CN204408137U - A kind of can the wrapping frame of lifting motor hard winding coil wrapping quality - Google Patents
A kind of can the wrapping frame of lifting motor hard winding coil wrapping quality Download PDFInfo
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- CN204408137U CN204408137U CN201520131949.5U CN201520131949U CN204408137U CN 204408137 U CN204408137 U CN 204408137U CN 201520131949 U CN201520131949 U CN 201520131949U CN 204408137 U CN204408137 U CN 204408137U
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Abstract
The utility model provide a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, comprise hard winding coil clamp system, angle adjusting mechanism and hard winding coil span governor motion, wherein, hard winding coil span governor motion is by the gear engaging each other transmission, tooth bar and gear regulate handle composition, described gear is arranged in gear regulating box, gear regulates handle to be fixedly connected with gear, described tooth bar arranges two, and be fixedly connected with angle adjusting mechanism respectively, described angle adjusting mechanism is fixedly connected with hard winding coil clamp system, hard winding coil clamp system by angle adjusting mechanism relative to racks turn.The frequent movement of operator and the randomness of artificial frequent moving coil when utilizing the utility model can avoid wrapping up operation; ensure uniformity and the consistency of wrapping operation; effectively improve wrapping operating efficiency and wrapping quality, and protect the state of insulation of coil not to be destroyed.
Description
Technical field
The utility model relates to a kind of motor hard winding coil wrapping frame, especially relate to a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality.
Background technology
The stator of locomotive main and backup generator and traction electric machine all adopts hard winding coil, and described hard winding coil is in traditional-handwork wrapping process, and normally direct being placed on workbench by coil is wrapped up.Owing to needing constantly to move and flip coils in wrapping process, cause coil directly on workbench desktop, to return friction, be easy to cause the insulating barrier of hard winding coil to be worn, thus have influence on the insulation property of coil.Meanwhile, because the operator in manual wrapping operation is easily tired, cause operator's hand grip inadequate, thus cause production efficiency reduction, wrapping defective tightness, affect wrapping quality and the rate of finished products of coil.In addition, because the randomness of moved by hand is comparatively large, also easily cause coil wrapping consistency poor, individual difference is large, and the wrapping quality of the hard winding coil of motor cannot be guaranteed.
Utility model content
The technical problems to be solved in the utility model is: for prior art Problems existing, provide a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, improve wrapping operating efficiency and the wrapping quality of hard winding coil.
The technical problems to be solved in the utility model realizes by the following technical solutions: a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, comprise hard winding coil clamp system, angle adjusting mechanism and hard winding coil span governor motion, described hard winding coil span governor motion is by the gear engaging each other transmission, tooth bar and gear regulate handle composition, described gear is arranged in gear regulating box, described gear regulates handle to be fixedly connected with gear, described tooth bar arranges two, and be fixedly connected with angle adjusting mechanism respectively, described angle adjusting mechanism is fixedly connected with hard winding coil clamp system, described hard winding coil clamp system by angle adjusting mechanism relative to racks turn.
Preferably, also comprise the hard winding coil rotating mechanism be made up of rotating shaft and bearing fit, described rotating shaft one end is fixedly connected with gear regulating box, and described bearing is fixedly mounted on base.
Preferably, also comprise locking nut, described locking nut and rotating shaft form screw thread and are flexibly connected.
Preferably, also comprise tooth bar locked hand, described tooth bar locked hand while rotating relative to gear regulating box relative to tooth bar moving linearly.
Preferably, described hard winding coil clamp system comprises the bracing frame of U-shaped, rotating handles and ambulatory splint, described rotating handles and bracing frame form screw thread and are flexibly connected, described ambulatory splint is arranged in the U-lag of bracing frame and is flexibly connected with rotating handles one end, when described rotating handles is relative to bracing frame rotary motion, ambulatory splint within the scope of bracing frame U-lag relative to bracing frame moving linearly.
Preferably, described hard winding coil clamp system also comprises protection backing plate, and the U-lag that described protection backing plate is fixedly mounted on bracing frame is interior and relative with ambulatory splint.
Preferably, described protection backing plate and/or ambulatory splint adopt hard non-metallic material to make.
Preferably, described protection backing plate and/or ambulatory splint adopt engineering plastics or bakelite to make.
Preferably, described angle adjusting mechanism comprises guide, supporting revolving shaft, rotational lock handle and the first strutting piece and the second strutting piece, described guide, first strutting piece one end are fixedly connected with hard winding coil clamp system respectively, offer arc-shaped slot pass over the guide, described second strutting piece one end is fixedly connected with tooth bar, the described first strutting piece other end and the second strutting piece other end are all flexibly connected by rotational lock handle with supporting revolving shaft one end, and the described supporting revolving shaft other end is flexibly connected with guide by rotational lock handle.
Preferably, described guide is arc-shaped.
Compared with prior art, the beneficial effects of the utility model are: for the space structure of hard winding coil, state of insulation demand and Wrapping technical process, when utilizing the utility model to carry out the wrapping operation of hard winding coil, only need by adjustment angle adjusting mechanism and hard winding coil span governor motion, just can easily hard winding coil to be wrapped up be fixedly clamped by hard winding coil clamp system, and make it to be in and be convenient to operator most and carry out wrapping up the position of operation, thus achieve operator carries out coil different parts wrapping operation at same position, avoid the frequent movement of operator during tradition wrapping operation and the randomness of artificial frequent moving coil, uniformity and the consistency of wrapping up operation can be ensured well, and avoid the direct coil frictionally damage contacted and move around caused between coil with workbench, the state of insulation of protection coil is not destroyed, therefore, effectively improve operating efficiency and the wrapping quality of wrapping operation, meet design concept and the Human Engineering Principle of hommization.Meanwhile, by the adjustment of angle adjusting mechanism and hard winding coil span governor motion, the utility model can also being made for wrapping up the hard winding coil of different cultivars and specification, improve convenience and the economy of the utility model application.
Accompanying drawing explanation
Fig. 1 is the structural map (state after wrapping) of the hard winding coil of motor.
Fig. 2 be in Fig. 1 A-A to portion's view.
Fig. 3 is that the utility model is a kind of can the structural map of wrapping frame of lifting motor hard winding coil wrapping quality.
Fig. 4 is B direction view in Fig. 3.
Figure middle part product token name claims: the hard winding coil of 1-, 2-rotating handles, 3-bracing frame, 4-ambulatory splint; 5-anti-avulsion bolt, 6-protects backing plate, 7-guide, 8-supporting revolving shaft; 9-rotational lock handle, 10-tooth bar, 11-base, 12-first strutting piece; 13-second strutting piece, 14-gear regulating box, 15-gear regulates handle, 16-tooth bar locked hand; 17-rotating shaft, 18-bearing, 19-locking nut; 20-gear, the hard winding coil coating layer of 101-, the hard winding coil body of 102-.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with the drawings and specific embodiments, the utility model is described in detail.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
As shown in Figure 3, Figure 4 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, mainly be divided into 3 major parts: hard winding coil clamp system, angle adjusting mechanism and hard winding coil span governor motion, wherein, described hard winding coil clamp system comprises the bracing frame 3 of U-shaped, rotating handles 2 and ambulatory splint 4, described rotating handles 2 main part is screw rod always, its end winding support connects a star knob, to facilitate the operation of rotating handles 2, and more laborsaving when operating.The screw portion of described rotating handles 2 forms screw thread with bracing frame 3 one side and is flexibly connected, the groove of one annular is set at the afterbody of rotating handles 2, correspondingly, ambulatory splint 4 is offered the deep gouge of certain depth, described ambulatory splint 4 is arranged in the U-lag of bracing frame 3, the afterbody of rotating handles 2 is inserted in the deep gouge on ambulatory splint 4, again anti-avulsion bolt 5 is inserted from the perforate at ambulatory splint 4 top, until anti-avulsion bolt 5 end is inserted in the groove of rotating handles 2 afterbody, thus ambulatory splint 4 is flexibly connected with rotating handles 2 one end, and, when rotating handles 2 rotates relative to bracing frame 3, ambulatory splint 4 can relative to bracing frame 3 moving linearly within the scope of the U-lag on bracing frame 3.
Described angle adjusting mechanism comprises guide 7, supporting revolving shaft 8, rotational lock handle 9 and the first strutting piece 12 and the second strutting piece 13, one end of described guide 7, first strutting piece 12 is fixedly connected with the bracing frame 3 in hard winding coil clamp system respectively, the other end of guide 7 is free ends, and offers arc-shaped slot pass on guide 7; Second described strutting piece 13 one end is fixedly connected with tooth bar 10, described first strutting piece 12 other end and second strutting piece 13 other end are all flexibly connected by rotational lock handle 9 with supporting revolving shaft 8 one end, make supporting revolving shaft 8, first strutting piece 12, second strutting piece 13 by rotational lock handle 9 pivot joint mutually, described supporting revolving shaft 8 other end is flexibly connected with guide 7 by rotational lock handle 9.Unclamp rotational lock handle 9, one end of supporting revolving shaft 8 can be rotated along the groove on guide 7 relative to guide 7, the other end of supporting revolving shaft 8 then can rotate relative to the second strutting piece 13, thus hard winding coil clamp system can be rotated relative to tooth bar 10 by the rotation of supporting revolving shaft 8, to adjust the angle between hard winding coil clamp system and tooth bar 10.After angle between hard winding coil clamp system and tooth bar 10 adjusts to proper angle, tighten rotational lock handle 9, namely supporting revolving shaft 8 is locked and is fixed on this assigned address, make the angle between hard winding coil clamp system and tooth bar 10 also keep proper angle constant, carry out wrapping operation to facilitate wrapping operator.
Described hard winding coil span governor motion mainly comprises the gear 20 engaging each other transmission, tooth bar 10 and gear regulate handle 15, as shown in Figure 4, described gear 20 is arranged in gear regulating box 14, described gear regulating box 14 is installed on the pedestal 11, by upper, lower two parts casing is bolted to connection, described tooth bar 10 arranges two, lay respectively at the relative both sides of gear 20, each toothed rack 10 runs through gear regulating box 14, its one end is fixedly connected with the second strutting piece 13 in angle adjusting mechanism, two angle adjusting mechanisms lay respectively at the relative both sides of gear regulating box 14, described gear regulates handle 15 to be fixedly connected with gear 20, being fixedly connected on gear regulates the star knob of handle 15 end to expose to gear regulating box 14, with the rotation process facilitating gear to regulate handle 15, and it is more laborsaving when operating.Handle 15 is regulated to make gear 20 synchronous rotary by swing pinion, the rotation of gear 20 drives again makes move toward one another with two toothed rack 10 of its engaged transmission, thus adjusts the span between the hard winding coil clamp system of the relative both sides of gear regulating box 14.
As shown in Figure 1 and Figure 2, the hard winding coil 1 after wrapping wraps up hard winding coil coating layer 101 on hard winding coil body 102, and its concrete wrapping operational method is:
First, wrapping frame entirety is placed on and is lined with on the workbench of anti-slip rubber, according to the space structure of hard winding coil body 102, regulate handle 15 to adjust span between two hard winding coil clamp systems to correct position by gear.In order to ensure that the span between two hard winding coil clamp systems keeps certain, can increase on gear regulating box 14 and tooth bar locked hand 16 is set, described tooth bar locked hand 16 while rotating relative to gear regulating box 14 relative to tooth bar 10 moving linearly.Compress tooth bar 10 by tooth bar locked hand 16, the direction of motion of tooth bar 10 is limited, thus make the span between two hard winding coil clamp systems keep certain, to ensure operating efficiency and the wrapping quality of wrapping up operation.
Then, hard winding coil body 102 to be wrapped up is installed on bracing frame 3, regulates the rotational lock handle 9 be connected with guide 7, make hard winding coil body 102 adjust to proper height, parallel with ambulatory splint 4 to ensure two parallel edges of hard winding coil body 102, as shown in Figure 3.Regulate rotating handles 2, make ambulatory splint 4 do rectilinear motion relative to bracing frame 3, until hard winding coil body 102 is pressed on bracing frame 3.In order to protect the state of insulation of hard winding coil body 102; can increase on bracing frame 3 and protection backing plate 6 is set; the U-lag that described protection backing plate 6 is fixedly mounted on bracing frame 3 is interior and relative with ambulatory splint 4; and; described protection backing plate 6, ambulatory splint 4 adopt the hard non-metallic material such as engineering plastics or bakelite to make, to ensure the state of insulation that can not damage coil itself in the process of the hard winding coil body 102 of clamping.
By after the hard winding coil body 102 wrapped up installs fix in position, can carry out wrapping operation to hard winding coil body 102, the hard winding coil 1 after having wrapped up as shown in Figure 1 and Figure 2.
When carrying out wrapping operation to hard winding coil body 102, in order to the wrapping operation making operator can carry out hard winding coil body 102 different parts at same job position, avoid the randomness of the frequent movement of operator and artificial frequent mobile hard winding coil body 102, bearing 18 can be fixedly mounted on the pedestal 11, and rotating shaft 17 is fixedly connected with bottom gear regulating box 14, described rotating shaft 17 other end and bearing 18 cooperatively interact, the hard winding coil rotating mechanism of common composition, thus make the breast piece of whole wrapping frame can realize rotating at any angle by this hard winding coil rotating mechanism, with the wrapping operation making operator can carry out coil different parts at same job position, avoid the frequent movement of operator, drastically increase the operating efficiency of wrapping operation, meet design concept and the Human Engineering Principle of hommization.The locking nut 19 of connecting band handle on described rotating shaft 17 one end after running through base 11, described locking nut 19 with form screw thread between rotating shaft 17 and be flexibly connected, as shown in Figure 3.When rotating to the job position of specifying wait the hard winding coil body 102 wrapped up relative to base 11, tighten locking nut 19, gear regulating box 14 can be fixed on this job position of specifying, correspondingly, hard winding coil body 102 to be wrapped up also is fixed on this job position of specifying, so that operator carries out wrapping operation, ensure the wrapping quality of hard winding coil 1.
Wrapping frame of the present utility model takes full advantage of the space structure of hard winding coil 1, the randomness of the frequent movement of operator during tradition wrapping operation and artificial frequent moving coil can be avoided, the size of artificial grip and the randomness of wrapping evolution when having stopped to wrap up operation, thus ensure that uniformity and the consistency of wrapping operation well, improve wrapping operating efficiency and wrapping quality, and, coil and the direct coil frictionally damage contacted and move around caused between workbench when it also avoid tradition wrapping operation, the state of insulation of protection coil is not destroyed.Due to span and the adjustable angle of jaws distance and corresponding coil, especially, guide 7 wherein, in arc-shaped, can either increase the angle of regulation range of hard winding coil clamp system, the overall weight of wrapping frame can be alleviated again, improve the operating flexibility of wrapping frame.Therefore, by the adjustment of angle adjusting mechanism and hard winding coil span governor motion, make the utility model can carry out clamping and the wrapping of the hard winding coil of different cultivars and specification, improve the versatility of wrapping frame.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; it should be pointed out that all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection range of the present utility model.
Claims (10)
1. one kind can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: comprise hard winding coil clamp system, angle adjusting mechanism and hard winding coil span governor motion, described hard winding coil span governor motion is by the gear (20) engaging each other transmission, tooth bar (10) and gear regulate handle (15) composition, described gear (20) is arranged in gear regulating box (14), described gear regulates handle (15) to be fixedly connected with gear (20), described tooth bar (10) arranges two, and be fixedly connected with angle adjusting mechanism respectively, described angle adjusting mechanism is fixedly connected with hard winding coil clamp system, described hard winding coil clamp system is rotated relative to tooth bar (10) by angle adjusting mechanism.
2. according to claim 1 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: also comprise and coordinate by rotating shaft (17) and bearing (18) the hard winding coil rotating mechanism formed, described rotating shaft (17) one end is fixedly connected with gear regulating box (14), and described bearing (18) is fixedly mounted on base (11).
3. according to claim 2 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: also comprise locking nut (19), described locking nut (19) forms screw thread with rotating shaft (17) and is flexibly connected.
4. a kind of according to any one of claim 1-3 can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: also comprise tooth bar locked hand (16), described tooth bar locked hand (16) while rotating relative to gear regulating box (14) relative to tooth bar (10) moving linearly.
5. a kind of according to any one of claim 1-3 can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: described hard winding coil clamp system comprises the bracing frame (3) of U-shaped, rotating handles (2) and ambulatory splint (4), described rotating handles (2) forms screw thread with bracing frame (3) and is flexibly connected, described ambulatory splint (4) is arranged in the U-lag of bracing frame (3) and is flexibly connected with rotating handles (2) one end, when described rotating handles (2) is relative to bracing frame (3) rotary motion, ambulatory splint (4) within the scope of bracing frame (3) U-lag relative to bracing frame (3) moving linearly.
6. according to claim 5 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality; it is characterized in that: described hard winding coil clamp system also comprises protection backing plate (6), the U-lag that described protection backing plate (6) is fixedly mounted on bracing frame (3) is interior and relative with ambulatory splint (4).
7. according to claim 6 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: described protection backing plate (6) and/or ambulatory splint (4) adopt hard non-metallic material to make.
8. according to claim 7 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: described protection backing plate (6) and/or ambulatory splint (4) adopt engineering plastics or bakelite to make.
9. a kind of according to any one of claim 1-3 can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: described angle adjusting mechanism comprises guide (7), supporting revolving shaft (8), rotational lock handle (9) and the first strutting piece (12) and the second strutting piece (13), described guide (7), first strutting piece (12) one end is fixedly connected with hard winding coil clamp system respectively, arc-shaped slot pass offered by guide (7), described second strutting piece (13) one end is fixedly connected with tooth bar (10), described first strutting piece (12) other end and the second strutting piece (13) other end are all flexibly connected by rotational lock handle (9) with supporting revolving shaft (8) one end, described supporting revolving shaft (8) other end is flexibly connected with guide (7) by rotational lock handle (9).
10. according to claim 9 a kind of can the wrapping frame of lifting motor hard winding coil wrapping quality, it is characterized in that: described guide (7) is in arc-shaped.
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CN201520131949.5U CN204408137U (en) | 2015-03-09 | 2015-03-09 | A kind of can the wrapping frame of lifting motor hard winding coil wrapping quality |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104638852A (en) * | 2015-03-09 | 2015-05-20 | 成都南车电机有限公司 | Binding rack capable of improving binding quality of motor hard winding coil |
CN106375226A (en) * | 2016-09-06 | 2017-02-01 | 深圳市玖品空气净化科技有限公司 | Router for network communication engineering |
-
2015
- 2015-03-09 CN CN201520131949.5U patent/CN204408137U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104638852A (en) * | 2015-03-09 | 2015-05-20 | 成都南车电机有限公司 | Binding rack capable of improving binding quality of motor hard winding coil |
CN104638852B (en) * | 2015-03-09 | 2017-01-18 | 成都中车电机有限公司 | Binding rack capable of improving binding quality of motor hard winding coil |
CN106375226A (en) * | 2016-09-06 | 2017-02-01 | 深圳市玖品空气净化科技有限公司 | Router for network communication engineering |
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Address after: 610000 Sichuan city of Chengdu province Chenghua District Second Bridge Road No. 31 Patentee after: Chengdu CRRC Motor Co., Ltd. Address before: 610000 Sichuan city of Chengdu province Chenghua District Second Bridge Road No. 31 Patentee before: CHENGDU CSR MOTOR CO., LTD. |