete, the center, lower surface of described drift is provided with centrum.
Concrete, described cutter comprises installation portion and is positioned at the cutting edge bottom installation portion, and cutting edge is made up of several cutting elements, and cutting element is connected with installation portion is detachable.
Further, also comprise the first net defence and the second net defence, described first net defence is arranged at outside pressure roller and knife rest, and the second net defence is arranged at punch carrier and lower air cylinder surrounding.
Further, operator's console is provided with for first guide rail spacing to belt, and described first guide rail is arranged on front side of the first net defence.
Preferably, platform is provided with for second guide rail spacing to belt, and the second guide rail is between pressure roller and the second linear transducer.
Concrete, the pressure roller in cutting facility is three.
Preferably, described unwinding equipment also comprises and the rotor wheel unreeling rotating shaft and be connected.
Preferably, described winding device also comprises the setting device for regulating belt tension, and described setting device is connected with rolling rotating shaft, and described setting device is hand wheel.
The beneficial effects of the utility model are: equipment is simple, and cheap for manufacturing cost, realize Fully-mechanized operation, set of system directly completes cutting and boring technique, effectively enhances productivity, and saves time, and improve cutting and boring effect, improve the quality of products; Owing to being provided with net defence, substantially increase processing safety, the personnel safety of effective guarantee workman.The utility model is applicable in existing belt complete processing.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of cutter unit of the present utility model;
Fig. 3 is the structural representation of perforation unit of the present utility model;
Wherein, 10 is the first bracing frame, and 11 for unreeling rotating shaft, 20 is operator's console, and 21 is knife rest, and 22 is cutter, 23 is the first linear transducer, and 24 is pressure roller, and 25 is the first guide roller, 26 is the second guide roller, and 27 is rolling pressure roller, and 28 is the first guide rail, 29 is the first net defence, and 30 is the second bracing frame, and 31 is rolling rotating shaft, 32 is drive-motor, 40 is platform, and 41 is punch carrier, and 42 is lower air cylinder, 43 is drift, 44 is link span, and 45 is the second linear transducer, and 46 is the 3rd guide roller, 47 is the second guide rail, and 48 is the second net defence.
Embodiment
Below in conjunction with accompanying drawing, describe the technical solution of the utility model in detail.
As shown in Figures 1 to 3, belt cutting and boring system of the present utility model, comprise PLC and the cutter unit set gradually and perforation unit, described cutter unit comprises unwinding equipment, cutting facility and winding device successively, perforation unit comprises the unwinding equipment, punch device and the winding device that set gradually, after belt collects rolling from the winding device of cutter unit, then carry out belt through the unwinding equipment of perforation unit and unreel;
Described unwinding equipment 1 comprises the first bracing frame 10, first bracing frame 10 top and is provided with and unreels rotating shaft 11, is placed on by web-like belt sleeve and unreels in rotating shaft 11 during use, the belt volume that web-like belt and belt wrap become.Further, unwinding equipment 1 Shanghai is provided with and the rotor wheel unreeling rotating shaft 11 and be connected, so that manual intervention regulates the tightness unreeling pivot or regulate belt volume.
Cutting facility comprises operator's console 20 and knife rest 21, and knife rest 21 is positioned at above operator's console, knife rest 21 is connected with several cutteves 22, and cutter 22 can slide on knife rest 21, and the position of cutter 22 is adjustable, can regulate the belt width cut out as requested.Cutter comprises installation portion and is positioned at the cutting edge bottom installation portion, cutting edge is made up of several cutting elements, cutting element is connected with installation portion is detachable, design like this, if when cutting edge runs into hard object tipping, only need to replace the cutting element damaged, cutting blade alternative costs are low, effectively cost-saving.The length that the first linear transducer 23, first linear transducer 23 can measure belt is connected with on rear side of knife rest 21.Operator's console 20 is provided with several in knife rest 21 front for pressing the pressure roller 24 of belt, belt via process below pressure roller 24, to avoid belt deviation, based on cost and realize effect consider, the number of described pressure roller 24 is three.Belt is delivered to operator's console from unwinding equipment, on operator's console, belt in the past side direction runs on rear side of it, the direction that belt comes be front side to, in order to carry out spacing guiding to belt, on front side of operator's console 20, sidewall is provided with the first guide roller 25, in like manner, on rear side of it, sidewall is provided with the second guide roller 26, the top of two guide rollers all with operator's console in same level, make belt run on operator's console according to the direction unreeling belt guide roller 25 guide by unwinding equipment 1, the direction guided according to the second guide roller 26 again after cutting is moved to winding device.In order to prevent belt deviation further, above the second guide roller 26, be also provided with rolling pressure roller 27, belt by gap between rolling pressure roller 27 and the second guide roller 26 to winding device transmission.In order to carry out spacing to belt further, operator's console is provided with on front side of the first net defence 29 for first guide rail 28 spacing to belt, belt runs inside the first guide rail 28, in operational process, cross-wise direction displacement does not occur to make belt, improve cutting planeness, ensure cutting effect.
Punch device comprises platform 40, punch carrier 41 and lower air cylinder 42, lower air cylinder 42 is connected with punch carrier 41, punch carrier 41 is arranged at operator's console upper center, in punch carrier 41, interval is provided with several drifts 43, punch carrier presses down, just punch to the belt of below, have multiple drift effectively can improve perforating efficiency, several holes can be beaten by disposable discontinuous.In order to raise the efficiency, be provided with centrum at the center, lower surface of drift 43, when drift 43 punches to belt, increase pressure, being easy to perforate.Platform 40 is provided with link span 44 on front side of punch carrier 41, link span 44 is connected with the second linear transducer 45, second linear transducer 45 can measure the length of belt, the pressure roller 24 for pressing belt is provided with on front side of link span 44, belt passes through via below pressure roller 24, in order to carry out spacing to belt further, between pressure roller 24 and the second linear transducer 45, be provided with the second guide rail 47, to prevent belt deviation.Platform 40 sidewall be positioned on rear side of punch carrier 1 is provided with the 3rd guide roller 46, and its top and platform 40 are in same level, and the direction that the belt after punching can be guided according to the 3rd guide roller 46 is moved to winding device.
Winding device 3 comprises the second bracing frame 30, is positioned at rolling rotating shaft 31 and the drive-motor 32 at the second bracing frame 30 top, and described drive-motor 32 is connected with rolling rotating shaft 31, rotates the belt after punching is collected rolling for driving rolling rotating shaft 31; In order to the tightness that can belt be regulated in time to roll up, winding device 3 also comprises the setting device for regulating belt tension, described setting device is connected with rolling rotating shaft 31, such as can manually runner is oppositely or rotate forward the tightness that rolling rotating shaft 31 carries out regulating belt volume.
In order to improve processing safety, prevent worker injuries, can pressure roller 24 and knife rest 21 arranged outside first net defence 29.In like manner, the second net defence 48 is set in punch carrier 41 and lower air cylinder 42 surrounding.
PLC is connected with lower air cylinder, the first linear transducer, the second linear transducer and drive-motor respectively, to control whole system collaborative work, the belt of cutting is moved forward rapidly, winding device collects rolling, then punched by lower air cylinder, rolling is collected, simultaneously the real time record length of belt of processing subsequently on the winding device front running to perforation unit.
Belt volume is placed on the unwinding equipment of cutter unit, after being cut by cutting facility, collected by winding device, and regulated the degree of tightness of collecting belt by setting device, then belt is again through the unwinding equipment of perforation unit, after being punched by punch device, collected by winding device, substantially increase production efficiency, decrease workload, mechanized operation, liberation labor force, cuts and punches effective.
Above-described specific embodiment; the purpose of this utility model, technical scheme and beneficial effect are further described; be understood that; the foregoing is only specific embodiment of the utility model; be not limited to the utility model; all within spirit of the present utility model and principle, any amendment made, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (9)
1. belt cutting and boring system, it is characterized in that, comprise PLC and the cutter unit set gradually and perforation unit, described cutter unit comprises unwinding equipment, cutting facility and winding device successively, perforation unit comprises the unwinding equipment, punch device and the winding device that set gradually
Cutting facility comprises operator's console (20) and knife rest (21), knife rest (21) is positioned at above operator's console, knife rest (21) is connected with several cutteves (22), cutter (22) can in the upper slip of knife rest (21), knife rest (21) rear side is connected with the first linear transducer (23), operator's console (20) is provided with several in knife rest (21) front for pressing the pressure roller (24) of belt, operator's console (20) front side sidewall is provided with the first guide roller (25), on rear side of it, sidewall is provided with the second guide roller (26), the top of two guide rollers all with operator's console in same level, rolling pressure roller (27) is also provided with in the second guide roller (26) top, belt by gap between rolling pressure roller (27) and the second guide roller (26) to winding device transmission,
Punch device comprises platform (40), punch carrier (41) and lower air cylinder (42), punch carrier (41) is arranged at platform upper center, the upper interval of punch carrier (41) is provided with several drifts (43), lower air cylinder (42) is connected with punch carrier (41), platform (40) is provided with link span (44) in punch carrier (41) front side, link span (44) is connected with the second linear transducer (45), link span (44) front side is provided with the pressure roller (24) for pressing belt, the sidewall that platform (40) is positioned at punch carrier (21) rear side is provided with the 3rd guide roller (46), its top and platform (40) are in same level,
Described unwinding equipment comprises the first bracing frame (10), the first bracing frame (10) top be provided with for overlap unreel shape belt unreel rotating shaft (11);
Described winding device comprises the second bracing frame (30), is positioned at the rolling rotating shaft (31) at the second bracing frame (30) top and drive-motor (32), and described drive-motor (32) is connected with rolling rotating shaft (31);
PLC is connected with lower air cylinder, each linear transducer and drive-motor respectively.
2. belt cutting and boring system as claimed in claim 1, it is characterized in that, the center, lower surface of described drift (43) is provided with centrum.
3. belt cutting and boring system as claimed in claim 1 or 2, is characterized in that, described cutter comprises installation portion and is positioned at the cutting edge bottom installation portion, and cutting edge is made up of several cutting elements, and cutting element is connected with installation portion is detachable.
4. belt cutting and boring system as claimed in claim 3, it is characterized in that, also comprise the first net defence (29) and the second net defence (48), described first net defence is arranged at pressure roller (24) and knife rest (21) outside, and the second net defence (48) is arranged at punch carrier (41) and lower air cylinder (42) surrounding.
5. belt cutting and boring system as claimed in claim 4, it is characterized in that, operator's console is provided with for first guide rail (28) spacing to belt, and described first guide rail (28) is arranged at the first net defence (29) front side.
6. belt cutting and boring system as claimed in claim 1, it is characterized in that, platform (40) is provided with for second guide rail (47) spacing to belt, and the second guide rail (47) is positioned between pressure roller (24) and the second linear transducer (45).
7. belt cutting and boring system as claimed in claim 1, it is characterized in that, the pressure roller in cutting facility (2) is three.
8. belt cutting and boring system as claimed in claim 1, is characterized in that, described unwinding equipment also comprises and the rotor wheel unreeling rotating shaft (11) and be connected.
9. belt cutting and boring system as claimed in claim 8, it is characterized in that, described winding device also comprises the setting device for regulating belt tension, and described setting device is connected with rolling rotating shaft (31), and described setting device is hand wheel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520016166.2U CN204417521U (en) | 2015-01-09 | 2015-01-09 | Belt cutting and punching system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201520016166.2U CN204417521U (en) | 2015-01-09 | 2015-01-09 | Belt cutting and punching system |
Publications (1)
Publication Number | Publication Date |
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CN204417521U true CN204417521U (en) | 2015-06-24 |
Family
ID=53467908
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201520016166.2U Expired - Fee Related CN204417521U (en) | 2015-01-09 | 2015-01-09 | Belt cutting and punching system |
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CN (1) | CN204417521U (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106271112A (en) * | 2016-09-22 | 2017-01-04 | 温州职业技术学院 | Belt cut fully-automatic equipment |
CN106829590A (en) * | 2017-03-27 | 2017-06-13 | 涿州皓原箔业有限公司 | A kind of void for producing manicure aluminium foil is cut into volume all-in-one |
CN108789614A (en) * | 2018-06-25 | 2018-11-13 | 江苏赛博宇华科技有限公司 | A kind of Intelligent bracelet wrist strap perforating device |
CN110760626A (en) * | 2019-11-12 | 2020-02-07 | 厦门月厅版箱包有限公司 | Automatic belt manufacturing device |
-
2015
- 2015-01-09 CN CN201520016166.2U patent/CN204417521U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106271112A (en) * | 2016-09-22 | 2017-01-04 | 温州职业技术学院 | Belt cut fully-automatic equipment |
CN106829590A (en) * | 2017-03-27 | 2017-06-13 | 涿州皓原箔业有限公司 | A kind of void for producing manicure aluminium foil is cut into volume all-in-one |
CN106829590B (en) * | 2017-03-27 | 2018-08-03 | 涿州皓原箔业有限公司 | A kind of void producing manicure aluminium foil is cut into volume all-in-one machine |
CN108789614A (en) * | 2018-06-25 | 2018-11-13 | 江苏赛博宇华科技有限公司 | A kind of Intelligent bracelet wrist strap perforating device |
CN110760626A (en) * | 2019-11-12 | 2020-02-07 | 厦门月厅版箱包有限公司 | Automatic belt manufacturing device |
CN110760626B (en) * | 2019-11-12 | 2020-07-21 | 嘉兴市龙骏信息科技有限公司 | Automatic belt manufacturing device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150624 Termination date: 20180109 |