CN204338571U - For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar - Google Patents
For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar Download PDFInfo
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- CN204338571U CN204338571U CN201420728124.7U CN201420728124U CN204338571U CN 204338571 U CN204338571 U CN 204338571U CN 201420728124 U CN201420728124 U CN 201420728124U CN 204338571 U CN204338571 U CN 204338571U
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Abstract
The utility model relates to a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises conticaster, strand cutter sweep and cuts rear roller-way, fast insulating roller way and steel rolling production-line; Conticaster is that 1 machine 1 flows or multimachine multiple-strand caster; The roller-way width of quick insulating roller way is decreased to the single strand of accommodation gradually towards the direction of steel rolling production-line to be passed through from conticaster, and this roller-way is provided with multiple hot metal detector, pyrometer and attemperator; Also comprise a steel billet coil inserting apparatus, steel billet coil inserting apparatus is selectable be arranged at quick insulating roller way before or before steel rolling production-line.The utility model also provides a kind of continuous casting-Direct Rolling method for the production of Bar Wire Product and section bar.The utility model, by cancelling traditional heating stove, makes full use of the metallurgical heat energy of continuous casting billet, greatly can reduce the energy consumption in Bar Wire Product, section bar production and discharge; Simplification of flowsheet, reduces the equipment investment of furnace area, reduces costs; Reduce the oxidization burning loss of steel billet, improve lumber recovery.
Description
Technical field
The utility model relates to the technical field of Bar Rolling Line, section bar continuous casting and rolling, particularly relates to a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar.
Background technology
The production technology of current Bar Wire Product, section bar generally has two kinds, and one is that continuous casting → strand rolls off the production line cooling → cold base material loading → heating furnace heating → rolling, and another kind is continuous casting → hot delivery and hot charging → heating furnace heating → rolling.These two kinds of production technologies due to continuous casting billet cut off after cool time longer, temperature is lower, cannot meet the requirement of milling train start rolling temperature, heating furnace must be adopted to reheat continuous casting billet and to be just rolled afterwards.Adopt heating furnace heating existence 4 subject matters: one is that energy consumption is huge, heating furnace burnup can account for the 60%-70% of Energy Consumption of Rolling Process, two is that lumber recovery is low, 2 Mo Steel Slab during Heating Process can produce oxidization burning loss, three is that heating furnace produces volume of smoke and toxic emission, and four is that the investments such as furnace apparatus, operating personnel, factory building land used are larger.
For solving the problem, many experts and scholars have studied multiple method.Chinese patent 1 " utilizing residual heat of molten steel to produce the continuous-casting continuous-rolling method of section bar Bar Wire Product " (publication number: CN102310078A) proposes the continuous-casting continuous-rolling method of section bar Bar Wire Product, but because continuous casting billet is without cut-out, there is production line output when adopting single current to produce too low, when adopting multithread to produce milling train too much, invest excessive shortcoming.Chinese patent 2 " a kind of production equipment of long profiles continuous casting and rolling " (publication number: CN101693254A) and Chinese patent 3 " producing the continuous casting and rolling device of long material " (publication number: CN202667242U) adopt induction heating apparatus and roller hearth type heating furnace to heat continuous casting billet respectively, although eliminate traditional heating stove, exist equipment investment high, produce and still consume more electric energy or fuel, problem that oxidization burning loss is larger.Chinese patent 4 " a kind of device producing reinforcing bar without heating low temperature Direct Rolling small billet " (publication number: CN203648986U) is although eliminate heating furnace, but this device adopts the many rows of continuous casting billet to walk abreast, after dividing steel by horizontal deployment device again, single feeding heat send the mode of roller-way, enter after causing that heat send the continuous casting billet waits for too long of roller-way and temperature drop is excessive, and due to needs traversing point of steel, too increase the cool time of continuous casting billet, this device visible there is no essential distinction with hot delivery and hot charging technology conventional at present, continuous casting billet temperature drop is excessive, the rolling requirements of milling train cannot be met, not there is feasibility.
Therefore be necessary to design a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, to overcome the problems referred to above.
Utility model content
The purpose of this utility model is the defect overcoming prior art, provide a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, Bar Wire Product, the highly energy-consuming of section bar production, maximum discharge problem can be solved, be conducive to reducing production cost and energy-saving and emission-reduction.
The utility model is achieved in that
The utility model provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises close-connected conticaster, strand cutter sweep and cut rear roller-way, fast insulating roller way and steel rolling production-line successively; Described conticaster is that 1 machine 1 flows or multimachine multiple-strand caster, and it adopts stepped ejection mode; The roller-way width of described quick insulating roller way is decreased to the single strand of accommodation gradually towards the direction of steel rolling production-line to be passed through from conticaster, and this roller-way is provided with multiple hot metal detector, pyrometer and attemperator; Described continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar also comprises a steel billet coil inserting apparatus, described steel billet coil inserting apparatus is selectable be arranged at described quick insulating roller way before or before described steel rolling production-line.
Further, described strand cutter sweep adopts flame-cutting plant or hydraulic shear cutter sweep.
Further, described in cut rear roller-way adopt variable-frequency motor drive, which is provided with attemperator.
Further, described quick insulating roller way adopts variable-frequency motor to drive, and it is provided with the gradient and bend, and wherein gradient angle is not more than 15 °, and bend angle is between 90 ° to 180 °.
Further, described steel billet coil inserting apparatus adopts motorized motions or hydraulic-driven.
Further, the storage steel billet quantity of described steel billet coil inserting apparatus is not less than 20.
Further, described strand cutter sweep and the scale scope of cutting rear roller-way are 4-12m.
Further, the casting speed of described conticaster is 1.5-10.0m/min
The utility model has following beneficial effect:
A kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar that the utility model provides, eliminate traditional heating stove, make full use of the metallurgical heat energy of continuous casting billet, greatly can reduce Bar Wire Product, section bar produce in energy consumption and discharge; Simplification of flowsheet, reduces the equipment of furnace area, resistance to material, personnel, factory building investment; Reduce the oxidization burning loss of steel billet, improve lumber recovery.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Multimachine multiple-strand caster corresponding 1 steel rolling production-line, steel billet coil inserting apparatus that Fig. 1 provides for the utility model embodiment are arranged on the horizontal layout schematic diagram before steel rolling production-line;
Multimachine multiple-strand caster corresponding 1 steel rolling production-line, steel billet coil inserting apparatus that Fig. 2 provides for the utility model embodiment are arranged on the horizontal layout schematic diagram before quick insulating roller way;
Multimachine multiple-strand caster corresponding 2 steel rolling production-lines, steel billet coil inserting apparatus that Fig. 3 provides for the utility model embodiment are arranged on the horizontal layout schematic diagram before steel rolling production-line;
Multimachine multiple-strand caster corresponding 2 steel rolling production-lines, steel billet coil inserting apparatus that Fig. 4 provides for the utility model embodiment are arranged on the horizontal layout schematic diagram before quick insulating roller way;
The schematic diagram that Fig. 5 climbs in quick insulating roller way for the continuous casting billet that the utility model embodiment provides.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, other embodiments all that those of ordinary skill in the art obtain under the prerequisite not making creative work, all belong to the scope of the utility model protection.
As Fig. 1 to Fig. 5, the utility model embodiment provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises close-connected conticaster 1, strand cutter sweep and cut rear roller-way 2, fast insulating roller way 3 and steel rolling production-line 5 successively.
Described conticaster 1 is that 1 machine 1 flows or multimachine multiple-strand caster 1, and it adopts stepped ejection mode, and often stream is independent controls.Described strand cutter sweep adopts flame-cutting plant or hydraulic shear cutter sweep, often flows strand and independently cut, described in cut the driving of rear roller-way employing variable-frequency motor, which is provided with attemperator.
Described quick insulating roller way 3 adopts variable-frequency motor to drive, leading portion is long roller, barrel length covers Multi-strand Continuous Casting base according to the large I of steel rolling production-line 5 output, the roller-way width of described quick insulating roller way 3 is decreased to the single strand of accommodation gradually towards the direction of steel rolling production-line 5 to be passed through from conticaster 1, roller-way grouping controls, this roller-way is provided with multiple hot metal detector and pyrometer is followed the tracks of and temperature monitoring continuous casting billet, and roller-way is provided with attemperator completely; Described quick insulating roller way 3 can need to realize continuous casting billet according to layout and turn and climbing, and it is provided with the gradient and bend, and wherein gradient angle is not more than 15 °, bend angle is between 90 ° to 180 °, when namely turning and climb, 90 °≤bend angle=180 °, ramp angle≤15 °; Described quick insulating roller way 3 roll surface speed is 0.5-5.0m/s.
Described continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar also comprises a steel billet coil inserting apparatus 4, described steel billet coil inserting apparatus 4 is selectable be arranged at described quick insulating roller way 3 before or before described steel rolling production-line 5, described steel billet coil inserting apparatus 4 adopts motorized motions or hydraulic-driven, for rejecting defective steel billet or cooling of being rolled off the production line by unnecessary steel billet, the storage steel billet quantity of described steel billet coil inserting apparatus 4 is not less than 20.
Described steel rolling production-line 5 is the Bar Wire Product of conventionally form, bar and shape mill and auxiliary equipment thereof, has low temperature open rolling ability, according to the output size of conticaster 1, can arrange 1 or many steel rolling production-lines 5 mate with it.
The utility model also provides a kind of continuous casting-Direct Rolling method for the production of Bar Wire Product and section bar, comprises the following steps:
Step one: conticaster 1, when pouring into a mould beginning, forms stair-stepping ejection mode by the method successively extracting dummy bar or adjustment casting speed, separated by a distance before and after every stream caster base.
Step 2: when continuous casting billet arrives Length-fixing cutting position, strand cutter sweep and cut rear roller-way 2 pairs of continuous casting billets and carry out priority and cut successively, after single strand cuts off, quick ejection after roller-way raising speed after the cutting of band attemperator, enters quick insulating roller way 3.
Step 3: strand, while the quick insulating roller way 3 with attemperator at a high speed conveying, also carries out position adjustment, is realized as required turning and climbing, and is followed the tracks of and temperature monitoring strand by multiple hot metal detector and pyrometer.
Step 4: when strand arrives steel rolling production-line 5 entrance, the milling train directly entering its rear end after deceleration is rolled, during open rolling, casting blank surface temperature is not less than 850 DEG C, wherein, described milling train has low temperature open rolling ability, and can meet surface temperature minimum is the strand open rolling of 850 DEG C.
Step 5: when steel rolling production-line 5 roll change change groove, have an accident, stop production to overhaul time, or when continuous casting hourly output is greater than steel rolling hourly output, unnecessary steel billet to be rolled off the production line cooling by steel billet coil inserting apparatus 4.
Wherein, described steel billet coil inserting apparatus 4 is selectable be arranged at described quick insulating roller way 3 before or before described steel rolling production-line 5.Continuous casting billet, from being cut to open rolling, is less than 5 minutes cool time.Described strand cutter sweep and the scale scope of cutting rear roller-way 2 are 4-12m, adopt the ejection mode often flowing strand successively cutting, single quick ejection successively, two stream strand cutting time interval times are equal with the steel rolling rolling cycle, and cutting rear roller-way roll surface speed is 0.025-3.0m/s.Described conticaster 1 casting speed is 1.5-10.0m/min, and casting blank cross-section size is 100mm × 100mm-500mm × 500mm, and before and after every stream caster base, standoff distance is determined by continuous casting billet fluxion, casting speed.
Described continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, eliminates traditional heating stove, makes full use of the metallurgical heat energy of continuous casting billet, greatly can reduce Bar Wire Product, section bar produce in energy consumption and discharge; Simplification of flowsheet, reduces the equipment of furnace area, resistance to material, personnel, factory building investment; Reduce the oxidization burning loss of steel billet, improve lumber recovery.Described continuous casting-Direct Rolling method for the production of Bar Wire Product and section bar, continuous casting billet adopts the stepped ejection mode of successively cutting, single quick ejection successively, inlet of rolling mill is delivered at a high speed by the quick insulating roller way 3 of band attemperator, avoid the stand-by period that continuous casting billet causes due to traversing, point steel, every root continuous casting billet is short and identical for cool time, while meeting start rolling temperature requirement, also ensure that the quality stability of same batch products.In addition, quick insulating roller way 3 equipment is simple, easy to implement.
The utility model has following specific embodiment:
Embodiment one: as shown in Figure 1, the utility model provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprise conticaster 1, strand cutter sweep and cut rear roller-way 2, fast insulating roller way 3, steel billet coil inserting apparatus 4 and steel rolling production-line 5, described conticaster 1 is 5 machine 5 strand casting machine, often stream is independent controls, casting speed is 1.5-3.5m/min, and Cross Section of CC Billet is of a size of 150mm × 150mm; Strand cutter sweep and cut rear roller-way 2 and adopt flame-cutting plant or hydraulic shear device, cut lengths 12m, cutting rear roller-way is that variable-frequency motor drives, and roll surface speed is 0.025-2m/s, is provided with attemperator; Quick insulating roller way 3 is climbing roller-way, employing variable-frequency motor drives, roll surface speed is 0.5-3.5m/s, roller-way leading portion is long roller, can meet passing through of 5 stream caster bases, roller-way width is reduced to gradually and only allows single steel billet to pass through afterwards, and roller-way grouping controls, be provided with some hot metal detectors, pyrometer is followed the tracks of and temperature monitoring steel billet, be provided with attemperator completely; Steel billet coil inserting apparatus 4 is arranged on the horizontal segment of quick insulating roller way 3 end, before being positioned at steel rolling production-line 5, adopts electronic or hydraulic-driven, stores steel billet quantity and is not less than 20; Steel rolling production-line 5 is the Bar Wire Product of conventionally form, bar and shape mill and auxiliary equipment thereof, has low temperature open rolling ability.Its technological process of production is: 5 machine 5 strand casting machine 1 are when pouring into a mould beginning, stair-stepping ejection mode is formed by successively extracting dummy bar or adjusting casting speed, to be separated by before and after every stream caster base 2.4m, when continuous casting billet arrives Length-fixing cutting position, strand cutter sweep and cut rear roller-way 2 pairs of continuous casting billets and carry out priority and cut successively, ejection fast after single strand cuts off, position adjustment and climbing is completed while quick insulating roller way 3 at a high speed conveying, arrive steel rolling production-line 5 entrance, after deceleration, directly enter mill milling; Strand is from being cut to open rolling, and transport is less than 3 minutes cool time, and during open rolling, casting blank surface temperature is not less than 850 DEG C; When rolling line roll change change groove, have an accident, stop production to overhaul time, or when continuous casting hourly output is greater than steel rolling hourly output, unnecessary steel billet is by the single cooling of rolling off the production line of steel billet coil inserting apparatus 4.
Embodiment 2: as shown in Figure 2, the utility model provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises conticaster 1, strand cutter sweep and cuts rear roller-way 2, fast insulating roller way 3, steel billet coil inserting apparatus 4 and steel rolling production-line 5.As different from Example 1, steel billet coil inserting apparatus 4 is arranged on strand cutter sweep and cuts rear roller-way 2 place, before being positioned at quick insulating roller way 3, when rolling line roll change change groove, have an accident, stop production to overhaul time, or when continuous casting hourly output is greater than steel rolling hourly output, unnecessary steel billet in a row to be rolled off the production line cooling by steel billet coil inserting apparatus 4.
Embodiment 3: as shown in Figure 3, the utility model provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises conticaster 1, strand cutter sweep and cuts rear roller-way 2, fast insulating roller way 3, steel billet coil inserting apparatus 4 and steel rolling production-line 5.As different from Example 1, this device adopts corresponding 2 steel rolling production-lines 5 of multimachine multiple-strand caster 1, balance with the output of mating continuous casting and steel rolling, described 2 steel rolling production-lines can be Bar Wire Product, the product production line of producing like products, also can be Bar Wire Product, the product production line of producing different product.Conticaster adopts stepped ejection mode, and strand is after successively cutting off successively, and according to output match condition, the single quick insulating roller way 3 entering corresponding steel rolling production-line 5 fast, enters milling train Direct Rolling afterwards.
Embodiment 4: as shown in Figure 4, the utility model provides a kind of continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar, comprises conticaster 1, strand cutter sweep and cuts rear roller-way 2, fast insulating roller way 3, steel billet coil inserting apparatus 4 and steel rolling production-line 5.As different from Example 3, steel billet coil inserting apparatus 4 is arranged on strand cutter sweep and cuts rear roller-way 2 place, before being positioned at quick insulating roller way 3, when rolling line roll change change groove, have an accident, stop production to overhaul time, or when continuous casting hourly output is greater than steel rolling hourly output, unnecessary steel billet in a row to be rolled off the production line cooling by steel billet coil inserting apparatus 4.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (8)
1. for the production of continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that, comprise close-connected conticaster, strand cutter sweep and cut rear roller-way, fast insulating roller way and steel rolling production-line successively;
Described conticaster is that 1 machine 1 flows or multimachine multiple-strand caster, and it adopts stepped ejection mode;
The roller-way width of described quick insulating roller way is decreased to the single strand of accommodation gradually towards the direction of steel rolling production-line to be passed through from conticaster, and this roller-way is provided with multiple hot metal detector, pyrometer and attemperator;
Described continuous casting-Direct Rolling device for the production of Bar Wire Product and section bar also comprises a steel billet coil inserting apparatus, described steel billet coil inserting apparatus is selectable be arranged at described quick insulating roller way before or before described steel rolling production-line.
2., as claimed in claim 1 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: described strand cutter sweep adopts flame-cutting plant or hydraulic shear cutter sweep.
3., as claimed in claim 1 or 2 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: described in cut rear roller-way and adopt variable-frequency motor to drive, which is provided with attemperator.
4. as claimed in claim 1 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: described quick insulating roller way adopts variable-frequency motor to drive, it is provided with the gradient and bend, and wherein gradient angle is not more than 15 °, and bend angle is between 90 ° to 180 °.
5., as claimed in claim 1 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: described steel billet coil inserting apparatus adopts motorized motions or hydraulic-driven.
6. continuous casting-Direct Rolling the device for the production of Bar Wire Product and section bar as described in claim 1 or 5, is characterized in that: the storage steel billet quantity of described steel billet coil inserting apparatus is not less than 20.
7. as claimed in claim 1 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: described strand cutter sweep and the scale scope of cutting rear roller-way are 4-12m.
8., as claimed in claim 1 for the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar, it is characterized in that: the casting speed of described conticaster is 1.5-10.0m/min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420728124.7U CN204338571U (en) | 2014-11-28 | 2014-11-28 | For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar |
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| CN201420728124.7U CN204338571U (en) | 2014-11-28 | 2014-11-28 | For the production of the continuous casting-Direct Rolling device of Bar Wire Product and section bar |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550237A (en) * | 2014-11-28 | 2015-04-29 | 中冶南方工程技术有限公司 | Continuous casting-direct rolling device for producing rod wire and section bar and method |
| CN106077091A (en) * | 2016-06-21 | 2016-11-09 | 中冶华天工程技术有限公司 | Low energy consumption hot continuous casting blank Direct Rolling shaped steel Bar Wire Product production method |
| CN106984784A (en) * | 2017-05-11 | 2017-07-28 | 中冶华天南京工程技术有限公司 | Strand is heat-fed system and method |
-
2014
- 2014-11-28 CN CN201420728124.7U patent/CN204338571U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104550237A (en) * | 2014-11-28 | 2015-04-29 | 中冶南方工程技术有限公司 | Continuous casting-direct rolling device for producing rod wire and section bar and method |
| CN104550237B (en) * | 2014-11-28 | 2016-09-21 | 中冶南方工程技术有限公司 | For producing the continuous casting-Direct Rolling device and method of Bar Wire Product and section bar |
| CN106077091A (en) * | 2016-06-21 | 2016-11-09 | 中冶华天工程技术有限公司 | Low energy consumption hot continuous casting blank Direct Rolling shaped steel Bar Wire Product production method |
| CN106984784A (en) * | 2017-05-11 | 2017-07-28 | 中冶华天南京工程技术有限公司 | Strand is heat-fed system and method |
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