Toothbrush tufting machine manipulator
Technical field
The utility model relates to toothbrush and manufactures field, particularly relates to the manipulator that mao feeder planted by toothbrush.
Background technology
Along with the raising of people's living standard, also more and more higher to the requirement of oral hygiene, this makes the status of toothbrush in people's daily life also seem more and more higher.China is the maximum country of current toothbrush output, is equally also the country that toothbrush has the call, and under so huge demand, the production efficiency of traditional toothbrush production technology cannot meet the high demand at present to toothbrush.Therefore, increasing full automaticity and Semiautomatic toothbrush processing equipment (as feather planting machine, forming machine and glue-injection machine etc.) start a large amount of place in operations.Wherein, also need manually to carry out transporting and placing in the process of the shaping rear feeding feather planting machine of the brush holder of toothbrush, it is placed, and efficiency is low, transport speed slow, and what have impact on toothbrush greatly plants capillary effect rate.
To this, State Bureau discloses on May 8th, 2013 document that a name is called " a mao feeder equipment planted by toothbrush ", application number is " 201310038050.4 ", this case primarily of toothbrush seperator, tremble brush machine, manipulator and electric control system form.Single for multiple toothbrush separation is discharged by toothbrush seperator by use, then by trembling brush machine, toothbrush is positioned normal place, carries out crawl transhipment finally by manipulator.
But, because a mao position of planting for feather planting machine immobilizes usually, therefore, when brush holder is sent into, the position of brush holder, the positive and negative of brush holder and brush completely the same towards all needing.Only propose in this case to control the position of brush holder, and not mentioned other above-mentioned two problems, do not provide the technical scheme solving other two problems above-mentioned yet.Therefore, very easily there is the phenomenon that bristle cannot be implanted in this case, brings great wastage of material in use, and reduce yield rate and processing effect significantly.
Simultaneously, the patent that the name that the applicant applied on December 3rd, 2013 is called " a kind of feed system of toothbrush tufting machine ", application number is " 201310645722.8 ", which provide a kind of delicate structure, easy to use, to the feed system towards the toothbrush tufting machine carrying out effectively, regulate and control accurately of the position of the brush holder of toothbrush, the positive and negative of brush holder and brush; But, in practical operation, exist brush towards upset poor reliability, be located in the draw-in groove on roll-over table due to brush, the two ends due to draw-in groove are opened type, cause brush in switching process, easily there is the phenomenon throwing away, come off, need manually to pick up, again process, had a strong impact on the reliability of feeding.
Utility model content
The utility model, for above problem, provides a kind of delicate structure, easy to operate, saves cost, improves the toothbrush tufting machine manipulator of toothbrush feeding reliability.
The technical solution of the utility model is: for toothbrush is sent into toothbrush tufting machine; Comprise frame, control system and be located at delivery system in described frame successively, be separated feeding system, turn to overturn system, capture movement system,
Described delivery system is used for the toothbrush of some irregular placements to be delivered to separation feeding system;
Described separation feeding system is used for toothbrush to be delivered to one by one, in an orderly manner to turn to overturn system;
The described overturn system that turns to comprises U-shaped pedestal and the feedway, upender, the toothbrush turn-over rig that are located on pedestal, described feedway comprises Timing Belt, described Timing Belt is used for the toothbrush being separated feeding system separation described in order transfer, the two ends of described Timing Belt are laid with some teeth groove, and described teeth groove is used for placing toothbrush;
Described upender is located at the front end of described toothbrush turn-over rig, and described upender, for being turned to by the toothbrush on described Timing Belt, makes the brush of toothbrush towards consistent and towards described toothbrush turn-over rig;
Described toothbrush turn-over rig comprises switching mechanism and air blowing testing agency, described switching mechanism is located at the side of described pedestal, described switching mechanism comprises stay bearing plate, rotary cylinder, front push cylinder, front spiral cover, rear spiral cover, rotating disc, sliding part, thrust piece, a pair intermediate plate and a pair catch
Described rotary cylinder and front push cylinder are connected on described stay bearing plate, described stay bearing plate is connected on described pedestal, described front spiral cover and rear spiral cover are tubular, described front spiral cover has pre-small post-large ladder mesopore, the front end of described rear spiral cover is provided with opening and has the containing cavity of hollow, described front spiral cover is established in the opening of spiral cover in the rear, and described front spiral cover is horizontally disposed with rear spiral cover and line of centers is consistent
Intermediate plate described in a pair is located in the little ladder mesopore of the front end of described front spiral cover by prelocalization pin symmetry,
Described rear spiral cover has a pair symmetry and the guide groove of through described containing cavity, the surface of described rotating disc has some swivelling chutes, on the sheathed spiral cover in the rear of described rotating disc, catch described in a pair is located at the two ends of described thrust piece symmetrically, described catch is through the large ladder mesopore of the rear end of described front spiral cover, described thrust piece is established in the containing cavity of spiral cover in the rear, and described thrust piece connects described rotating disc by rear locating dowel pin through described guide groove
Described in intermediate plate described in a pair and a pair, catch spatially forms the card chamber of ring seal, for the brush of placing toothbrush;
Described rotary cylinder connects the rear end of described rear spiral cover by cylinder connecting panel, and described sliding part is located in described swivelling chute adaptedly, and described front push cylinder connects described sliding part by cylinder connection piece;
Described air blowing testing agency to be located in described pedestal and to be positioned at the below of described switching mechanism, and described air blowing testing agency comprises blowing induction switch, and described blowing induction switch is for triggering described switching mechanism action;
Described crawl movement system to be located on described pedestal and to be positioned at directly over described toothbrush turn-over mechanism, puts into toothbrush tufting machine for being captured by the toothbrush after turn-over;
Described control system automatically controls described delivery system respectively, is separated feeding system, turns to overturn system and capture movement system.
Also comprise toothbrush lifting body, described toothbrush lifting body is located at the side of described pedestal and is positioned at the right opposite of described switching mechanism, and described control system controls described toothbrush lifting body.
Described separation feeding system comprises entrance point and exit end, and described exit end comprises the rotation Dang Gou mechanism for toothbrush guiding, and described rotation Dang Gou mechanism comprises gear and hooks and S. A., and described gear hooks and is fixedly connected on described S. A..
Described exit end also comprises registration mechanism, and described registration mechanism comprises baffle plate and barrier driving cylinder, described barrier driving air cylinder driven baffle plate, and described baffle plate drives toothbrush to be located at the side of described separation feeding system.
Described upender comprises tune testing agency, tune hold-down mechanism and turning mechanism, described tune testing agency comprises clamp block, cylinder, detection pincers, inductive switch and compressing tablet, described cylinder, inductive switch and compressing tablet are located in described clamp block, described clamp block is located at the side of described pedestal, described detection pincers are located on described cylinder, the jaw of described detection pincers is downward, and described compressing tablet is located at the described side detecting pincers, and described inductive switch triggers described turning mechanism action;
Described tune hold-down mechanism comprises pole and depression bar, and described depression bar is connected on described pedestal by pole,
Described turning mechanism comprises the accommodating pincers of toothbrush, rotary table and elevating bracket, the accommodating pincers of described toothbrush are located on described rotary table, described rotary table is located on described elevating bracket, and described elevating bracket is located in described pedestal, and described depression bar is positioned at directly over the accommodating pincers of described toothbrush.
Also comprise toothbrush inductive switch in described pedestal, described toothbrush inductive switch to be located in described pedestal and to be positioned at immediately below described switching mechanism, and described toothbrush inductive switch connects described control system.
Described delivery system comprises motor, belt conveyor and speed by-pass cock, and described motor drives described belt conveyor, and described speed by-pass cock is for controlling the speed of belt conveyor.
Described crawl movement system comprises glass cover, servomotor, driving wheel, flower wheel, belt and actuating arm, and described glass cover is connected on described pedestal by connecting rod, described driven by servomotor driving wheel, and described driving wheel is by the action of belt drive flower wheel; Described actuating arm comprises lift cylinder, connecting plate, compression cylinder and clamp, described lift cylinder is connected on described belt, described lift cylinder is located at the top of described connecting plate, and described compression cylinder and clamp are located at the bottom of described connecting plate, and described compression cylinder drives clamp action.
Toothbrush in the utility model successively through delivery system, be separated feeding system, turn to overturn system and capture movement system, achieve successively " in enormous quantities, transporting toothbrush fast, stably ", " large batch of toothbrush is separated from each other, only single discharging, discharging time ensure that each toothbrush is parallel mutually ", the pros and cons towards unified brush holder again of unified brush " while the transport first ", " realizing efficient, stable material being captured and is transported to feather planting machine "; Its integral structure is stablized, and work efficiency is high.
Toothbrush turn-over rig in the utility model comprises switching mechanism and air blowing testing agency, detect by carrying out air blowing to the pros and cons of toothbrush, due to the difference of toothbrush pros and cons, making to blow reflects different sound frequencies, then, by the action of blowing induction switch triggering switching mechanism; At work, by rotary cylinder and front push cylinder action, to realize in toothbrush turn-over process card chamber and convert to closed from semi-enclosed, what realize brush is reliable fixing, effectively clamps toothbrush for switching mechanism;
After rotary cylinder drives, spiral cover rotates, and a pair intermediate plate before rear spiral cover drives on spiral cover rotates,
Front push cylinder establishes the sliding part in swivelling chute on the rotating pan by cylinder connection piece drive, simultaneously, rotating disc drives thrust piece by rear locating dowel pin (locating dowel pin is parallel motion in guide groove), thrust piece drives a pair catch to stretch out, realize a pair intermediate plate and a pair catch forms closed card chamber, block the brush of toothbrush for failure-free, brush at turn-over time, avoid the throwing away of toothbrush, obscission, improve the reliability of upset; Arrange toothbrush lifting body on the opposite of switching mechanism, for reliably supporting the brush holder of toothbrush, when toothbrush overturns, realize brush and be positioned at closed card chamber, brush holder has support, further increases the reliability of toothbrush turn-over.
The utility model not only increases work efficiency, also improves the reliability of toothbrush turn-over, saves working time.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model,
Fig. 2 is the left view of Fig. 1,
Fig. 3 is the cutaway view in A-A face in Fig. 2,
Fig. 4 is the birds-eye view of Fig. 1,
Fig. 5 is the perspective view of Fig. 1,
Fig. 6 is the structural representation turning to overturn system in the utility model,
Fig. 7 is the left view of Fig. 6,
Fig. 8 is the birds-eye view of Fig. 6,
Fig. 9 is the perspective view of Fig. 6,
Figure 10 is the structural representation of turning mechanism in the utility model,
Figure 11 reverses end for end the structural representation of detection architecture in the utility model,
Figure 12 reverses end for end the structural representation of hold-down mechanism in the utility model,
Figure 13 is the structural representation of switching mechanism in the utility model,
Figure 14 is the left view of Figure 13,
Figure 15 is the birds-eye view of Figure 13,
Figure 16 is the cutaway view in B-B face in Figure 15,
Figure 17 is the perspective view of Figure 13,
Figure 18 is the structural representation being separated feeding system in the utility model,
Figure 19 is the birds-eye view of Figure 18,
Figure 20 is the left view of Figure 18,
Figure 21 is the cutaway view in C-C face in Figure 20,
Figure 22 is the perspective view of Figure 18,
Figure 23 is the structural representation rotating Dang Gou mechanism in the utility model,
Figure 24 is the structural representation of delivery system in the utility model,
Figure 25 is the left view of Figure 24,
Figure 26 is the perspective view of Figure 24,
Figure 27 is the structural representation capturing movement system in the utility model,
Figure 28 is the left view of Figure 27,
Figure 29 is the perspective view of Figure 27,
Figure 30 is the structural representation of actuating arm in the utility model;
In figure, 1 is frame, and 2 is controllers,
3 is delivery systems, and 31 is motors, and 32 is belt conveyors, and 33 is speed by-pass cockes, and 34 is plexiglass tents,
4 is be separated feeding system, and 41 is entrance points, and 42 is exit end, and 43 is rotate Dang Gou mechanism, and 431 is that gear hooks, and 432 is S. A.s, and 44 is registration mechanism, and 441 is baffle plates, and 442 is barrier driving cylinders, and 45 is raise washboard, and 46 is material loading washboards,
5 is turn to overturn system, and 50 is pedestals, and 51 is feedways, and 511 is Timing Belts, and 512 is teeth groove,
52 is upenders,
521 is tune testing agencies, and 5210 is clamp blocks, and 5211 is cylinders, and 5212 is detect pincers, and 5213 is inductive switches, and 5214 is compressing tablets,
522 is tune hold-down mechanisms, and 5221 is poles, and 5222 is depression bars,
523 is turning mechanisms, and 5231 is the accommodating pincers of toothbrush, and 5232 is rotary tables, and 5233 is elevating brackets,
53 is toothbrush turn-over rigs, and 531 is switching mechanisms, and 5311 is stay bearing plates, 5312 is rotary cylinders, and 5313 is front push cylinder, and 5314 is front spiral covers, 5315 is rear spiral covers, and 53151 is containing cavities, and 53152 is guide grooves, 5316 is rotating discs, and 53160 is swivelling chutes, and 5317 is sliding parts, 5318 is thrust pieces, 5319 is intermediate plates, and 5310 is catch
532 is air blowing testing agencies, and 5320 is blowing induction switches,
6 is capture movement system, and 61 is glass covers, and 62 is servomotors, and 63 is driving wheels, and 64 is flower wheels, and 65 is belts, and 66 is actuating arms, and 661 is lift cylinders, and 662 is connecting plates, and 663 is compression cylinders, and 664 is clamps, and 67 is connecting rods,
7 is toothbrush lifting bodies, and 8 is toothbrush inductive switches, and 9 is prelocalization pins, and 10 is rear locating dowel pins, and 11 is cylinder connecting panels, and 12 is cylinder connection pieces, and 13 is card chambeies.
Detailed description of the invention
The utility model as shown in Fig. 1-30, for toothbrush is sent into toothbrush tufting machine; Comprise frame 1, control system (comprising controller 2) and be located at delivery system 3 in described frame successively, be separated feeding system 4, turn to overturn system 5, capture movement system 6,
Described delivery system 3 is separated feeding system 4 for being delivered to by the toothbrush of some irregular placements;
Described separation feeding system 4 turns to overturn system 5 for being delivered to one by one, in an orderly manner by toothbrush, separation feeding system in the utility model is called " a kind of feed system of toothbrush tufting machine " with the name of declaring before the applicant, application number is separation feeding system structure in the patent of " 201310645722.8 ", principle of work is identical, by raising washboard 45 and material loading washboard 46 under actuating device effect, by " promoting step by step ", the list realizing toothbrush props up output, repeats no more herein;
Described feedway 51, upender 52, the toothbrush turn-over rig 53 turning to overturn system 5 to comprise U-shaped pedestal 50 and be located on pedestal 50, described feedway 51 comprises Timing Belt 511, the toothbrush that described Timing Belt 511 is separated for being separated feeding system described in order transfer, the two ends of described Timing Belt 511 are laid with some teeth groove 512, and described teeth groove 512 is for placing toothbrush;
Described upender 52 is located at the front end of described toothbrush turn-over rig 53, and described upender 52, for being turned to by the toothbrush on described Timing Belt, makes the brush of toothbrush towards consistent and towards described toothbrush turn-over rig;
As shown in figs. 13-17, described toothbrush turn-over rig 53 comprises switching mechanism 531 and air blowing testing agency 532, described switching mechanism 531 is located at the side of described pedestal 50, described switching mechanism 531 comprises stay bearing plate 5311, rotary cylinder 5312, front push cylinder 5313, front spiral cover 5314, rear spiral cover 5315, rotating disc 5316, sliding part 5317, thrust piece 5318, a pair intermediate plate 5319 and a pair catch 5310
Described rotary cylinder 5312 and front push cylinder 5313 are connected on described stay bearing plate 5311, described stay bearing plate 5311 is connected on described pedestal 50, described front spiral cover 5314 and rear spiral cover 5315 are in tubular, described front spiral cover 5314 has pre-small post-large ladder mesopore, the front end of described rear spiral cover 5315 is provided with opening and has the containing cavity 53151 of hollow, described front spiral cover 5314 is established in the opening of spiral cover 5315 in the rear, described front spiral cover 5314 is horizontally disposed with rear spiral cover 5315 and line of centers is consistent
Intermediate plate 5319 described in a pair is located in the little ladder mesopore of the front end of described front spiral cover 5314 by prelocalization pin 9 symmetry,
Described rear spiral cover 5315 has a pair symmetry and the guide groove 53152 of through described containing cavity, the surface of described rotating disc 5316 has some swivelling chutes 53160, on the sheathed spiral cover in the rear 5315 of described rotating disc 5316, catch 5310 described in a pair is located at the two ends of described thrust piece 5318 symmetrically, described catch 5310 is through the large ladder mesopore of the rear end of described front spiral cover 5314, described thrust piece 5318 is established in the containing cavity 53151 of spiral cover 5315 in the rear, described thrust piece 5318 connects described rotating disc 5316 by rear locating dowel pin 10 through described guide groove 53152,
Described in intermediate plate 5319 described in a pair and a pair, catch 5310 spatially forms the card chamber 13 of ring seal, for the brush of placing toothbrush;
Described rotary cylinder 5312 connects the rear end of described rear spiral cover 5315 by cylinder connecting panel 11, and described sliding part 5317 is located in described swivelling chute 53160 adaptedly, and described front push cylinder 5313 connects described sliding part 5317 by cylinder connection piece 12;
Described air blowing testing agency 532 to be located in described pedestal and to be positioned at the below of described switching mechanism, and described air blowing testing agency comprises blowing induction switch 5320, and described blowing induction switch is for triggering described switching mechanism action;
Described crawl movement system 6 to be located on described pedestal 50 and to be positioned at directly over described toothbrush turn-over mechanism, puts into toothbrush tufting machine for being captured by the toothbrush after turn-over;
Described control system (comprising controller 2) automatically controls described delivery system 3 respectively, is separated feeding system 4, turns to overturn system 5 and capture movement system 6.Controller at work, control delivery system respectively, be separated feeding system, turn to overturn system and capture movement system, realize failure-free batch and carry toothbrush disorderly, by the pros and cons towards unified brush holder again being solely separated toothbrush, unified brush, last failure-free captures, and carries out follow-up planting a mao action.
Also comprise toothbrush lifting body 7, described toothbrush lifting body 7 is located at the side of described pedestal 50 and is positioned at the right opposite of described switching mechanism, and described control system controls described toothbrush lifting body; Toothbrush lifting body, by arranging conventional lifting mechanism, for supporting the brush holder of toothbrush, coordinating switching mechanism action simultaneously, ensure that the reliability of toothbrush turn-over.
As shown in Figure 18-23, described separation feeding system 4 comprises entrance point 41 and exit end 42, described exit end 42 comprises the rotation Dang Gou mechanism 43 for toothbrush guiding, and described rotation Dang Gou mechanism 43 comprises gear hook 431 and S. A. 432, and described gear hook 431 is fixedly connected on described S. A. 432; Arranging gear hook makes toothbrush reliably be passed in the teeth groove of Timing Belt, avoids dropping of toothbrush.
Described exit end 42 also comprises registration mechanism 44, described registration mechanism 44 comprises baffle plate 441 and barrier driving cylinder 442, described barrier driving cylinder 442 drives baffle plate 441, described baffle plate 441 drives toothbrush to be located at the side of described separation feeding system, toothbrush is reliably passed in the teeth groove of Timing Belt, is convenient to follow-up tune and turn-over processing.
Described upender 52 comprises tune testing agency 521, tune hold-down mechanism 522 and turning mechanism 523, described tune testing agency 521 comprises clamp block 5210, cylinder 5211, detect pincers 5212, inductive switch 5213 and compressing tablet 5214, described cylinder 5211, inductive switch 5213 and compressing tablet 5214 are located in described clamp block 5210, described clamp block 5210 is located at the side of described pedestal 50, described detection pincers 5212 are located on described cylinder 5211, the jaw of described detection pincers 5212 is downward, described compressing tablet 5214 is located at the side of described detection pincers 5212, described inductive switch 5213 triggers described turning mechanism action, detect the brush neck of pincers by contact toothbrush, carry out judgement toothbrush and operate the need of tune, the side that the utility model is detecting pincers is provided with compressing tablet, toothbrush pushed down by compressing tablet, avoids and detects pincers at work, by toothbrush card column, pick up, improve Detection results, be convenient to follow-up reliable processing.
Described tune hold-down mechanism 522 comprises pole 5221 and depression bar 5222, and described depression bar 5222 is connected on described pedestal 50 by pole 5221,
Described turning mechanism 523 comprises the accommodating pincers 5231 of toothbrush, rotary table 5232 and elevating bracket 5233, the accommodating pincers of described toothbrush 5231 are located on described rotary table 5232, described rotary table 5232 is located on described elevating bracket 5233, described elevating bracket 5233 is located in described pedestal 50, and described depression bar 5222 is positioned at directly over the accommodating pincers 5231 of described toothbrush.
Also comprise toothbrush inductive switch 8 in described pedestal, described toothbrush inductive switch 8 to be located in described pedestal 50 and to be positioned at immediately below described switching mechanism, and described toothbrush inductive switch connects described control system; Toothbrush inductive switch is set, can realizes the detection with or without toothbrush on Timing Belt, improve Detection results.
As shown in figs 24-26, described delivery system 3 comprises motor 31, belt conveyor 32 and speed by-pass cock 33, described motor 31 drives described belt conveyor 32, described speed by-pass cock 33 is for controlling the speed of belt conveyor 32, the both sides of belt conveyor 32 are provided with plexiglass tent 34, improve toothbrush transmission reliability; A large amount of toothbrush at work, is transferred to separation feeding system, improves work efficiency by delivery system.
As shown in Figure 27-30, described crawl movement system 6 comprises glass cover 61, servomotor 62, driving wheel 63, flower wheel 64, belt 65 and actuating arm 66, described glass cover 61 is connected on described pedestal 50 by connecting rod 67, described servomotor 62 drives driving wheel 63, and described driving wheel 63 is by belt drive flower wheel 64 action; Described actuating arm 66 comprises lift cylinder 661, connecting plate 662, compression cylinder 663 and clamp 664, described lift cylinder 661 is connected on described belt 65, described lift cylinder 661 is located at the top of described connecting plate 662, described compression cylinder 663 and clamp 664 are located at the bottom of described connecting plate 662, and described compression cylinder 663 drives clamp 664 action.Capture movement system at work, by the toothbrush after turn-over, clamped by the clamp on actuating arm, lift cylinder rises, and then, servomotor drives belt action, and belt drive actuating arm, transports to feather planting machine and carry out planting a mao action by toothbrush, easy and simple to handle, reliable.