CN204330617U - A kind of 360 degree of contactless automatic visual pick-up units - Google Patents
A kind of 360 degree of contactless automatic visual pick-up units Download PDFInfo
- Publication number
- CN204330617U CN204330617U CN201520017450.1U CN201520017450U CN204330617U CN 204330617 U CN204330617 U CN 204330617U CN 201520017450 U CN201520017450 U CN 201520017450U CN 204330617 U CN204330617 U CN 204330617U
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- wheel disc
- wheel
- baffle plate
- casing
- light source
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Abstract
The utility model is a kind of 360 degree of contactless automatic visual pick-up units, comprise elevating hopper, casing, driving-belt, material gate, industrial computer, PLC, light source controller, reject gas blow pipe, baffle plate one is provided with after material gate, baffle plate one is provided with horizontal position sensor above, baffle plate two is provided with after horizontal position sensor, baffle plate two below and baffle plate one end be respectively provided with a roller, aspect, roller bottom right is provided with wheel disc, bayonet socket is provided with above wheel disc, breeder tube is provided with in bayonet socket, wheel disc upper right side is provided with vacuum pump, wheel disc axle is provided with in the middle of wheel disc, ejection gas blow pipe is provided with in the middle of wheel disc axle, wheel disc lower right is provided with wheel disc driving wheel, wheel disk-drive motor is provided with before wheel disc driving wheel, position transducer is provided with below wheel disc driving wheel, light source is provided with below position transducer, light source is wound with industrial camera all around.The utility model can improve the efficiency that material apparent visual detects, and can realize 360 degree of comprehensive full automatic vision-based detection.
Description
Technical field
The utility model relates to industrial automation outward appearance detection field, particularly relates to a kind of 360 degree of contactless automatic visual pick-up units.
Background technology
In the small-sized large batch of parts of fixed symmetrical shape, food, pharmaceutical production and packaging process, need to carry out vision-based detection.
Traditional eye detection method, according to products characteristics, determines that proofer uses human eye or to observe product by the simple tool such as slide calliper rule and magnifier and measure, relies on supervisor's experience of proofer to carry out presentation quality evaluation and test to product; Eye detection method needs there is very high requirement to viewing distance, angle, intensity of light and eyesight, and the psychology of the examined person of examination criteria and state of mind impact are greatly; Under human eye detection efficiency, product sampling observation can only be done, real-time online in production and packaging process can not be carried out and detect.Existing Normal visual detection method, in product line, common vision detection system is installed, gather the image of product one side, by analyzing with standardized product images match, presentation quality evaluation and test is carried out to product, common machines vision detection system, can only realize the detection in the single direction of product, can not realize the comprehensive defects detection of 360 degree of product.
Summary of the invention
The purpose of this utility model is intended to solve traditional eye detection method inefficiency and accuracy is low, and common vision detection system can only gather one side, there is a difficult problem for check frequency, and provides a kind of 360 degree of contactless automatic visual pick-up units.
For achieving the above object, provide a kind of 360 degree of contactless automatic visual pick-up units, comprise elevating hopper and casing, elevating hopper is positioned at above casing the utility model, there is an interlayer box house middle and lower part, casing is divided into upper box and lower box, upper box top and elevating hopper corresponding position are provided with driving-belt, driving-belt end is provided with material gate, baffle plate one is provided with after material gate, baffle plate one is provided with horizontal position sensor above, baffle plate two is provided with after horizontal position sensor, baffle plate two below and baffle plate one end be respectively provided with a roller, aspect, roller bottom right is provided with wheel disc, bayonet socket is provided with above wheel disc, breeder tube is provided with in bayonet socket, wheel disc upper right side is provided with vacuum pump, two valves are provided with above vacuum pump, wheel disc axle is provided with in the middle of wheel disc, valve on wheel disc axle is provided with above wheel disc axle, ejection gas blow pipe is provided with in the middle of wheel disc axle, wheel disc lower right is provided with wheel disc driving wheel and wheel disc occlusion, wheel disk-drive motor is provided with before wheel disc driving wheel, position transducer is provided with below wheel disc driving wheel and wheel disk-drive motor, light source is provided with below position transducer He above interlayer, light source is wound with four industrial cameras all around, industrial computer is disposed with above the interlayer of casing, PLC, light source controller, the lower box of casing, lower box upper right quarter is provided with rejecting gas blow pipe, and the bottom right side of lower box is provided with non-defective unit body feed tank and defective products body feed tank.
Described position transducer is linear displacement transducer.
The beneficial effects of the utility model are: a kind of 360 degree of contactless automatic visual pick-up units described in the utility model are easy to use, can improve the efficiency that material apparent visual detects, can realize 360 degree without the comprehensive full automatic vision-based detection in dead angle.
Accompanying drawing explanation
Fig. 1 is the inner structure schematic diagram of a kind of 360 degree of contactless automatic visual pick-up units described in the utility model.
Fig. 2 is the front elevation of the wheel disc described in a kind of 360 degree of contactless automatic visual pick-up units described in the utility model.
Fig. 3 is the vertical view of the wheel disc described in a kind of 360 degree of contactless automatic visual pick-up units described in the utility model.
Wherein: 1-material; 2-elevating hopper; 3-driving-belt; 4-material gate; 5-baffle plate one; 6-horizontal position sensor; 7-baffle plate two; 8-roller; 9-wheel disc; 91-bayonet socket; 92-breeder tube; 10-vacuum pump; 101-valve; 11-wheel disc axle; Valve on 111-wheel disc axle; 12-sprays gas blow pipe; 13-wheel disc driving wheel; 14-takes turns disk-drive motor; 15-industrial camera; 16-rejects gas blow pipe; 17-light source; 18-non-defective unit body feed tank; 19-defective products body feed tank; 20-position transducer; 21-industrial computer; 22-PLC controller; 23-light source controller; 24-casing.
Embodiment
Be described in detail with reference to accompanying drawing below with reference to embodiment of the present utility model.
A kind of 360 degree of contactless automatic visual pick-up units, comprise elevating hopper 2 and casing 24, elevating hopper 2 is positioned at above casing 24, there is an interlayer the inner middle and lower part of casing 24, casing is divided into upper box and lower box, upper box top and elevating hopper 2 corresponding position are provided with driving-belt 3, driving-belt 3 end is provided with material gate 4, material gate 4 is provided with baffle plate 1 below, baffle plate 1 is provided with horizontal position sensor 6 above, horizontal position sensor 6 is provided with baffle plate 27 below, baffle plate 27 below and baffle plate 1 end be respectively provided with a roller 8, aspect, roller 8 bottom right is provided with wheel disc 9, wheel disc 9 is provided with bayonet socket 91 above, breeder tube 92 is provided with in bayonet socket 91, wheel disc 9 upper right side is provided with vacuum pump 10, vacuum pump 10 is provided with two valves 101 above, wheel disc axle 11 is provided with in the middle of wheel disc 9, wheel disc axle 11 is provided with valve 111 on wheel disc axle above, ejection gas blow pipe 12 is provided with in the middle of wheel disc axle 11, wheel disc 9 lower right is provided with wheel disc driving wheel 13 and wheel disc 9 is engaged, wheel disc driving wheel 13 is provided with wheel disk-drive motor 14 above, position transducer 20 is provided with below wheel disc driving wheel 13 and wheel disk-drive motor 14, light source 17 is provided with below position transducer 20 He above interlayer, light source 17 is wound with four industrial cameras 15 all around, industrial computer 21 is disposed with above the interlayer of casing 24, PLC 22, light source controller 23, the lower box of casing 24, lower box upper right quarter is provided with rejects gas blow pipe 16, and the bottom right side of lower box is provided with non-defective unit body feed tank 18 and defective products body feed tank 19.
Described position transducer 20 is linear displacement transducer.
Material gate 4 controls its opening and closing by electromagnetism-gas-driving valve, material 1 enters travelling belt 3 through elevating hopper 2, through travelling belt and material gate 4, in the cavity that inflow baffle plate 1, baffle plate 27 and roller 8 surround, when material 1 liquid level arrives certain height, horizontal position sensor 6 signal triggers closes material gate 4 through control system, completes the transmission of material.Wheel disc 9 rotates relative to wheel disc axle 11 under wheel disc driving wheel 13 drives, wheel disc 9 has the bayonet socket 91 of applicable material 1 shape of phase cross-over, and have breeder tube 92, vacuum pump 10 is connected with valve 111 on wheel disc axle by valve 101, wheel disc 9 inner chamber body is bled, make to form negative pressure in cavity, absorption material 1 to bayonet socket 91.Ejection gas blow pipe 12 is aimed at when breeder tube 92 is blown and can be blown out material 1, makes that material 1 is single appears at vision-based detection region, and has relatively-stationary attitude, completes the separation of material 1.Material 1 arrives vision-based detection region, and position transducer 20 triggers light source 17 and glistens and trigger four industrial cameras 15 and carry out image acquisition to industrial computer 21 simultaneously.Industrial computer 21 is mainly used to real-time material handling 1 image, output processing result transmits a signal to PLC 22, then control to reject gas blow pipe 16 by PLC 22 to reject, bad material enters defective products body feed tank 19, and good material enters non-defective unit body feed tank 18, and Graphics Processing result on the display device, by the human-computer interaction interface on industrial computer 21, optimum configurations can be carried out to system, such as type, need the defect type detected, detection speed.Light source controller 23 is used for controlling the brightness of light source 17, control by knob, also can carry out Long-distance Control by the light source control interface on industrial computer 21 to the brightness of light source 17, the simultaneity factor switching material 1 can regulate the brightness of the light source 17 adapting to this material 1 automatically.
Claims (2)
1. 360 degree of contactless automatic visual pick-up units, is characterized in that, comprise elevating hopper (2) and casing (24), and elevating hopper (2) is positioned at above casing (24), there is an interlayer casing (24) inner middle and lower part, casing is divided into upper box and lower box, upper box top and elevating hopper (2) corresponding position are provided with driving-belt (3), driving-belt (3) end is provided with material gate (4), material gate (4) is provided with baffle plate one (5) below, baffle plate one (5) is provided with horizontal position sensor (6) above, horizontal position sensor (6) is provided with baffle plate two (7) below, baffle plate two (7) below and baffle plate one (5) end be respectively provided with a roller (8), roller (8) aspect, bottom right is provided with wheel disc (9), wheel disc (9) is provided with bayonet socket (91) above, breeder tube (92) is provided with in bayonet socket (91), wheel disc (9) upper right side is provided with vacuum pump (10), vacuum pump (10) is provided with two valves (101) above, wheel disc axle (11) is provided with in the middle of wheel disc (9), wheel disc axle (11) is provided with valve (111) on wheel disc axle above, ejection gas blow pipe (12) is provided with in the middle of wheel disc axle (11), wheel disc (9) lower right is provided with wheel disc driving wheel (13) and wheel disc (9) occlusion, wheel disc driving wheel (13) is provided with wheel disk-drive motor (14) above, wheel disc driving wheel (13) and wheel disk-drive motor (14) below are provided with position transducer (20), light source (17) is provided with above position transducer (20) below and interlayer, light source (17) is wound with four industrial cameras (15) all around, industrial computer (21) is disposed with above the interlayer of casing (24), PLC (22), light source controller (23), the lower box of casing (24), lower box upper right quarter is provided with rejects gas blow pipe (16), and the bottom right side of lower box is provided with non-defective unit body feed tank (18) and defective products body feed tank (19).
2. a kind of 360 degree of contactless automatic visual pick-up units according to claim 1, it is characterized in that, described position transducer (20) is linear displacement transducer.
Priority Applications (1)
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CN201520017450.1U CN204330617U (en) | 2015-01-12 | 2015-01-12 | A kind of 360 degree of contactless automatic visual pick-up units |
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CN201520017450.1U CN204330617U (en) | 2015-01-12 | 2015-01-12 | A kind of 360 degree of contactless automatic visual pick-up units |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105170479A (en) * | 2015-09-18 | 2015-12-23 | 盛浩洋 | Sorting machine for defective capsules |
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2015
- 2015-01-12 CN CN201520017450.1U patent/CN204330617U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105170479A (en) * | 2015-09-18 | 2015-12-23 | 盛浩洋 | Sorting machine for defective capsules |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150513 Termination date: 20170112 |