CN204416391U - A kind of ferrite magnetic steel is molded into the automatic production line of sintering - Google Patents
A kind of ferrite magnetic steel is molded into the automatic production line of sintering Download PDFInfo
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- CN204416391U CN204416391U CN201520043722.5U CN201520043722U CN204416391U CN 204416391 U CN204416391 U CN 204416391U CN 201520043722 U CN201520043722 U CN 201520043722U CN 204416391 U CN204416391 U CN 204416391U
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Abstract
The utility model discloses the automatic production line that a kind of ferrite magnetic steel is molded into sintering, comprise some empty push pedal warehouses, empty push pedal chassis, the row's of getting embryo machine, press, load-transfer device, image load-transfer device, video identification device, the first lifting trolley, the first slide rail, blank load-transfer device, the second lifting trolley, the second slide rail, kiln entrance load-transfer device, the automatic push plate device of kiln entrance, kiln load-transfer device and kiln.The utility model has that structure is simple, good product quality, production efficiency are high, produce that area is little, productive costs is low and the feature such as with short production cycle.
Description
Technical field
The utility model relates to magnetic materials production technology, and a kind of ferrite magnetic steel is molded into the automatic production line of sintering specifically.
Background technology
Magnetic material has the ferromagnetic substance of magnetic order, and broad sense also comprises the weak magnetic and antiferromagnetic substance that can apply its magnetic and magnetic effect.At present, magnetic material is widely used in all trades and professions.
The whole production process of magnetic material, through compacting, the technique such as base, sintering, but in prior art, the technique such as compacting, transfer, sintering of blank needs manual operation.Following technical matters can be there is in such technology:
1, production efficiency is low;
2, low, the poor stability of conforming product rate;
3, the production cycle is long, increases productive costs;
4, floor area is excessive;
5, poor, the artificial use of labor condition is more.
Utility model content
The purpose of this utility model is the deficiency overcoming the existence of above prior art, provides the automatic production line that a kind of structure is simple, good product quality, production efficiency are high, production area is little, ferrite magnetic steel that productive costs is low and with short production cycle is molded into sintering.
In order to achieve the above object, the utility model is by the following technical solutions: a kind of ferrite magnetic steel is molded into the automatic production line of sintering, comprise some empty push pedal warehouses, empty push pedal warehouse side is placed free push pedal chassis, empty push pedal store exit end is provided with the row's of getting embryo machine and press, it is load-transfer device below press, image load-transfer device is connected with load-transfer device exit end, image load-transfer device is provided with video identification device, image belt edge is provided with some first lifting trolleys, the first slide rail is provided with bottom first lifting trolley, first lifting trolley side arranges some blank load-transfer devices, blank load-transfer device exit end arranges some second lifting trolleys, the second slide rail is provided with bottom second lifting trolley, second lifting trolley side arranges some kiln entrance load-transfer devices, the exit end of kiln entrance load-transfer device is provided with the automatic push plate device of kiln entrance, kiln load-transfer device is provided with below the automatic push plate device of kiln entrance, kiln load-transfer device passes in kiln, controller and load-transfer device, the row's of getting embryo machine, image load-transfer device, video identification device, first lifting trolley, blank load-transfer device, second lifting trolley, kiln entrance load-transfer device and kiln load-transfer device connect.
The described row of getting embryo machine comprises sky push pedal separation device, and the front of empty push pedal separation device is empty push pedal Dai Wei district, and orthogonal coordinate robots is located at press exit end, and orthogonal coordinate robots correspondence arranges balance detent mechanism, and balance detent mechanism exit end is load-transfer device.
Described empty push pedal separation device comprises equipment supporter, castor is provided with bottom equipment supporter, equipment supporter is provided with separation electrical motor, be separated electrical motor to be connected with reductor, reductor connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter, connect with chain between first chain wheel set and the second chain wheel set, chain is provided with connecting device, left side board is connected with connecting device with right side board, base plate is provided with bottom left side board and right side board, empty push pedal is elevated with base plate, equipment supporter midway location is provided with Rodless cylinder, Rodless cylinder is connected with push rod, controller be separated electrical motor, Rodless cylinder connects, first chain wheel set comprises the first drive sprocket and first by movable sprocket, and the first drive sprocket connects reductor, and the first drive sprocket is connected with the first coupler by between movable sprocket with first, second chain wheel set comprises the second drive sprocket and second by movable sprocket, and the second drive sprocket is connected with the second coupler by between movable sprocket with second.
Described balance detent mechanism comprises balance positioning slide, balance positioning slide is provided with slide unit, slide unit arranges driving motor, driving motor drives two belt movement, the manipulator for putting product is provided with above two belt, slide unit is provided with left clamping cylinder for clamping empty push pedal and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel, dusting device vertically downward, screw mandrel is connected with dusting lifting motor, and controller is connected with driving motor, left clamping cylinder, right clamping cylinder, dusting lifting motor; Dusting device top is provided with vibration motor.
Described first lifting trolley comprises support, frame bottom is provided with chassis castor, chassis castor is connected with chassis guide rail, castor driven by motor chassis castor motion in support, support is provided with elevating motor, elevating motor is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at cradle top, connect with bogie chain between chassis first chain wheel set and chassis second chain wheel set, bogie chain is provided with adapter plate, adapter plate is provided with cylinder group, cylinder group is connected with drum drive motor, cylinder group is elevated with adapter plate, controller and castor motor, elevating motor, drum drive motor connects, chassis first chain wheel set comprises chassis first drive sprocket and chassis first by movable sprocket, and chassis first drive sprocket connects chassis reductor, and chassis first drive sprocket is connected with chassis first coupler by between movable sprocket with chassis first, chassis second chain wheel set comprises chassis second drive sprocket and chassis second by movable sprocket, and chassis second drive sprocket is connected with chassis second coupler by between movable sprocket with chassis second, chassis guide rail is provided with positioning inductor, and positioning inductor is connected with controller.
Described blank load-transfer device has five groups, often organizes blank load-transfer device and divides two-layer up and down.
Described kiln entrance load-transfer device has four groups, often organizes kiln entrance load-transfer device and divides two-layer up and down; Kiln conveying is with four.
The automatic push plate device of described kiln entrance comprises fuel tank, fuel tank is connected with horizontal oil cylinder and longitudinal oil cylinder, and the side of main conveyor belt is located at by horizontal oil cylinder, and horizontal oil cylinder drives and laterally advances head motion, kiln entrance load-transfer device front is located at by longitudinal oil cylinder, and longitudinal oil cylinder drives and longitudinally advances head motion; Laterally advance head to be connected with horizontal oil cylinder by two pipe links, longitudinally advance head to be connected with longitudinal oil cylinder by two pipe links.
Ferrite magnetic steel is molded into an implementation method for the automatic production line of sintering, comprises the following steps:
(1), empty push pedal chassis, is stored to empty push pedal warehouse by the stacked empty push pedal completed of hand haulage;
(2), the row's of getting embryo machine the single separation of stacked empty push pedal, product is monolayer alignment in empty push pedal, then carries out dusting;
(3), after the dusting of one deck product, rearrange second layer product, then carry out dusting, so circulate, till dishful;
(4), dishful transferred product on load-transfer device, then image load-transfer device is arrived;
(5) video identification device, on image load-transfer device detects the length of dishful product, dishful product introduction is to the first lifting trolley, dishful product, according to the length data of dishful product, is sent on corresponding blank load-transfer device by the first lifting trolley;
(6), controller controls the second lifting trolley motion, is sent to by the dishful product on corresponding blank load-transfer device on corresponding kiln entrance load-transfer device;
(7), dishful product is when arriving the automatic push plate device place of kiln entrance, is pushed into by dishful product on kiln load-transfer device, then enters kiln sintering;
(8), sintered after, manually take out the dishful product sintered in kiln exit, packaging products in boxes, empty push pedal is put on sky push pedal chassis;
(9), empty push pedal chassis sends sky push pedal warehouse back to empty push pedal.
Stacked number in described step (1) is ten layers, the row's of getting embryo machine in step (2) comprises sky push pedal separation device, the front of empty push pedal separation device is empty push pedal Dai Wei district, orthogonal coordinate robots is located at press exit end, and orthogonal coordinate robots correspondence arranges balance detent mechanism, and balance detent mechanism exit end is load-transfer device, empty push pedal separation device comprises equipment supporter, castor is provided with bottom equipment supporter, equipment supporter is provided with separation electrical motor, be separated electrical motor to be connected with reductor, reductor connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter, connect with chain between first chain wheel set and the second chain wheel set, chain is provided with connecting device, left side board is connected with connecting device with right side board, base plate is provided with bottom left side board and right side board, empty push pedal is elevated with base plate, equipment supporter midway location is provided with Rodless cylinder, Rodless cylinder is connected with push rod, controller be separated electrical motor, Rodless cylinder connects, during use, empty push pedal can be elevated, and when arriving push rod place, pushrod movement, releases Dai Wei district by empty push-plate, balance detent mechanism comprises balance positioning slide, balance positioning slide is provided with slide unit, slide unit arranges driving motor, driving motor drives two belt movement, the manipulator for putting product is provided with above two belt, slide unit is provided with left clamping cylinder for clamping empty push pedal and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel, dusting device vertically downward, screw mandrel is connected with dusting lifting motor, and controller is connected with driving motor, left clamping cylinder, right clamping cylinder, dusting lifting motor, dusting device top is provided with vibration motor, during use, the empty push pedal in empty push pedal Dai Wei district is transferred on two belt, now, press product is out placed in sky push pedal by orthogonal coordinate robots, this space-time push pedal left clamping cylinder and the clamping of right clamping cylinder, orthogonal coordinate robots back and forth movement, until one deck product is piled, when piling, slide unit moves, and dusting device carries out dusting, after having spread, slide unit resets, and orthogonal coordinate robots carries out second layer product and stacks, till dishful, the first lifting trolley in step (5) comprises support, frame bottom is provided with chassis castor, chassis castor is connected with chassis guide rail, castor driven by motor chassis castor motion in support, support is provided with elevating motor, elevating motor is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at cradle top, connect with bogie chain between chassis first chain wheel set and chassis second chain wheel set, bogie chain is provided with adapter plate, adapter plate is provided with cylinder group, cylinder group is connected with drum drive motor, cylinder group is elevated with adapter plate, controller and castor motor, elevating motor, drum drive motor connects, the automatic push plate device of kiln entrance automatic push plate device kiln entrance in step (7) comprises fuel tank, fuel tank is connected with horizontal oil cylinder and longitudinal oil cylinder, the side of main conveyor belt is located at by horizontal oil cylinder, horizontal oil cylinder drives and laterally advances head motion, kiln entrance load-transfer device front is located at by longitudinal oil cylinder, and longitudinal oil cylinder drives and longitudinally advances head motion.
The utility model, relative to prior art, has following advantage and effect:
1, the utility model comprises some empty push pedal warehouses, empty push pedal warehouse side is placed free push pedal chassis, empty push pedal store exit end is provided with the row's of getting embryo machine and press, it is load-transfer device below press, some load-transfer devices join end to end, image load-transfer device is connected with load-transfer device exit end, image load-transfer device is provided with video identification device, image belt edge is provided with some first lifting trolleys, the first slide rail is provided with bottom first lifting trolley, first lifting trolley side arranges some blank load-transfer devices, blank load-transfer device exit end arranges some second lifting trolleys, the second slide rail is provided with bottom second lifting trolley, second lifting trolley side arranges some kiln entrance load-transfer devices, the exit end of kiln entrance load-transfer device is provided with the automatic push plate device of kiln entrance, kiln load-transfer device is provided with below the automatic push plate device of kiln entrance, kiln load-transfer device passes in kiln, there is structure simple, good product quality, production efficiency is high, production area is little, the features such as productive costs is low and with short production cycle.
2, empty push pedal separation device in the utility model comprises equipment supporter, castor is provided with bottom equipment supporter, equipment supporter is provided with separation electrical motor, be separated electrical motor to be connected with reductor, reductor connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter, connect with chain between first chain wheel set and the second chain wheel set, chain is provided with connecting device, left side board is connected with connecting device with right side board, base plate is provided with bottom left side board and right side board, empty push pedal is elevated with base plate, equipment supporter midway location is provided with Rodless cylinder, Rodless cylinder is connected with push rod, controller be separated electrical motor, Rodless cylinder connects, empty push pedal multilayer can be realized place, continuous use, contribute to enhancing productivity.
3, the balance detent mechanism in the utility model comprises balance positioning slide, balance positioning slide is provided with slide unit, slide unit arranges driving motor, driving motor drives two belt movement, the manipulator for putting product is provided with above two belt, slide unit is provided with left clamping cylinder for clamping empty push pedal and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel, dusting device vertically downward, screw mandrel is connected with dusting lifting motor, and controller is connected with driving motor, left clamping cylinder, right clamping cylinder, dusting lifting motor; Dusting device top is provided with vibration motor; Good stability, conforming product rate is high, each blank can be made to sprinkle powder on the other hand.
4, the first lifting trolley in the utility model comprises support, frame bottom is provided with chassis castor, chassis castor is connected with chassis guide rail, castor driven by motor chassis castor motion in support, support is provided with elevating motor, elevating motor is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at cradle top, connect with bogie chain between chassis first chain wheel set and chassis second chain wheel set, bogie chain is provided with adapter plate, adapter plate is provided with cylinder group, cylinder group is connected with drum drive motor, cylinder group is elevated with adapter plate, controller and castor motor, elevating motor, drum drive motor connects, can realize entering blank load-transfer device by setting requirement, blank load-transfer device is real is rough storage warehouse, is sintering deposit blank below.
5, the automatic push plate device of kiln entrance in the utility model comprises fuel tank, fuel tank is connected with horizontal oil cylinder and longitudinal oil cylinder, the side of main conveyor belt is located at by horizontal oil cylinder, horizontal oil cylinder drives and laterally advances head motion, kiln entrance load-transfer device front is located at by longitudinal oil cylinder, and longitudinal oil cylinder drives and longitudinally advances head motion; Laterally advance head to be connected with horizontal oil cylinder by two pipe links, longitudinally advance head to be connected with longitudinal oil cylinder by two pipe links, dishful product can be shifted onto in kiln and sinter, realize laterally longitudinally can promoting, realize automation, reduce place consumption.
6, the blank load-transfer device in the utility model has five groups, often organizes blank load-transfer device and divides two-layer up and down; Kiln entrance load-transfer device has four groups, often organizes kiln entrance load-transfer device and divides two-layer up and down; Kiln conveying is with four; Such structure can use existing kiln to sinter, and can also sinter as required according to setting value, strong adaptability, cost performance is higher.
Accompanying drawing explanation
Fig. 1 is the integral structure schematic diagram that a kind of ferrite magnetic steel is molded into the automatic production line of sintering;
Fig. 2 is one of structural representation of the utility model hollow push pedal separation device;
Fig. 3 is the structural representation two of the utility model hollow push pedal separation device;
Fig. 4 is the structural representation of balance detent mechanism in the utility model;
Fig. 5 is the structural representation of the first lifting trolley in the utility model;
Fig. 6 is the structural representation of the automatic push plate device of kiln entrance in the utility model.
Number in the figure and title as follows:
| 1 | Empty push pedal warehouse | 2 | Empty push pedal chassis |
| 3 | Press | 4 | Load-transfer device |
| 5 | Image load-transfer device | 6 | Video identification device |
| 7 | First lifting trolley | 8 | First slide rail |
| 9 | Blank load-transfer device | 10 | Kiln entrance load-transfer device |
| 11 | The automatic push plate device of kiln entrance | 12 | Kiln load-transfer device |
| 13 | Kiln | 14 | Empty push pedal Dai Wei district |
| 15 | Orthogonal coordinate robots | 16 | Equipment supporter |
| 17 | Castor | 18 | Be separated electrical motor |
| 19 | Reductor | 20 | Connecting device |
| 21 | Second drive sprocket | 22 | Chain |
| 23 | Rodless cylinder | 24 | Push rod |
| 25 | Balance positioning slide | 26 | Slide unit |
| 27 | Driving motor | 28 | Two belt |
| 29 | Left clamping cylinder | 30 | Right clamping cylinder |
| 31 | Dusting device | 32 | Support |
| 33 | Chassis castor | 34 | Chassis guide rail |
| 35 | Elevating motor | 36 | Chassis first drive sprocket |
| 37 | Chassis second drive sprocket | 38 | Bogie chain |
| 39 | Cylinder group | 40 | Fuel tank |
| 41 | Horizontal oil cylinder | 42 | Longitudinal oil cylinder |
| 43 | Laterally advance head | 44 | Longitudinally advance head |
| 45 | The row's of getting embryo machine | 46 | Second lifting trolley |
| 47 | Second slide rail | 48 | Empty push pedal |
| 49 | Left side board | 50 | Base plate |
| 51 | Product | 52 | Dusting lifting motor |
| 53 | Screw mandrel | 54 | Vibration motor |
| 55 | Castor motor | 56 | Adapter plate |
Detailed description of the invention
For ease of it will be appreciated by those skilled in the art that the utility model is described in further detail below in conjunction with drawings and Examples.
Embodiment 1:
As shown in figs. 1 to 6, a kind of ferrite magnetic steel is molded into the automatic production line of sintering, comprise some empty push pedal warehouses 1, empty push pedal warehouse 1 side is placed free push pedal chassis 2, empty push pedal warehouse 1 exit end is provided with the row's of getting embryo machine and press 3, it is load-transfer device 4 below press 3, image load-transfer device 5 is connected with load-transfer device 4 exit end, image load-transfer device 5 is provided with video identification device 6, video identification device 6 in the present embodiment is the product that market is buied, image load-transfer device 5 side is provided with some first lifting trolleys 7, the first slide rail 8 is provided with bottom first lifting trolley 7, first lifting trolley 7 side arranges some blank load-transfer devices 9, blank load-transfer device 9 exit end arranges some second lifting trolleys 46, the second slide rail 47 is provided with bottom second bay-lift 46 car, second lifting trolley 46 side arranges some kiln entrance load-transfer devices 10, the exit end of kiln entrance load-transfer device 10 is provided with the automatic push plate device 11 of kiln entrance, kiln load-transfer device 12 is provided with below the automatic push plate device 11 of kiln entrance, kiln load-transfer device 12 passes in kiln 13, controller and load-transfer device 4, the row's of getting embryo machine, image load-transfer device 5, video identification device 6, first lifting trolley 7, blank load-transfer device 9, second lifting trolley 46, kiln entrance load-transfer device 10 and kiln load-transfer device 12 connect.The first bay-lift in the present embodiment is identical with the structure of the second lifting trolley, and controller is PLC, and empty push pedal 48 has and is all provided with position transduser through out-of-work place, and position transduser is connected with controller, to know the situation of sky push pedal.
The row's of getting embryo machine in the present embodiment comprises sky push pedal separation device, the front of empty push pedal separation device is empty push pedal Dai Wei district 14, orthogonal coordinate robots 15 is located at press 3 exit end, and orthogonal coordinate robots 15 correspondence arranges balance detent mechanism, and balance detent mechanism exit end is load-transfer device 4.
As shown in figures 2-3, empty push pedal separation device comprises equipment supporter 16, castor 17 is provided with bottom equipment supporter 16, castor 17 conveniently moves, equipment supporter 16 is provided with and is separated electrical motor 18, be separated electrical motor 18 to be connected with reductor 19, reductor 19 connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter 16, connect with chain 22 between first chain wheel set and the second chain wheel set, chain 22 is provided with connecting device 20, left side board 49 is connected with connecting device 20 with right side board, base plate 50 is provided with bottom left side board 20 and right side board, empty push pedal 48 is elevated with base plate 50, equipment supporter 16 midway location is provided with Rodless cylinder 23, Rodless cylinder 23 is connected with push rod 24, controller be separated electrical motor 18, Rodless cylinder 23 connects, first chain wheel set comprises the first drive sprocket and first by movable sprocket, and the first drive sprocket connects reductor 19, first drive sprocket and is connected with the first coupler by between movable sprocket with first, second chain wheel set comprises the second drive sprocket 21 and second by movable sprocket, and the second drive sprocket 21 is connected with the second coupler by between movable sprocket with second.During actual use, load-transfer device in empty push pedal warehouse 1 is transported to empty push pedal 48 on base plate 50, Rodless cylinder 23 drives push rod 24 to move, and first piece of empty push pedal is shifted onto sky push pedal Dai Wei district 14, when sky push pedal Dai Wei district 14 is left in first piece of empty push pedal, be separated electrical motor 18 to rotate with reductor 19, drive base plate 50 and empty push pedal 48 to rise, when second piece of empty push pedal arrives before push rod 24, push rod 24 moves, second piece of empty push pedal is shifted onto sky push pedal Dai Wei district 14, so circulates.In order to accuracy is high, the present embodiment is provided with sensor at empty push pedal Dai Wei district 14, push rod 24 place etc., and sensor is connected with controller.
As shown in Figure 4, balance detent mechanism comprises balance positioning slide 25, balance positioning slide 25 is provided with slide unit 26, slide unit 26 is arranged driving motor 27, driving motor 27 drives two belt 28 to move, the manipulator for putting product is provided with above two belt 28, this manipulator is orthogonal coordinate robots 15, slide unit 26 is provided with left clamping cylinder 29 for clamping empty push pedal 48 and right clamping cylinder 30, balance positioning slide 25 side arranges dusting device 31 by screw mandrel 53, dusting device 31 vertically downward, screw mandrel 53 is connected with dusting lifting motor 52, controller and driving motor 27, left clamping cylinder 29, right clamping cylinder 30, dusting lifting motor 52 connects, dusting device 31 top is provided with vibration motor 54, and vibration motor 54 is also connected with controller.During actual use, load-transfer device in empty push pedal Dai Wei district 14 is sent to empty push pedal 48 on two belt 28, now, left clamping cylinder 29 and right clamping cylinder 30 clamp empty push pedal 48, product 51 below orthogonal coordinate robots 15 gripping press 3 on load-transfer device, then mobile product 51 is in empty push pedal 48, be in line, then reset and continue gripping product 51, place another row again, till piling one deck, now, slide unit 26 moves, dusting device 31 carries out dusting, then reset, orthogonal coordinate robots 15 places the second layer, screw mandrel 53 drives dusting device 31 to rising, then dusting is carried out, till the stacked number of plies reaches setting value, the present embodiment setting value is 10 layers, after dishful, slide unit 26 moves to left, left clamping cylinder 29 and right clamping cylinder 30 decontrol empty push pedal 48, two belt 28 moves, dishful product is transported on next load-transfer device 4.
As shown in Figure 5, first lifting trolley comprises support 32, chassis castor 33 is provided with bottom support 32, chassis castor 33 and chassis guide rail connect 34 and connect, castor motor 55 in support 32 drives chassis castor 33 to move, support 32 is provided with elevating motor 35, elevating motor 35 is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at support 32 top, connect with bogie chain 38 between chassis first chain wheel set and chassis second chain wheel set, bogie chain 38 is provided with adapter plate 56, adapter plate 56 is provided with cylinder group 39, cylinder group 39 is connected with drum drive motor, cylinder group 39 is elevated with adapter plate 56, controller and castor motor 55, elevating motor 35, drum drive motor connects, chassis first chain wheel set comprises chassis first drive sprocket 36 and chassis first by movable sprocket, and chassis first drive sprocket connects chassis reductor, and chassis first drive sprocket 36 is connected with chassis first coupler by between movable sprocket with chassis first, chassis second chain wheel set comprises chassis second drive sprocket 37 and chassis second by movable sprocket, and chassis second drive sprocket 37 is connected with chassis second coupler by between movable sprocket with chassis second, chassis guide rail 34 is provided with positioning inductor, and positioning inductor is connected with controller.During actual use, long through detecting, wide, high dishful product arrives in cylinder group 39, controller gives castor motor 55 signal according to demand, castor motor 55 drives chassis castor 33 to move to corresponding position, positioning inductor can accurately be located, then elevating motor 35 drives cylinder group 39 to be elevated, when cylinder group 39 arrives corresponding load-transfer device front, elevating motor 35 is motionless, drum drive motor groups of drive rolls 39 is moved, make dishful product introduction in corresponding blank load-transfer device 9, in Fig. 5, the dishful product of below is state when just entering, state when the dishful product of top is rise.
Blank load-transfer device 9 in the present embodiment has five groups, often organizes blank load-transfer device about 9 points two-layer; Kiln entrance load-transfer device 10 has four groups, often organizes kiln entrance load-transfer device about 10 points two-layer; Kiln load-transfer device 12 has four, also divides two-layer up and down.
As shown in Figure 6, the automatic push plate device 11 of kiln entrance comprises fuel tank 40, fuel tank 40 is connected with horizontal oil cylinder 41 and longitudinal oil cylinder 42, the side of kiln entrance load-transfer device 10 is located at by horizontal oil cylinder 41, horizontal oil cylinder 41 drives and laterally advances 43 motion, kiln load-transfer device 12 front is located at by longitudinal oil cylinder 42, and longitudinal oil cylinder band 42 is dynamic longitudinally advances 44 motion; Laterally advance 43 to be connected with horizontal oil cylinder 41 by two pipe links, longitudinally advance 44 to be connected with longitudinal oil cylinder 42 by two pipe links.During actual use, dishful product is from kiln entrance load-transfer device 10 upper driving, when arriving horizontal oil cylinder 41 place, horizontal oil cylinder 41 drives and laterally advances 43 motion, dishful product is pushed on kiln load-transfer device 12, now, also need longitudinal oil cylinder 42 to drive and longitudinally advance 44 motion, further dishful product is pushed in kiln load-transfer device 12.
Ferrite magnetic steel is molded into an implementation method for the automatic production line of sintering, comprises the following steps:
(1), empty push pedal chassis 2, is stored to empty push pedal warehouse 1 by the stacked empty push pedal 48 completed of hand haulage;
(2), the row's of getting embryo machine the single separation of stacked empty push pedal 48, product 51 is monolayer alignment in empty push pedal 48, then carries out dusting;
(3), after one deck product 51 dusting, rearrange second layer product, then carry out dusting, so circulate, till dishful;
(4), dishful transferred product on load-transfer device 4, then image load-transfer device 5 is arrived;
(5) video identification device 6, on image load-transfer device 5 detects the length of dishful product, dishful product introduction is to the first lifting trolley 7, dishful product, according to the length data of dishful product, is sent on corresponding blank load-transfer device 9 by the first lifting trolley 7;
(6), controller controls the second lifting trolley 46 and moves, and is sent to by the dishful product on corresponding blank load-transfer device 9 on corresponding kiln entrance load-transfer device 10;
(7), dishful product is when arriving automatic push plate device 11 place of kiln entrance, is pushed into by dishful product on kiln load-transfer device 12, then enters kiln 13 and sinter;
(8), sintered after, manually take out the dishful product sintered in kiln 13 exit, packaging products in boxes, empty push pedal 48 is put on sky push pedal chassis 2;
(9), empty push pedal chassis 2 sends sky push pedal warehouse 1 back to empty push pedal 48.
Stacked number in the present embodiment in step (1) is ten layers, the row's of getting embryo machine in step (2) comprises sky push pedal separation device, the front of empty push pedal separation device is empty push pedal Dai Wei district 14, orthogonal coordinate robots 15 is located at press 3 exit end, orthogonal coordinate robots 15 correspondence arranges balance detent mechanism, and balance detent mechanism exit end is load-transfer device 4, empty push pedal separation device comprises equipment supporter 16, castor 17 is provided with bottom equipment supporter 16, castor 17 conveniently moves, equipment supporter 16 is provided with and is separated electrical motor 18, be separated electrical motor 18 to be connected with reductor 19, reductor 19 connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter 16, connect with chain 22 between first chain wheel set and the second chain wheel set, chain 22 is provided with connecting device 20, left side board 49 is connected with connecting device 20 with right side board, base plate 50 is provided with bottom left side board 20 and right side board, empty push pedal 48 is elevated with base plate 50, equipment supporter 16 midway location is provided with Rodless cylinder 23, Rodless cylinder 23 is connected with push rod 24, controller be separated electrical motor 18, Rodless cylinder 23 connects, during use, empty push pedal 48 can be elevated, and when arriving push rod 24 place, push rod 24 moves, and empty push-plate 48 is released Dai Wei district 14, balance detent mechanism comprises balance positioning slide 25, balance positioning slide 25 is provided with slide unit 26, slide unit 26 is arranged driving motor 27, driving motor 27 drives two belt 28 to move, the manipulator for putting product is provided with above two belt 28, this manipulator is orthogonal coordinate robots 15, slide unit 26 is provided with left clamping cylinder 29 for clamping empty push pedal 48 and right clamping cylinder 30, balance positioning slide 25 side arranges dusting device 31 by screw mandrel 53, dusting device 31 vertically downward, screw mandrel 53 is connected with dusting lifting motor 52, controller and driving motor 27, left clamping cylinder 29, right clamping cylinder 30, dusting lifting motor 52 connects, dusting device 31 top is provided with vibration motor 54, and vibration motor 54 is also connected with controller, the first lifting trolley in step (5) comprises support 32, chassis castor 33 is provided with bottom support 32, chassis castor 33 and chassis guide rail connect 34 and connect, castor motor 55 in support 32 drives chassis castor 33 to move, support 32 is provided with elevating motor 35, elevating motor 35 is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at support 32 top, connect with bogie chain 38 between chassis first chain wheel set and chassis second chain wheel set, bogie chain 38 is provided with adapter plate 56, adapter plate 56 is provided with cylinder group 39, cylinder group 39 is connected with drum drive motor, cylinder group 39 is elevated with adapter plate 56, controller and castor motor 55, elevating motor 35, drum drive motor connects, the automatic push plate device 11 of kiln entrance in step (7) comprises fuel tank 40, fuel tank 40 is connected with horizontal oil cylinder 41 and longitudinal oil cylinder 42, the side of kiln entrance load-transfer device 10 is located at by horizontal oil cylinder 41, horizontal oil cylinder 41 drives and laterally advances 43 motion, kiln load-transfer device 12 front is located at by longitudinal oil cylinder 42, and longitudinal oil cylinder band 42 is dynamic longitudinally advances 44 motion, laterally advance 43 to be connected with horizontal oil cylinder 41 by two pipe links, longitudinally advance 44 to be connected with longitudinal oil cylinder 42 by two pipe links..
Embodiment 2:
The present embodiment difference from Example 1 is: the length of the push rod 24 in the present embodiment is greater than the width of sky push pedal 48, and the thickness of push rod 24 is less than the thickness of sky push pedal 48, and design goal is to use less power, and correct releases empty push pedal 48; Push rod 24 front is empty push pedal Dai Wei district 14, for subsequent handling is prepared; Castor 17 is provided with four, and castor 17 is cardan wheel, convenient transfer; Being separated electrical motor 18 is positive and negative rotary electric machine, realizes the lifting of empty push pedal 48.
Balance detent mechanism also comprises " L " clevis block, and left clamping cylinder 29 is connected to " L " clevis block with right clamping cylinder 30, can better clamp sky push pedal 48; Dusting device 31 comprises housing, and housing bottom offers some through holes.
Adapter plate 56 adjustable height in first lifting trolley 7 is 600 ~ 700mm; Chassis castor 33 is provided with four, and chassis castor 33 is provided with groove, and groove is connected with chassis guide rail 34; Castor motor 55, elevating motor 35 are positive and negative rotary electric machine.
Transverse direction in the present embodiment advances 43 and longitudinally advance the length of 44 to be greater than the width of sky push pedal 48, laterally advances 43 and longitudinally advance the thickness of 44 to be greater than the thickness of sky push pedal 48.
Horizontal oil cylinder 41 in the present embodiment is located on cross slide way, and longitudinal oil cylinder 42 is located on longitudinal rail; Pipe link side is provided with pilot bar; Cross slide way is provided with the first anchor fitting, and longitudinal rail is provided with the second anchor fitting.The present embodiment, can adjustable range owing to being provided with cross slide way and longitudinal rail, has pilot bar, pushes more stable.
Above-mentioned detailed description of the invention is preferred embodiment of the present utility model; can not limit the utility model; the any of other does not deviate from the technical solution of the utility model and the substitute mode of the change made or other equivalence, is included within protection domain of the present utility model.
Claims (8)
1. a ferrite magnetic steel is molded into the automatic production line of sintering, it is characterized in that: comprise some empty push pedal warehouses, empty push pedal warehouse side is placed free push pedal chassis, empty push pedal store exit end is provided with the row's of getting embryo machine and press, it is load-transfer device below press, image load-transfer device is connected with load-transfer device exit end, image load-transfer device is provided with video identification device, image belt edge is provided with some first lifting trolleys, the first slide rail is provided with bottom first lifting trolley, first lifting trolley side arranges some blank load-transfer devices, blank load-transfer device exit end arranges some second lifting trolleys, the second slide rail is provided with bottom second lifting trolley, second lifting trolley side arranges some kiln entrance load-transfer devices, the exit end of kiln entrance load-transfer device is provided with the automatic push plate device of kiln entrance, kiln load-transfer device is provided with below the automatic push plate device of kiln entrance, kiln load-transfer device passes in kiln, controller and load-transfer device, the row's of getting embryo machine, image load-transfer device, video identification device, first lifting trolley, blank load-transfer device, second lifting trolley, kiln entrance load-transfer device and kiln load-transfer device connect.
2. ferrite magnetic steel according to claim 1 is molded into the automatic production line of sintering, it is characterized in that: described in the row's of getting embryo machine comprise sky push pedal separation device, the front of empty push pedal separation device is empty push pedal Dai Wei district, orthogonal coordinate robots is located at press exit end, orthogonal coordinate robots correspondence arranges balance detent mechanism, and balance detent mechanism exit end is load-transfer device.
3. ferrite magnetic steel according to claim 2 is molded into the automatic production line of sintering, it is characterized in that: described empty push pedal separation device comprises equipment supporter, castor is provided with bottom equipment supporter, equipment supporter is provided with separation electrical motor, be separated electrical motor to be connected with reductor, reductor connects the first chain wheel set, second chain wheel set is located at bottom equipment supporter, connect with chain between first chain wheel set and the second chain wheel set, chain is provided with connecting device, left side board is connected with connecting device with right side board, base plate is provided with bottom left side board and right side board, empty push pedal is elevated with base plate, equipment supporter midway location is provided with Rodless cylinder, Rodless cylinder is connected with push rod, controller be separated electrical motor, Rodless cylinder connects, first chain wheel set comprises the first drive sprocket and first by movable sprocket, and the first drive sprocket connects reductor, and the first drive sprocket is connected with the first coupler by between movable sprocket with first, second chain wheel set comprises the second drive sprocket and second by movable sprocket, and the second drive sprocket is connected with the second coupler by between movable sprocket with second.
4. ferrite magnetic steel according to claim 2 is molded into the automatic production line of sintering, it is characterized in that: described balance detent mechanism comprises balance positioning slide, balance positioning slide is provided with slide unit, slide unit arranges driving motor, driving motor drives two belt movement, the manipulator for putting product is provided with above two belt, slide unit is provided with left clamping cylinder for clamping empty push pedal and right clamping cylinder, balance positioning slide side arranges dusting device by screw mandrel, dusting device vertically downward, screw mandrel is connected with dusting lifting motor, controller and driving motor, left clamping cylinder, right clamping cylinder, dusting lifting motor connects, dusting device top is provided with vibration motor.
5. ferrite magnetic steel according to claim 1 is molded into the automatic production line of sintering, it is characterized in that: described first lifting trolley comprises support, frame bottom is provided with chassis castor, chassis castor is connected with chassis guide rail, castor driven by motor chassis castor motion in support, support is provided with elevating motor, elevating motor is connected with chassis reductor, chassis reductor connects chassis first chain wheel set, chassis second chain wheel set is located at cradle top, connect with bogie chain between chassis first chain wheel set and chassis second chain wheel set, bogie chain is provided with adapter plate, adapter plate is provided with cylinder group, cylinder group is connected with drum drive motor, cylinder group is elevated with adapter plate, controller and castor motor, elevating motor, drum drive motor connects, chassis first chain wheel set comprises chassis first drive sprocket and chassis first by movable sprocket, and chassis first drive sprocket connects chassis reductor, and chassis first drive sprocket is connected with chassis first coupler by between movable sprocket with chassis first, chassis second chain wheel set comprises chassis second drive sprocket and chassis second by movable sprocket, and chassis second drive sprocket is connected with chassis second coupler by between movable sprocket with chassis second, chassis guide rail is provided with positioning inductor, and positioning inductor is connected with controller.
6. ferrite magnetic steel according to claim 1 is molded into the automatic production line of sintering, it is characterized in that: described blank load-transfer device has five groups, often organizes blank load-transfer device and divides two-layer up and down.
7. ferrite magnetic steel according to claim 1 is molded into the automatic production line of sintering, it is characterized in that: described kiln entrance load-transfer device has four groups, often organizes kiln entrance load-transfer device and divides two-layer up and down; Kiln conveying is with four.
8. ferrite magnetic steel according to claim 1 is molded into the automatic production line of sintering, it is characterized in that: the automatic push plate device of described kiln entrance comprises fuel tank, fuel tank is connected with horizontal oil cylinder and longitudinal oil cylinder, the side of main conveyor belt is located at by horizontal oil cylinder, horizontal oil cylinder drives and laterally advances head motion, kiln entrance load-transfer device front is located at by longitudinal oil cylinder, and longitudinal oil cylinder drives and longitudinally advances head motion; Laterally advance head to be connected with horizontal oil cylinder by two pipe links, longitudinally advance head to be connected with longitudinal oil cylinder by two pipe links.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520043722.5U CN204416391U (en) | 2015-01-22 | 2015-01-22 | A kind of ferrite magnetic steel is molded into the automatic production line of sintering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520043722.5U CN204416391U (en) | 2015-01-22 | 2015-01-22 | A kind of ferrite magnetic steel is molded into the automatic production line of sintering |
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| CN204416391U true CN204416391U (en) | 2015-06-24 |
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| CN201520043722.5U Withdrawn - After Issue CN204416391U (en) | 2015-01-22 | 2015-01-22 | A kind of ferrite magnetic steel is molded into the automatic production line of sintering |
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| CN (1) | CN204416391U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104590842A (en) * | 2015-01-22 | 2015-05-06 | 横店集团东磁股份有限公司 | Automatic production line for forming to sintering of ferrite magnetic steel and implementation method |
| CN105773829A (en) * | 2016-05-04 | 2016-07-20 | 横店集团东磁股份有限公司 | Ferrite magnetic tile automatic production line and implementation method thereof |
-
2015
- 2015-01-22 CN CN201520043722.5U patent/CN204416391U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104590842A (en) * | 2015-01-22 | 2015-05-06 | 横店集团东磁股份有限公司 | Automatic production line for forming to sintering of ferrite magnetic steel and implementation method |
| CN104590842B (en) * | 2015-01-22 | 2016-08-31 | 横店集团东磁股份有限公司 | A kind of ferrite magnetic steel is molded into automatic production line and the implementation method of sintering |
| CN105773829A (en) * | 2016-05-04 | 2016-07-20 | 横店集团东磁股份有限公司 | Ferrite magnetic tile automatic production line and implementation method thereof |
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Granted publication date: 20150624 Effective date of abandoning: 20160831 |
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