CN204413113U - A kind of mould geomantic omen hybrid cooling system and the low pressure hub mold with this system - Google Patents
A kind of mould geomantic omen hybrid cooling system and the low pressure hub mold with this system Download PDFInfo
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- CN204413113U CN204413113U CN201520042918.2U CN201520042918U CN204413113U CN 204413113 U CN204413113 U CN 204413113U CN 201520042918 U CN201520042918 U CN 201520042918U CN 204413113 U CN204413113 U CN 204413113U
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Abstract
The utility model discloses a kind of mould geomantic omen hybrid cooling system, it comprises outside air voltage source machine, the first Pressure gauge, and first flow takes into account the first pipeline and house steward, outside air voltage source machine is connected with house steward one end by the first pipeline, and house steward's other end comprises the isocon being no less than two; First pipeline is provided with first-class gauge, isocon and mould thermojunction cool terminal and are connected, also comprise outer loop cooling water machine, outer loop cooling water machine is connected with second pipe, second pipe with the first pipeline and house steward Lian Houyu be connected, second pipe is provided with the second Pressure gauge successively, second solenoid electric valve and second gauge, first pipeline is also provided with the first solenoid electric valve, and it is consistent that isocon and mould thermojunction cool terminal quantity, and isocon is equipped with solenoid electric valve.This system by air cooling and water cooling with the use of, can make that mold hot knot position cools fast, rapid solidification; The invention also discloses a kind of low pressure hub mold.
Description
Technical field
The utility model relates to Machining Automobile Wheel Hub Mould technical field, particularly relates to a kind of geomantic omen hybrid cooling system for cooling die and the low pressure hub mold with this cooling system.
Background technology
Existing Machining Automobile Wheel Hub Mould air cooling structure is the heat that the cooling terminal acting on mould by the compressed air of 4-6kgf pressure takes away Machining Automobile Wheel Hub Mould, to reach the object reducing mold temperature.But the cooldown rate of this kind of type of cooling is comparatively slow, can cause the prolongation of mould open time, thus affect the production efficiency of product and the mechanical performance of product material.
Method compressed air being changed into the water vapour after mixed aerosol and cooling terminal is cooled is had in prior art, although the more compressed-air actuated good cooling results of steam, but water vapour is residual to be caused getting rusty in the channel on the one hand, position residual on the other hand also can cause cooling effect uneven.
Utility model content
The purpose of this utility model is to propose a kind of low pressure hub mold geomantic omen hybrid cooling system, by air cooling and water cooling with the use of, can make that mold hot knot position cools fast, rapid solidification, die sinking fast.For reaching this object, the utility model by the following technical solutions:
A kind of mould geomantic omen hybrid cooling system, comprise outside air voltage source machine, the first Pressure gauge, first flow takes into account the first pipeline and house steward, described outside air voltage source machine is connected with house steward one end by the first pipeline, and described house steward's other end comprises the isocon being no less than two; Described first pipeline is provided with first-class gauge, described isocon and mould thermojunction cool terminal and are connected, it is characterized in that, also comprise outer loop cooling water machine, described outer loop cooling water machine is connected with second pipe, described second pipe with the first pipeline and house steward Lian Houyu be connected, described second pipe is provided with the second Pressure gauge successively, second solenoid electric valve and second gauge, described first pipeline is also provided with the first solenoid electric valve, it is consistent that described isocon and mould thermojunction cool terminal quantity, and isocon is respectively equipped with solenoid electric valve.
As preferably, described first pipeline is also provided with the first check valve, and described second pipe is provided with the second check valve.
A kind of low pressure hub mold, there is mould geomantic omen hybrid cooling system described above, described low pressure hub mold comprises upper die and lower die and Bian Mo, and described limit mould is placed in patrix both sides and its bottom and counterdie upper-end contact, described upper die and lower die, limit mould is equipped with mould thermojunction cooling terminal.
As preferably, described mould thermojunction cooling terminal comprises, hang air cooling terminal in air cooling terminal, limit mould front hanging water cooling terminal, counterdie PCD air cooling terminal, counterdie slope water cooling terminal, counterdie rib, counterdie rib point water cooling terminal after spreader water cooling terminal, peace vermicelli air cooling terminal, mounting disc air cooling terminal, patrix slope air cooling terminal, patrix.
As preferably, described patrix also comprises spreader, and described spreader tap web is provided with spreader water cooling terminal, and described spreader side has spreader water cooling terminal exit; Described spreader both sides hang air cooling terminal after being provided with peace vermicelli air cooling terminal, mounting disc air cooling terminal, patrix slope air cooling terminal and patrix, hang air cooling terminal and be all connected with house steward by isocon and cool mould after described spreader water cooling terminal, peace vermicelli air cooling terminal, mounting disc air cooling terminal, patrix slope air cooling terminal, patrix.
As preferably, described mounting disc air cooling terminal is positioned at the pressing plate of patrix; Described peace vermicelli air cooling terminal is the peace vermicelli cooling port be along the circumferential direction distributed in described patrix; Described patrix slope air cooling terminal is the slope air cooling port be along the circumferential direction distributed in described patrix; Hanging air cooling terminal after described patrix is the rear extension air cooling port be along the circumferential direction distributed in described patrix.
As preferably, described limit mould is provided with limit mould front hanging water cooling terminal, and described limit mould front hanging water cooling terminal is connected with isocon carries out cooling water circulation.
As preferably, described limit mould front hanging water cooling terminal is the front hanging cooling port being along the circumferential direction distributed in described Bian Monei, and described limit mould front hanging water cooling terminal is arranged near front hanging.
As preferably, described counterdie to be provided with in counterdie PCD air cooling terminal, counterdie slope water cooling terminal, counterdie rib air cooling terminal and counterdie rib point water cooling terminal, and in described counterdie PCD air cooling terminal, counterdie slope water cooling terminal, counterdie rib, air cooling terminal and counterdie rib point water cooling terminal are connected with isocon respectively and cool mould.
As preferably, described counterdie slope water cooling terminal is the water circulation cooling terminal be along the circumferential direction distributed in lower moulded board, and described lower moulded board is provided with pressing plate water inlet and pressing plate delivery port; Described counterdie rib point water cooling terminal is the water circulation cooling terminal be along the circumferential direction distributed on counterdie water-cooling ring, and described counterdie water-cooling ring is provided with water-cooling ring water inlet and water-cooling ring delivery port.
The utility model beneficial effect:
1, the mould geomantic omen hybrid cooling system in the utility model, by air cooling and water cooling with the use of, can make that mold hot knot position cools fast, rapid solidification, die sinking fast, improve production efficiency.
2, the spreader water cooling terminal in the low pressure hub mold in the utility model, limit mould front hanging water cooling terminal, counterdie slope water cooling terminal, counterdie rib point water cooling terminal is cooled mould by cooling water circulation, the quick cooled and solidified of foundry goods can be made, effective shortening casting crystalline grain is grown up the time, thus make the raising more than 10% compared with common cooling of the mechanical performance of product, make production efficiency than common air-cooled raising 1.5-2 doubly; The qualification rate of producing improves more than 5%.
3, apply the geomantic omen combination cooling circulatory system, the pneumatics use amount of Casting Equipment is reduced greatly, is conducive to the energy-saving and emission-reduction of enterprise, reduce noise, reduce electric cost, maintenance cost, improve casting manipulations person's working environment etc.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of mould geomantic omen hybrid cooling system that the utility model detailed description of the invention provides;
Fig. 2 is a kind of low pressure wheel hub mould structure schematic diagram that the utility model detailed description of the invention provides;
Fig. 3 is the patrix cooling terminal distribution schematic diagram that the utility model detailed description of the invention provides;
Fig. 4 is the limit mould front hanging cooling terminal distribution schematic diagram that the utility model detailed description of the invention provides;
Fig. 5 is the cooling terminal distribution schematic diagram in the lower moulded board that provides of the utility model detailed description of the invention;
Fig. 6 is the cooling terminal distribution schematic diagram in the counterdie water-cooling ring that provides of the utility model detailed description of the invention.
In figure:
1, outside air voltage source machine; 21, spreader water cooling terminal; 22, vermicelli air cooling terminal is pacified; 23, mounting disc air cooling terminal; 24, patrix slope air cooling terminal; 25, air cooling terminal is hung after patrix; 26, limit mould front hanging water cooling terminal; 27, counterdie PCD air cooling terminal; 28, counterdie slope water cooling terminal; 29, air cooling terminal in counterdie rib; 210, counterdie rib point water cooling terminal; 3, first-class gauge; 4, the first pipeline; 41, the first check valve; 5, house steward; 6, isocon; 7, second gauge; 8, outer loop cooling water machine; 9, second pipe; 91, the second check valve; 101, the first Pressure gauge; 102, the second Pressure gauge 11,12, patrix; 13, counterdie; 14, Bian Mo; 15, spreader; 16, lower moulded board; 17, counterdie water-cooling ring.
Detailed description of the invention
The technical solution of the utility model is further illustrated by detailed description of the invention below in conjunction with accompanying drawing.
The utility model provides a kind of mould geomantic omen hybrid cooling system, as shown in Figure 1, this system comprises outside air voltage source machine 1, first Pressure gauge 101, first-class gauge 3 and the first pipeline 4 and house steward 5, described outside air voltage source machine 1 is connected with house steward 5 one end by the first pipeline 4, and described house steward 5 other end comprises the isocon 6 being no less than two; Described first pipeline is provided with first-class gauge 7 and the first Pressure gauge 101, and described isocon 6 and mould thermojunction cool terminal and be connected; This system also comprises outer loop cooling water machine 8, described outer loop cooling water machine 8 is connected with second pipe 9, described second pipe 9 and the first pipeline 4 also house steward Lian Houyu 5 are connected, described second pipe 9 is provided with successively the second Pressure gauge 102, second solenoid electric valve 112 and second gauge 7, described first pipeline 4 is also provided with the first solenoid electric valve 111, it is consistent that described isocon 6 and mould thermojunction cool terminal quantity, and isocon 6 is respectively equipped with solenoid electric valve in order to control the flow of air and cooling water.
Preferably, described first pipeline 4 is also provided with the first check valve 41, and described second pipe 9 is provided with the second check valve 91.
A kind of low pressure hub mold is additionally provided in the utility model, as shown in Figure 2, the mould geomantic omen hybrid cooling system that described low pressure hub mold is described above, described low pressure hub mold comprises patrix 12, counterdie 13 and Bian Mo 14, described limit mould is placed in patrix 12 both sides and its bottom and counterdie 13 upper-end contact, described patrix 12, counterdie 13, limit mould 14 is equipped with mould thermojunction cooling terminal.
Preferably, in present embodiment, described mould thermojunction cooling terminal hangs air cooling terminal 29 in air cooling terminal 25, limit mould front hanging water cooling terminal 26, counterdie PCD air cooling terminal 27, counterdie slope water cooling terminal 28, counterdie rib, counterdie rib point water cooling terminal 210 after comprising spreader water cooling terminal 21, peace vermicelli air cooling terminal 22, mounting disc air cooling terminal 23, patrix slope air cooling terminal 24, patrix, and the cooling terminal described in present embodiment is actual is cooling duct.
In present embodiment, preferably, as shown in Figure 2 and Figure 3, described patrix 12 also comprises spreader 15, and described spreader 15 tap web is provided with spreader water cooling terminal 21, and described spreader 15 side has spreader water cooling terminal exit 211; Described spreader 15 both sides hang air cooling terminal 25 after being provided with peace vermicelli air cooling terminal 22, mounting disc air cooling terminal 23, patrix slope air cooling terminal 24 and patrix, hang air cooling terminal 25 and be connected with house steward 5 respectively by isocon 6 and cool mould after described spreader water cooling terminal 21, peace vermicelli air cooling terminal 22, mounting disc air cooling terminal 23, patrix slope air cooling terminal 24, patrix.
As further technical scheme, described mounting disc air cooling terminal 23 is positioned at the pressing plate of patrix 12; Described peace vermicelli air cooling terminal 22 is the peace vermicelli cooling port be along the circumferential direction distributed in described patrix 12; Described patrix slope air cooling terminal 24 is the slope air cooling port be along the circumferential direction distributed in described patrix 12; Hanging air cooling terminal 25 after described patrix is the rear extension air cooling port be along the circumferential direction distributed in described patrix 12.
As shown in Figure 4, in present embodiment, described limit mould 14 is provided with limit mould front hanging water cooling terminal 26, and described limit mould front hanging water cooling terminal 26 is connected with isocon 6 carries out cooling water circulation; As further technical scheme, described limit mould front hanging water cooling terminal 26 is the front hanging cooling port be along the circumferential direction distributed in described limit mould 14, described limit mould 14 is independently partly formed by four, these four parts are non-interference, each part is equipped with limit mould front hanging water cooling terminal 26, described limit mould front hanging water cooling terminal 26 is arranged near front hanging.
In present embodiment, described counterdie 13 to be provided with in counterdie PCD air cooling terminal 27, counterdie slope water cooling terminal 28, counterdie rib air cooling terminal 29 and counterdie rib point water cooling terminal 210, and in described counterdie PCD air cooling terminal 27, counterdie slope water cooling terminal 28, counterdie rib, air cooling terminal 29 and counterdie rib point water cooling terminal 210 are connected with isocon 6 respectively and cool mould.
As further technical scheme, as shown in Figure 5, described counterdie slope water cooling terminal 28 is the water circulation cooling terminal be along the circumferential direction distributed in lower moulded board 16, described lower moulded board is provided with pressing plate water inlet 281 and pressing plate delivery port 282, recirculated water enters counterdie slope water cooling terminal 28 by pressing plate water inlet 281, go out counterdie slope water cooling terminal 28 by pressing plate delivery port 282, complete cool cycles; As shown in Figure 6, described counterdie rib point water cooling terminal 210 is the water circulation cooling terminal be along the circumferential direction distributed on counterdie water-cooling ring 17, described counterdie water-cooling ring is provided with water-cooling ring water inlet 211 and water-cooling ring delivery port 212, in present embodiment, counterdie rib point water cooling terminal 210 by four independently part form, the water cooling terminal welding of part that wherein the water-cooled terminal of every part is all adjacent by pipeline is communicated with counterdie rib point water cooling terminal 210 integrally.
Wherein, by to spreader water cooling terminal 21, limit mould front hanging water cooling terminal 26, counterdie slope water cooling terminal 28, the solenoid electric valve of the isocon that counterdie rib point water cooling terminal 210 connects is arranged, the cooling circulating water passing into 2.5-3kgf pressure flows through the cooling terminal on above-mentioned four groups of moulds, in spreader water cooling terminal 21, limit mould front hanging water cooling terminal 26, counterdie slope water cooling terminal 28, after counterdie rib point water cooling terminal 210 carries out circulating water, mold cools down terminal relay is continuous forms steam pressure to mould cooling or in cooling terminal to avoid cooling water to rest on to pass into compressed air, and the discharge of the next circulation of impact.
Hang air cooling terminal 29 in air cooling terminal 25, counterdie PCD air cooling terminal 27, counterdie rib after pacifying vermicelli air cooling terminal 22, mounting disc air cooling terminal 23, patrix slope air cooling terminal 24 and patrix then adopts air-cooled in cooling procedure.
Use this mould to produce wheel hub process to be, after mould completes matched moulds, aluminium water in mold bottom crucible is under the effect of Compressed Gas, enter in mold cavity by stalk through the cast gate of counterdie, under the effect of each cooling terminal on mould, aluminium coolant-temperature gage reduces, and then reaches curdled appearance and solidify in order, finally opens mould and is taken out by wheel hub blank.
Present embodiment low pressure hub mold is owing to arranging cooling terminal in thermal center position, therefore the consecutive solidification condition of foundry goods just can be met when not increasing spoke and cast gate spot temperature, thus shorten the manufacturing cycle of product, enhance productivity, due to the quick cooled and solidified of foundry goods can be made, effective shortening casting crystalline grain is grown up the time, thus makes the raising more than 10% compared with common cooling of the mechanical performance of product, makes production efficiency than common air-cooled raising 1.5-2 doubly; The qualification rate of producing improves more than 5%.
Note, above display and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not by the restriction of above-mentioned embodiment; what describe in above-mentioned embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications; these changes and improvements all fall within the scope of claimed the utility model, and claimed scope of the present utility model is defined by appending claims and equivalent thereof.
Claims (10)
1. a mould geomantic omen hybrid cooling system, comprise outside air voltage source machine (1), first Pressure gauge (101), first-class gauge (3) and the first pipeline (4) and house steward (5), described outside air voltage source machine (1) is connected with house steward (5) one end by the first pipeline (4), and described house steward (5) other end comprises the isocon (6) being no less than two, described first pipeline is provided with first-class gauge (3) and the first Pressure gauge (101), described isocon (6) and mould thermojunction cool terminal and are connected, it is characterized in that, also comprise outer loop cooling water machine (8), described outer loop cooling water machine (8) is connected with second pipe (9), described second pipe (9) with the first pipeline (4) and house steward Lian Houyu (5) be connected, described second pipe (9) is provided with successively the second Pressure gauge (102), second solenoid electric valve (112) and second gauge (7), described first pipeline (4) is also provided with the first solenoid electric valve (111), it is consistent that described isocon (6) and mould thermojunction cool terminal quantity, and isocon (6) is equipped with solenoid electric valve.
2. mould geomantic omen according to claim 1 hybrid cooling system, it is characterized in that, described first pipeline (4) is also provided with the first check valve (41), and described second pipe (9) is provided with the second check valve (91).
3. a low pressure hub mold, it is characterized in that, described low pressure hub mold has the mould geomantic omen hybrid cooling system according to any one of claim 1-2, described low pressure hub mold comprises patrix (12), counterdie (13) and limit mould (14), described limit mould (14) is placed in patrix (12) both sides and its bottom and counterdie (13) upper-end contact, described patrix (12), counterdie (13), limit mould (14) is equipped with mould thermojunction cooling terminal.
4. low pressure hub mold according to claim 3, hangs air cooling terminal (29) in air cooling terminal (25), limit mould front hanging water cooling terminal (26), counterdie PCD air cooling terminal (27), counterdie slope water cooling terminal (28), counterdie rib, counterdie rib point water cooling terminal (210) after described mould thermojunction cooling terminal comprises spreader water cooling terminal (21), peace vermicelli air cooling terminal (22), mounting disc air cooling terminal (23), patrix slope air cooling terminal (24), patrix.
5. low pressure hub mold according to claim 4, it is characterized in that, described patrix (12) comprises spreader (15), described spreader (15) tap web is provided with spreader water cooling terminal (21), described spreader (15) side has spreader water cooling terminal exit (211), described spreader (15) both sides are provided with peace vermicelli air cooling terminal (22), mounting disc air cooling terminal (23), air cooling terminal (25) is hung after patrix slope air cooling terminal (24) and patrix, described spreader water cooling terminal (21), peace vermicelli air cooling terminal (22), mounting disc air cooling terminal (23), patrix slope air cooling terminal (24), hang air cooling terminal (25) after patrix to be connected with house steward (5) respectively by isocon (6) and to cool mould.
6. low pressure hub mold according to claim 5, is characterized in that, described mounting disc air cooling terminal (23) is positioned at the pressing plate of patrix (12); Described peace vermicelli air cooling terminal (22) is the peace vermicelli cooling port be along the circumferential direction distributed in described patrix (12); Described patrix slope air cooling terminal (24) is the slope air cooling port be along the circumferential direction distributed in described patrix (12); Hanging air cooling terminal (25) after described patrix is the rear extension air cooling port be along the circumferential direction distributed in described patrix (12).
7. low pressure hub mold according to claim 4, it is characterized in that, described limit mould (14) is provided with limit mould front hanging water cooling terminal (26), and described limit mould front hanging water cooling terminal (26) is connected with isocon (6) carries out cooling water circulation.
8. low pressure hub mold according to claim 7, it is characterized in that, described limit mould front hanging water cooling terminal (26) is the front hanging cooling port be along the circumferential direction distributed in described limit mould (14), and described limit mould front hanging water cooling terminal (26) is arranged near front hanging.
9. low pressure hub mold according to claim 4, it is characterized in that, described counterdie (13) to be provided with in counterdie PCD air cooling terminal (27), counterdie slope water cooling terminal (28), counterdie rib air cooling terminal (29) and counterdie rib point water cooling terminal (210), and in described counterdie PCD air cooling terminal (27), counterdie slope water cooling terminal (28), counterdie rib, air cooling terminal (29) and counterdie rib point water cooling terminal (210) are connected with isocon (6) respectively and cool mould.
10. low pressure hub mold according to claim 9, it is characterized in that, described counterdie slope water cooling terminal (28) is the water circulation cooling terminal be along the circumferential direction distributed in lower moulded board (16), and described lower moulded board is provided with pressing plate water inlet (281) and pressing plate delivery port (282); Described counterdie rib point water cooling terminal (210) is the water circulation cooling terminal be along the circumferential direction distributed on counterdie water-cooling ring (17), and described counterdie water-cooling ring is provided with water-cooling ring water inlet (211) and water-cooling ring delivery port (212).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520042918.2U CN204413113U (en) | 2015-01-22 | 2015-01-22 | A kind of mould geomantic omen hybrid cooling system and the low pressure hub mold with this system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520042918.2U CN204413113U (en) | 2015-01-22 | 2015-01-22 | A kind of mould geomantic omen hybrid cooling system and the low pressure hub mold with this system |
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| CN204413113U true CN204413113U (en) | 2015-06-24 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104550846A (en) * | 2015-01-22 | 2015-04-29 | 昆山众异特机械工业有限公司 | Mold air and water combined cooling system and low-pressure wheel hub mold with same |
| CN105127400A (en) * | 2015-09-11 | 2015-12-09 | 常州理工科技股份有限公司 | Gear case die for locomotive driving device |
| CN107971475A (en) * | 2017-11-24 | 2018-05-01 | 浙江保康轮毂制造有限公司 | A kind of temperature-controlled cooling system |
| CN108672663A (en) * | 2018-06-28 | 2018-10-19 | 山东浩坤安全技术咨询有限公司 | A kind of hub mold with cooling device |
| CN110722128A (en) * | 2019-11-19 | 2020-01-24 | 昆山众异特机械工业有限公司 | Water cooling device for die |
| CN115686081A (en) * | 2022-09-29 | 2023-02-03 | 中信戴卡股份有限公司 | Casting cooling flow control system |
| CN115686081B (en) * | 2022-09-29 | 2024-08-02 | 中信戴卡股份有限公司 | Casting cooling flow control system |
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2015
- 2015-01-22 CN CN201520042918.2U patent/CN204413113U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550846A (en) * | 2015-01-22 | 2015-04-29 | 昆山众异特机械工业有限公司 | Mold air and water combined cooling system and low-pressure wheel hub mold with same |
| WO2016115839A1 (en) * | 2015-01-22 | 2016-07-28 | 昆山众异特机械工业有限公司 | Air and water hybrid cooling system for mold and low-pressure wheel hub mold provided with system |
| CN105127400A (en) * | 2015-09-11 | 2015-12-09 | 常州理工科技股份有限公司 | Gear case die for locomotive driving device |
| CN107971475A (en) * | 2017-11-24 | 2018-05-01 | 浙江保康轮毂制造有限公司 | A kind of temperature-controlled cooling system |
| CN108672663A (en) * | 2018-06-28 | 2018-10-19 | 山东浩坤安全技术咨询有限公司 | A kind of hub mold with cooling device |
| CN110722128A (en) * | 2019-11-19 | 2020-01-24 | 昆山众异特机械工业有限公司 | Water cooling device for die |
| CN115686081A (en) * | 2022-09-29 | 2023-02-03 | 中信戴卡股份有限公司 | Casting cooling flow control system |
| CN115686081B (en) * | 2022-09-29 | 2024-08-02 | 中信戴卡股份有限公司 | Casting cooling flow control system |
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