CN204339048U - Semi-automatic flash trimmer - Google Patents
Semi-automatic flash trimmer Download PDFInfo
- Publication number
- CN204339048U CN204339048U CN201420799718.7U CN201420799718U CN204339048U CN 204339048 U CN204339048 U CN 204339048U CN 201420799718 U CN201420799718 U CN 201420799718U CN 204339048 U CN204339048 U CN 204339048U
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- CN
- China
- Prior art keywords
- deburring cutter
- gear
- burr
- knife rest
- rotating shaft
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model discloses a kind of semi-automatic flash trimmer, it comprises: the gear device that the gear bracket be in immediately below gear to be processed rises positioner and is in directly over gear; Deburring cutter and deburring cutter for removing described gear face burr support and adjusting device; Wherein, the Y-direction of deburring cutter support and adjusting device, Z-direction, X direction guiding rail can carry out all around and up-down adjustment to deburring cutter, and the deburring cutter rotating shaft above X direction guiding rail, deburring cutter holder can swing and pitch regulation deburring cutter, different gears can be processed, and remove the helical gear burr of different helical angle.Equally, the supporting component throwing wheel can carry out three-dimensional and pitch regulation to throwing wheel.The utility model has simple, efficient, safe, stable Gearburr removing processing mode.
Description
Technical field:
The utility model relates to a kind of semi-automatic flash trimmer.
Background technology:
The removal of gear face burr is a very scabrous problem, has a variety of method to use, some defects of existence in various degree although existing.As vibrator deburring easily causes bump injury, the residual grains of sand in teeth groove; The size of chemical deburring to burr is restricted, affects working (machining) efficiency to a certain extent; Special plane deburring is flexible poor, and cost is too high, is not suitable for multi-varieties and small-batch; And the method for traditional manual deburring on drilling machine, efficiency is low, remove of low quality, the destructible flank of tooth, the iron filings splashed are comparatively large to operator's eye injury, on gear with cutting oil because of centrifugal force splashes, very big to contamination, also scrap iron removing will be thrown specially after removing burr, and very high to the skill set requirements of operator.
The removal quality of the gear burr final quality on the outward appearance of gear, the processing of later process and gear has direct impact.Particularly for require higher in the medium-to-high grade gear of low module, remove the quality requirement of burr then higher.
Summary of the invention:
For overcoming the defect of prior art, the purpose of this utility model is to provide a kind of semi-automatic flash trimmer, and it has simple, efficient, safe, stable Gearburr removing processing mode.
The utility model technical solution problem adopts following technical scheme:
Semi-automatic flash trimmer, it comprises:
The gear device that the gear bracket be in immediately below gear to be processed rises positioner and is in directly over gear;
Deburring cutter and deburring cutter for removing described gear face burr support and adjusting device;
Described gear bracket rises positioner and comprises: the adapter sleeve be threaded with cylinder piston rod, with the friction tight gear mandrel of stepped hole of described adapter sleeve, the endoporus matched in clearance of described gear mandrel and gear;
Described gear device comprises the motor be located in frame, and is located at the friction pulley on motor output shaft, and the lower surface of described friction pulley contacts driven wheel with the upper surface of described gear and rotates on gear mandrel;
Described deburring cutter supports and adjusting device comprises: be connected to the Y-direction guide rail on strip support by connecting bolt, the length direction of the upper end edge support of described Y-direction guide rail is provided with Y-direction straight trough, the lower end of Z-direction guide rail is set to slide block structure and is inserted in mobile in described Y-direction straight trough and can locates, the width of the upper end edge support of described Z-direction guide rail is provided with Z-direction straight trough, and the lower end of X direction guiding rail is set to slide block structure and is inserted in mobile in described Z-direction straight trough and can locates; The upper end of described X direction guiding rail is provided with three vertical straight troughs, length direction along groove in middle vertical straight trough is provided with adjusting bolt and the deburring cutter rotating shaft pedestal with described adjusting bolt threaded engagement, is provided with the first clamping screw and is locked on X direction guiding rail by deburring cutter rotating shaft pedestal in the vertical straight trough of both sides;
On described deburring cutter rotating shaft pedestal, integral type is provided with the deburring cutter rotating shaft of horizontal-extending, burr knife rest is connected on described deburring cutter rotating shaft and also can locks, the upper end of described burr knife rest is connected with deburring cutter holder, described deburring cutter holder is provided with dead eye, be provided with bearing in described dead eye to be connected with burr cutter shaft, deburring cutter is assemblied in burr cutter shaft upper end;
Described frame is provided with throwing turbin generator, the output shaft of described throwing turbin generator is provided with the throwing wheel being in gear side to be processed.
Described burr knife rest is provided with curved waist hole, and described deburring cutter rotating shaft is connected in described curved waist hole, and the front end of deburring cutter rotating shaft is by locking nut locking burr knife rest; And be provided with unthreaded hole in the upper below in curved waist hole of burr knife rest, in described unthreaded hole, be provided with the second clamping screw, the second clamping screw is connected for locking burr knife rest with deburring cutter rotating shaft pedestal.
Described burr knife rest upper end is provided with the U-shaped opening of level, two opposite side of U-shaped opening are respectively equipped with screwed hole and unthreaded hole, described deburring cutter holder is assemblied in described U-shaped opening, and be provided with unthreaded hole in the horizontal direction at the middle part of deburring cutter holder, 3rd clamping screw is inserted in the unthreaded hole of deburring cutter holder, the unthreaded hole of burr knife rest U-shaped two opposite side and screwed hole, for deburring cutter holder is locked at burr knife rest; Described burr knife rest is also provided with calibration bolt, the axis of described calibration bolt is mutually vertical with described 3rd clamping screw axis, the fine setting that the front end of calibration bolt contacts with the side forming surface of deburring cutter holder deburring cutter holder carries out levelness corrects, and can carry out pitch regulation to deburring cutter.
The support and guiding mechanism of throwing turbin generator are set, comprise: column, location-plate, rotary corner plate, connecting plate and throwing turbin generator fixed head, described connecting plate is fixedly connected with throwing turbin generator fixed head and plate face is vertical, one end of described location-plate is set to slide block structure, the upper and lower slippage of longitudinal rail along described pillar also can lock, deep-slotted chip breaker is arranged with in the both sides of described location-plate, the two ends of the described rotary corner plate of rectangle are provided with bolt hole, by the 3rd clamping screw be inserted in described bolt hole and described deep-slotted chip breaker, rotary corner plate is connected on location-plate, the screw rod of horizontal-extending is provided with at the middle part of location-plate, described connecting plate to be connected on described screw rod with the uncovered straight trough offered in the middle part of it and to fix with locking nut, the plate face of described throwing turbin generator fixed head is provided with the elongated slot of level, throw turbin generator connecting bolt to be inserted in described elongated slot and to lock with motor clamp nut.
Compared with the prior art, the beneficial effects of the utility model are embodied in:
1, compact overall structure, firm, occupy little space, complete machine is lightweight;
2, component structural is simple, and easy to make, machine-sensible conditions of slightly having can manufacture voluntarily;
3, cost of manufacture is low, does not need special material;
4, updating ability is strong, and scalable one-tenth is automatically processed or changed system into special plane as required;
5, energy-conserving and environment-protective, required energy consumption is extremely low;
6, adjustment is simple, quick, without the need to special messenger's adjustment, slightly has machining general knowledge;
7, easy to operate, efficient, keep an eye on without the need to special messenger, this machine can be operated while other equipment of operation;
8, burr removal quality is high, can thoroughly remove gear face burr.
9, deburring cutter can have all around, up and down, swing and pitch regulation,
Accompanying drawing illustrates:
Fig. 1 is general structure schematic diagram of the present utility model; Fig. 2 is the structural representation that gear bracket rises positioner; Fig. 3 is that the A of Fig. 2 is to partial view; Fig. 4 is that the B of Fig. 2 is to partial view; Fig. 5 is that the C of Fig. 2 is to partial view; Fig. 6 is support and the guiding mechanism structural representation of throwing turbin generator; Fig. 7 is that the D of Fig. 6 is to partial view.
Number in the figure: 1 adapter sleeve, 2 gear mandrels, 3 gears, 4 motors, 5 friction pulleys, 6 is Y-direction guide rail, 7 is Z-direction guide rail, 8 is X direction guiding rail, 9 adjusting bolts, 10 deburring cutter rotating shaft pedestals, 11 first clamping screws, 12 deburring cutter rotating shafts, 13 burr knife rests, 14 deburring cutter holders, 15 bearings, 16 burr cutter shafts, 17 deburring cutters, 18 throw turbin generator, 19 throw wheel, 20 curved waist holes, 21 second clamping screws, 22 the 3rd clamping screws, 23 calibration bolts, 24 columns, 25 location-plates, 26 rotary corner plates, 27 throw turbin generator fixed head, 28 deep-slotted chip breakers, 29 the 4th clamping screws, 30 connecting plates, 31 elongated slots, 32 motor clamp nuts, 33 electric control cabinets, 34 cylinders.
Below by way of detailed description of the invention, and the utility model is described in further detail by reference to the accompanying drawings.
Detailed description of the invention:
Embodiment: the semi-automatic flash trimmer of the present embodiment, comprising:
The gear bracket be in immediately below gear 3 to be processed rises positioner and is in the gear device directly over gear;
Deburring cutter and deburring cutter for removing gear face burr support and adjusting device;
In specifically arranging, shown in Fig. 1, gear bracket rises positioner and comprises: the adapter sleeve 1 be threaded with cylinder piston rod, with the friction tight gear mandrel 2 of stepped hole of adapter sleeve, the endoporus matched in clearance of gear mandrel and gear 3, gear can horizontally rotate on gear mandrel.
Gear device comprises the motor 4 be located in frame, and is located at the friction pulley 5 on motor output shaft, and the lower surface of friction pulley and the upper end plane-plane contact of gear, rotate on gear mandrel with driven wheel.
Shown in Fig. 2, deburring cutter supports and adjusting device comprises: be connected to the Y-direction guide rail 6 on strip support by connecting bolt, the length direction of the upper end edge support of Y-direction guide rail is provided with Y-direction straight trough, the lower end of Z-direction guide rail 7 is set to slide block structure and is inserted in mobile in Y-direction straight trough and can locates, the width of the upper end edge support of Z-direction guide rail is provided with Z-direction straight trough, and the lower end of X direction guiding rail 8 is set to slide block structure and is inserted in mobile in Z-direction straight trough and can locates; Above-mentioned Y-direction is the fore-and-aft direction in the length direction of support and Fig. 2, Z-direction is the left and right directions in the width of support and Fig. 2, X is to being above-below direction, above-mentioned each straight trough with the locate mode of corresponding slide block is: the two side of each straight trough is provided with the waist hole of level, fastening by the set bolt be inserted in waist hole and slide block middle through-hole.
Three vertical straight troughs are provided with in the upper end of X direction guiding rail, length direction along groove in middle vertical straight trough is provided with adjusting bolt 9 and the deburring cutter rotating shaft pedestal 10 with adjusting bolt threaded engagement, drives deburring cutter rotating shaft pedestal 10 to move up and down in the vertical straight trough in centre by rotating adjusting bolt 9.Be provided with the first clamping screw 11 in the vertical straight trough of both sides deburring cutter rotating shaft pedestal is locked on X direction guiding rail.
On deburring cutter rotating shaft pedestal 10, integral type is provided with the deburring cutter rotating shaft 12 of horizontal-extending, burr knife rest 13 is connected on deburring cutter rotating shaft 12 and also can locks, the upper end of burr knife rest 13 is connected with deburring cutter holder 14, deburring cutter holder is provided with dead eye, be provided with bearing 15 in dead eye to be connected with burr cutter shaft 16, deburring cutter 17 is assemblied in burr cutter shaft upper end; In specifically arranging, dead eye and bearing outer ring make interference fits, make bearing can in dead eye appropriateness play up and down; The front and back position of dead eye respectively bores attacks a screwed hole, and in order to fixing end cap, one can store certain lubricating grease, and two can prevent iron filings from entering, and avoid bearing wear.Burr cutter shaft lower end and bearing assemble, mounting spring above bearing, is fixed in deburring cutter holder by end cap, and deburring cutter is assemblied in burr cutter shaft top, uses the external screw thread locking on cutter shaft top.The effect of mounting spring is: deburring cutter can the scale error (above-below direction) of adjusting gear overall length automatically.Burr cutter shaft has to pass through cure process, to strengthen rigidity and to improve durability.Deburring cutter adopts tool steel or high-speed steel to make, and after Quenching Treatment, grind lip surface, appropriate passivation can use.
Burr knife rest 13 is provided with curved waist hole 20, and deburring cutter rotating shaft 12 is connected in curved waist hole 20, and the front end of deburring cutter rotating shaft is by locking nut locking burr knife rest 13; And the below being positioned at curved waist hole 20 on burr knife rest 13 is provided with unthreaded hole, in described unthreaded hole, is provided with the second clamping screw 21, second clamping screw 21 is connected for locking burr knife rest 13 with deburring cutter rotating shaft pedestal 10.The effect in curved waist hole 20, makes burr knife rest 13 can do swing in certain limit around deburring cutter rotating shaft 12, is convenient to the helical gear burr removing different helical angle.Second clamping screw has three effects, and one is that burr knife rest is connected with burr knife rest rotating shaft, and two is oscillation centers of burr knife rest, and three is the locking of burr knife rest.
Burr knife rest upper end is provided with the U-shaped opening of level, two opposite side of U-shaped opening are respectively equipped with screwed hole and unthreaded hole, deburring cutter holder 14 is assemblied in described U-shaped opening, and be provided with unthreaded hole in the horizontal direction at the middle part of deburring cutter holder, 3rd clamping screw 22 is inserted in the unthreaded hole of deburring cutter holder, the unthreaded hole of burr knife rest U-shaped two opposite side and screwed hole, for deburring cutter holder is locked at burr knife rest; Burr knife rest is also provided with calibration bolt 23, and the axis of calibration bolt is mutually vertical with the 3rd clamping screw 22 axis, and the fine setting that the front end of calibration bolt contacts with the side forming surface of deburring cutter holder deburring cutter holder carries out levelness corrects.
Frame is provided with and throws turbin generator 18, the output shaft throwing turbin generator is provided with the throwing wheel 19 being in gear side to be processed.The support and guiding mechanism of throwing turbin generator are set, comprise: column 24, location-plate 25, rotary corner plate 26, connecting plate 30 and throwing turbin generator fixed head 27, connecting plate 30 is fixedly connected with throwing turbin generator fixed head 27 and plate face is vertical, one end of location-plate 25 is set to slide block structure, the upper and lower slippage of longitudinal rail along pillar also can lock, deep-slotted chip breaker 28 is arranged with in the both sides of location-plate, the two ends of the rotary corner plate 26 of rectangle are provided with bolt hole, by the 4th clamping screw 29 be inserted in bolt hole and deep-slotted chip breaker 28, rotary corner plate 26 is connected on location-plate 25, the effect of deep-slotted chip breaker realizes throwing the adjustment that wheel carries out certain luffing angle, be convenient to the gear processing different rotation direction.The screw rod of horizontal-extending is provided with at the middle part of location-plate, connecting plate to be connected on screw rod with the uncovered straight trough offered in the middle part of it and to fix with locking nut, the plate face of throwing turbin generator fixed head is provided with the elongated slot 31 of level, throws turbin generator connecting bolt and to be inserted in elongated slot 31 and to lock with motor clamp nut 32.
In specifically arranging, on the end cylindrical of the motor shaft of friction pulley, symmetric position (180 °) respectively bores a blind hole, takes turns for fixed friction.For protection gear face is injury-free, friction pulley adopts soft material to make.Friction pulley upper end cylindrical symmetric position (180 °) is respectively bored and is attacked a screwed hole, utilizes Dogbolt to be connected with motor shaft.Friction pulley has two effects: one is compress gear face, and two is that driven gear and motor in synchrony rotate.The size of friction pulley is according to the large little makings of gear.
About electric control cabinet 33, it is relatively simple, only need move up and down to cylinder, friction pulley rotating, throw wheel rotating and control.During work, after workpiece is supported to working region by cylinder 34, upper end driven by motor friction pulley, workpiece pressing, and drive workpiece synchronous rotary, burring knife and workpiece produce relative rotation, and remove workpiece end face burr.Meanwhile, right side is thrown turbin generator and is driven throwing wheel to rotate, and the chip in teeth groove is thrown and removes.
Claims (4)
1. semi-automatic flash trimmer, is characterized in that comprising:
The gear device that the gear bracket be in immediately below gear to be processed rises positioner and is in directly over gear;
Deburring cutter and deburring cutter for removing described gear face burr support and adjusting device;
Described gear bracket rises positioner and comprises: the adapter sleeve (1) be threaded with cylinder piston rod, with the friction tight gear mandrel (2) of stepped hole of described adapter sleeve, the endoporus matched in clearance of described gear mandrel and gear (3);
Described gear device comprises the motor (4) be located in frame, and is located at the friction pulley (5) on motor output shaft, and the lower surface of described friction pulley contacts driven wheel with the upper surface of described gear and rotates on gear mandrel;
Described deburring cutter supports and adjusting device comprises: be connected to the Y-direction guide rail (6) on strip support by connecting bolt, the length direction of the upper end edge support of described Y-direction guide rail is provided with Y-direction straight trough, the lower end of Z-direction guide rail (7) is set to slide block structure and is inserted in mobile in described Y-direction straight trough and can locates, the width of the upper end edge support of described Z-direction guide rail is provided with Z-direction straight trough, and the lower end of X direction guiding rail (8) is set to slide block structure and is inserted in mobile in described Z-direction straight trough and can locates; The upper end of described X direction guiding rail is provided with three vertical straight troughs, length direction along groove in middle vertical straight trough is provided with adjusting bolt (9) and the deburring cutter rotating shaft pedestal (10) with described adjusting bolt threaded engagement, is provided with the first clamping screw (11) and is locked on X direction guiding rail by deburring cutter rotating shaft pedestal in the vertical straight trough of both sides;
The upper integral type of described deburring cutter rotating shaft pedestal (10) is provided with the deburring cutter rotating shaft (12) of horizontal-extending, burr knife rest (13) is connected to described deburring cutter rotating shaft (12) and above also can locks, the upper end of described burr knife rest (13) is connected with deburring cutter holder (14), described deburring cutter holder is provided with dead eye, be provided with bearing (15) in described dead eye to be connected with burr cutter shaft (16), deburring cutter (17) is assemblied in burr cutter shaft upper end;
Described frame is provided with and throws turbin generator (18), the output shaft of described throwing turbin generator is provided with throwing wheel (19) being in gear side to be processed.
2. semi-automatic flash trimmer according to claim 1, it is characterized in that, described burr knife rest (13) is provided with curved waist hole (20), described deburring cutter rotating shaft (12) is connected in described curved waist hole (20), and the front end of deburring cutter rotating shaft is by locking nut locking burr knife rest (13); And the below being positioned at curved waist hole (20) on burr knife rest (13) is provided with unthreaded hole, in described unthreaded hole, be provided with the second clamping screw (21), the second clamping screw (21) is connected for locking burr knife rest (13) with deburring cutter rotating shaft pedestal (10).
3. semi-automatic flash trimmer according to claim 1, it is characterized in that, described burr knife rest upper end is provided with the U-shaped opening of level, two opposite side of U-shaped opening are respectively equipped with screwed hole and unthreaded hole, described deburring cutter holder (14) is assemblied in described U-shaped opening, and be provided with unthreaded hole in the horizontal direction at the middle part of deburring cutter holder, 3rd clamping screw (22) is inserted in the unthreaded hole of deburring cutter holder, the unthreaded hole of burr knife rest U-shaped two opposite side and screwed hole, for deburring cutter holder is locked at burr knife rest; Described burr knife rest is also provided with calibration bolt (23), the axis of described calibration bolt is mutually vertical with described 3rd clamping screw (22) axis, and the fine setting that the front end of calibration bolt contacts with the side forming surface of deburring cutter holder deburring cutter holder carries out levelness corrects.
4. semi-automatic flash trimmer according to claim 1, it is characterized in that, the support and guiding mechanism of throwing turbin generator are set, comprise: column (24), location-plate (25), rotary corner plate (26), connecting plate (30) and throwing turbin generator fixed head (27), described connecting plate (30) is fixedly connected with throwing turbin generator fixed head (27) and plate face is vertical, one end of described location-plate (25) is set to slide block structure, the upper and lower slippage of longitudinal rail along pillar also can lock, deep-slotted chip breaker (28) is arranged with in the both sides of described location-plate, the two ends of the described rotary corner plate (26) of rectangle are provided with bolt hole, by the 4th clamping screw (29) be inserted in described bolt hole and described deep-slotted chip breaker (28), rotary corner plate (26) is connected on location-plate (25), the screw rod of horizontal-extending is provided with at the middle part of location-plate, described connecting plate to be connected on described screw rod with the uncovered straight trough offered in the middle part of it and to fix with locking nut, the plate face of described throwing turbin generator fixed head is provided with the elongated slot (31) of level, throw turbin generator connecting bolt to be inserted in described elongated slot (31) and to lock with motor clamp nut (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420799718.7U CN204339048U (en) | 2014-12-16 | 2014-12-16 | Semi-automatic flash trimmer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420799718.7U CN204339048U (en) | 2014-12-16 | 2014-12-16 | Semi-automatic flash trimmer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204339048U true CN204339048U (en) | 2015-05-20 |
Family
ID=53222350
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420799718.7U Withdrawn - After Issue CN204339048U (en) | 2014-12-16 | 2014-12-16 | Semi-automatic flash trimmer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204339048U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400133A (en) * | 2014-12-16 | 2015-03-11 | 六安江淮永达机械制造有限公司 | Semi-automatic deburring machine |
| CN110076395A (en) * | 2018-01-25 | 2019-08-02 | 科令志因伯格有限公司 | Method to helical gear deburring and the CNC Gear cutting machines with the corresponding software for deburring |
-
2014
- 2014-12-16 CN CN201420799718.7U patent/CN204339048U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400133A (en) * | 2014-12-16 | 2015-03-11 | 六安江淮永达机械制造有限公司 | Semi-automatic deburring machine |
| CN104400133B (en) * | 2014-12-16 | 2016-10-12 | 六安江淮永达机械制造有限公司 | Semi-automatic flash trimmer |
| CN110076395A (en) * | 2018-01-25 | 2019-08-02 | 科令志因伯格有限公司 | Method to helical gear deburring and the CNC Gear cutting machines with the corresponding software for deburring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150520 Effective date of abandoning: 20161012 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |