CN204353607U - Welder - Google Patents
Welder Download PDFInfo
- Publication number
- CN204353607U CN204353607U CN201420723706.6U CN201420723706U CN204353607U CN 204353607 U CN204353607 U CN 204353607U CN 201420723706 U CN201420723706 U CN 201420723706U CN 204353607 U CN204353607 U CN 204353607U
- Authority
- CN
- China
- Prior art keywords
- tin
- welder
- control assembly
- send
- broken
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 52
- 238000003466 welding Methods 0.000 claims abstract description 32
- 238000010438 heat treatment Methods 0.000 claims abstract description 25
- 229910000679 solder Inorganic materials 0.000 claims abstract description 22
- 230000006698 induction Effects 0.000 claims abstract description 19
- 238000010295 mobile communication Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Landscapes
- General Induction Heating (AREA)
Abstract
The utility model is applicable to antenna of mobile communication base station technical field, provides a kind of welder, comprising: control assembly, positioning fixture, comprise clamping part, and described clamping part clamps part to be welded; High-frequency induction heating machine, comprises heater block, and the control instruction that described high-frequency induction heating machine receives described control assembly adds thermal weld to described part; To supply gas cylinder, send tinware to be connected with broken tin, the control instruction receiving described control assembly promotes described broken tin and send tinware to move; Broken tin send tinware, comprises brokenly tin parts and tin-supplying element, and described broken tin send tinware welding solder to be delivered to the pad of described welding under the promotion of described cylinder of supplying gas.Whereby, the utility model improves efficiency and the quality of weld parts.
Description
Technical field
The utility model relates to mobile communication base station technical field, particularly relates to a kind of welder.
Background technology
Welding is an important process procedure during antenna for base station manufactures, and the quality of quality on antenna performance of welding quality has very directly to be affected.Needing the parts that weld many in antenna for base station is all aluminium alloy, and large part heat dissipation metal is very fast, and the position of fruit welding is complex-shaped for another example, often not ideal with traditional electric iron heating welding manner, and weld interval is long even easily occurs that rosin joint etc. is bad.
In summary, in actual use, obviously there is inconvenience and defect, so be necessary to be improved in the solder technology of existing antenna for base station.
Utility model content
For above-mentioned defect, the purpose of this utility model is to provide a kind of welder, to improve efficiency and the quality of weld parts.
To achieve these goals, the utility model provides a kind of welder, comprising:
Control assembly,
Positioning fixture, comprises clamping part, and described clamping part clamps part to be welded;
High-frequency induction heating machine, comprises heater block, and the control instruction that described high-frequency induction heating machine receives described control assembly adds thermal weld to described part;
To supply gas cylinder, send tinware to be connected with broken tin, the control instruction receiving described control assembly promotes described broken tin and send tinware to move;
Broken tin send tinware, comprises brokenly tin parts and tin-supplying element, and described broken tin send tinware welding solder to be delivered to the pad of described welding under the promotion of described cylinder of supplying gas.
According to described welder, described welder also comprises:
Load coil, is arranged at the below of described positioning fixture, heats the pad of described part to be welded;
Load coil governor motion, is connected to described load coil, regulates the vertical height of described load coil.
According to described welder, described load coil carries out coiling according to the position of the profile of described part and described pad.
According to described welder, described control assembly comprises touch-screen.
According to described welder, described positioning fixture is detachably installed on described welder.
According to described welder, described broken tin parts are provided with blade.
According to described welder, described blade is toothed blade.
According to described welder, described tin-supplying element comprises and send Xi Zhenzui.
According to described welder, described in cylinder of supplying gas comprise precision bearing.
According to described welder, described control assembly is PLC control assembly.
The utility model by welder being set to comprise control assembly, positioning fixture, high-frequency induction heating machine, supply gas cylinder and broken tin send tinware, wherein positioning fixture clamps part to be welded; The control instruction that high-frequency induction heating machine described in high-frequency induction heating machine receives described control assembly adds thermal weld to described part; The described broken tin of control instruction promotion that cylinder of supplying gas receives described control assembly send tinware to move; The pad that described broken tin send tinware welding solder to be delivered to described welding under the promotion of described cylinder of supplying gas carries out the welding of weld parts point.Thus, realize weld parts position Fast Heating, and automatic transport prevents the broken tin solder splashed to the welder of solder joint, improves the welding procedure of parts in antenna for base station manufacture.
Accompanying drawing explanation
Fig. 1 is the structural representation of the welder that the utility model embodiment provides;
Fig. 2 is the partial structurtes schematic diagram of the welder that the utility model embodiment provides;
Fig. 3 is the partial structurtes schematic diagram of the welder that the utility model embodiment provides;
Fig. 4 is the partial structurtes schematic diagram of the welder that the utility model embodiment provides.
Detailed description of the invention
In order to make the purpose of this utility model, technical scheme and advantage clearly understand, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the utility model, and be not used in restriction the utility model.
See Fig. 1, embodiments provides a kind of welder 100 of the present utility model first, comprising:
Control assembly 10,
Positioning fixture 20, comprises clamping part, and described clamping part clamps part to be welded;
High-frequency induction heating machine 30, comprises heater block, and the control instruction that high-frequency induction heating machine 30 receives described control assembly adds thermal weld to described part;
To supply gas cylinder 40, send tinware 50 to be connected with broken tin, the control instruction receiving control assembly 10 promotes broken tin and send tinware 50 to move;
Broken tin send tinware 50, comprises brokenly tin parts and tin-supplying element, and broken tin send tinware 50 welding solder to be delivered to the pad of described welding under the promotion of cylinder 40 of supplying gas.
In this embodiment, the clamping part of positioning fixture 20 clamps part to be welded.These parts can be the multiple parts in antenna for base station.And positioning fixture 20 is arranged at the bottom of welder 100 under normal circumstances.Control assembly 10 is then control the welding processing process of whole welder 100.It is PLC control assembly preferably, adopts the welding processing process of control mode to welder 100 of PLC to control.Be provided with heater block in high-frequency induction heating machine 30, it heats part to be welded.The broken tin of control instruction promotion that 40, cylinder of supplying gas receives control assembly 10 send tinware 50 to move; Broken tin send tinware 50 to comprise brokenly tin parts and tin-supplying element, and broken tin send tinware 50 welding solder to be delivered to the pad of described welding under the promotion of cylinder 40 of supplying gas, for the welding of part provides solder.The control instruction of control assembly 10 can be placed in welder 100 in advance, and these instructions can comprise the temperature of welding, the length sending solder and speed etc.Welder 100 can weld part accurately thus, and improves efficiency and the quality of welding.
See Fig. 1 and Fig. 2, in the second embodiment of the present utility model, welder 100 also comprises:
Load coil 60, is arranged at the below of positioning fixture 20, heats the pad of described part to be welded;
Load coil governor motion 70, is connected to load coil 60, regulates the vertical height of described load coil 70.
In this embodiment, the below load coil 60 being arranged at positioning fixture 20 adds thermal weld by the pad of described part to be welded.Preferably, load coil 60 carries out coiling according to the position of the profile of described part and described pad.And load coil governor motion 70 can regulate the vertical height of load coil 60, load coil governor motion 70 can regulate the vertical height of load coil continuously, make the distance of coil and solder joint close as far as possible, ensure the efficiency of eddy-current heating with this.
See Fig. 1 and Fig. 2, in the 3rd embodiment of the present utility model, control assembly 10 comprises touch-screen 11; For this touch-screen 11 can be passed through to welder 100 input control order.In addition, positioning fixture 20 is detachably installed on welder 100.Because soldering part positioning fixture is detachable replacement, so only need change fixture and become the versatility that can realize different weld parts, effectively can improve the utilization rate of this welder.
See Fig. 1 and Fig. 3, in the 4th embodiment of the present utility model, broken tin parts are provided with blade 51.Described blade 51 is toothed blade.When sending tin, broken tin send the toothed blade on tinware can prick out aperture on solder, and the scaling powder reduced in scolding tin process in solder at high temperature produces quick-fried tin and splashes, and ensures the clean of scolding tin position.In addition, tin-supplying element comprises and send Xi Zhenzui.
See Fig. 4, in the 5th embodiment of the present utility model, cylinder 40 of supplying gas comprises precision bearing 41.Push with the cylinder of band precision bearing guiding, return the pin mouth sending tin, contribute to quick and precisely completing assisting and send tin, and avoid pin mouth to be burnt out by heating when close induction coil.
In an embodiment of the present utility model, welder adopts the whole welding process of PLC centralized Control.Apparatus structure composition comprises high-frequency induction heating machine 30, load coil 60, the positioning fixture 20 of soldering part, broken tin send tinware 50, send tin cylinder 40 etc.Welding condition inputs on control assembly 10 touch-screen 11, comprises preheating time, weld interval, send tin speed, send tin length.Eddy-current heating machine power output can regulate continuously in 6.5 kilowatts, and load coil carries out coiling according to welding assembly shape.Technological parameter can be preserved after touch-screen 11 inputs in power-off.Part to be welded is put into positioning fixture 20, and by starting button, then ensuing welding process is controlled automatically to complete by PLC.Start to heat parts by high-frequency induction heating machine after starting, after reaching the heat time in technological parameter, send tin cylinder 40 to stretch out, the pin mouth of solder that send of tinware 50 is sent to be pushed near solder joint in broken tin, and then driving send the stepper motor of tin to rotate, sending on tin speed and the solder joint that send tin length to be delivered to by solder rapidly to have heated by setting, send tin cylinder 40 to return after having sent solder.Then, after reaching weld interval, high-frequency induction heating machine 30 stops heating, and namely whole welding process completes.
In sum, the utility model by welder being set to comprise control assembly, positioning fixture, high-frequency induction heating machine, supply gas cylinder and broken tin send tinware, wherein positioning fixture clamps part to be welded; The control instruction that high-frequency induction heating machine described in high-frequency induction heating machine receives described control assembly adds thermal weld to described part; The described broken tin of control instruction promotion that cylinder of supplying gas receives described control assembly send tinware to move; The pad that described broken tin send tinware welding solder to be delivered to described welding under the promotion of described cylinder of supplying gas carries out the welding of weld parts point.Thus, realize weld parts position Fast Heating, and automatic transport prevents the broken tin solder splashed to the welder of solder joint, improves the welding procedure of parts in antenna for base station manufacture.
Certainly; the utility model also can have other various embodiments; when not deviating from the utility model spirit and essence thereof; those of ordinary skill in the art are when making various corresponding change and distortion according to the utility model, but these change accordingly and are out of shape the protection domain that all should belong to the claim appended by the utility model.
Claims (10)
1. a welder, is characterized in that, comprising:
Control assembly,
Positioning fixture, comprises clamping part, and described clamping part clamps part to be welded;
High-frequency induction heating machine, comprises heater block, and the control instruction that described high-frequency induction heating machine receives described control assembly adds thermal weld to described part;
To supply gas cylinder, send tinware to be connected with broken tin, the control instruction receiving described control assembly promotes described broken tin and send tinware to move;
Broken tin send tinware, comprises brokenly tin parts and tin-supplying element, and described broken tin send tinware welding solder to be delivered to the pad of described welding under the promotion of described cylinder of supplying gas.
2. welder according to claim 1, is characterized in that, described welder also comprises:
Load coil, is arranged at the below of described positioning fixture, heats the pad of described part to be welded;
Load coil governor motion, is connected to described load coil, regulates the vertical height of described load coil.
3. welder according to claim 1, is characterized in that, described load coil carries out coiling according to the position of the profile of described part and described pad.
4. welder according to claim 1, is characterized in that, described control assembly comprises touch-screen.
5. welder according to claim 1, is characterized in that, described positioning fixture is detachably installed on described welder.
6. welder according to claim 1, is characterized in that, described broken tin parts are provided with blade.
7. welder according to claim 6, is characterized in that, described blade is toothed blade.
8. welder according to claim 1, is characterized in that, described tin-supplying element comprises and send Xi Zhenzui.
9. welder according to claim 8, is characterized in that, described in cylinder of supplying gas comprise precision bearing.
10. welder according to claim 1, is characterized in that, described control assembly is PLC control assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420723706.6U CN204353607U (en) | 2014-11-26 | 2014-11-26 | Welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420723706.6U CN204353607U (en) | 2014-11-26 | 2014-11-26 | Welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204353607U true CN204353607U (en) | 2015-05-27 |
Family
ID=53255104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420723706.6U Expired - Fee Related CN204353607U (en) | 2014-11-26 | 2014-11-26 | Welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204353607U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735674A (en) * | 2016-11-25 | 2017-05-31 | 深圳亚力盛连接器有限公司 | Tin soldering machine |
| WO2018036227A1 (en) * | 2016-08-22 | 2018-03-01 | 京信通信技术(广州)有限公司 | Method for non-contact heating and tin brazing of metal structural member and coaxial cable |
| WO2018036213A1 (en) * | 2016-08-22 | 2018-03-01 | 京信通信技术(广州)有限公司 | Automatic system and implementation method for welding metal part and coaxial cable |
| CN108311766A (en) * | 2018-03-13 | 2018-07-24 | 摩比天线技术（深圳）有限公司 | phase shifter automatic welding device |
| CN108714726A (en) * | 2018-07-26 | 2018-10-30 | 深圳市联鑫致自动化设备有限公司 | Tin soldering machine |
-
2014
- 2014-11-26 CN CN201420723706.6U patent/CN204353607U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018036227A1 (en) * | 2016-08-22 | 2018-03-01 | 京信通信技术(广州)有限公司 | Method for non-contact heating and tin brazing of metal structural member and coaxial cable |
| WO2018036213A1 (en) * | 2016-08-22 | 2018-03-01 | 京信通信技术(广州)有限公司 | Automatic system and implementation method for welding metal part and coaxial cable |
| CN106735674A (en) * | 2016-11-25 | 2017-05-31 | 深圳亚力盛连接器有限公司 | Tin soldering machine |
| CN108311766A (en) * | 2018-03-13 | 2018-07-24 | 摩比天线技术（深圳）有限公司 | phase shifter automatic welding device |
| CN108311766B (en) * | 2018-03-13 | 2023-08-25 | 摩比天线技术（深圳）有限公司 | Automatic welding equipment for phase shifter |
| CN108714726A (en) * | 2018-07-26 | 2018-10-30 | 深圳市联鑫致自动化设备有限公司 | Tin soldering machine |
| CN108714726B (en) * | 2018-07-26 | 2024-03-26 | 深圳市联鑫致自动化设备有限公司 | Soldering machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150527 Termination date: 20201126 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |