CN204329579U - A kind of Novel external heat type combustion gas rotary kiln - Google Patents
A kind of Novel external heat type combustion gas rotary kiln Download PDFInfo
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- CN204329579U CN204329579U CN201420567189.8U CN201420567189U CN204329579U CN 204329579 U CN204329579 U CN 204329579U CN 201420567189 U CN201420567189 U CN 201420567189U CN 204329579 U CN204329579 U CN 204329579U
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Abstract
The utility model discloses a kind of Novel external heat type combustion gas rotary kiln, comprise kiln body, heat exchanger, combustion gun, air blast, described kiln body is rounded, kiln body inside is provided with kiln pipe, rounded structure around kiln pipe, the cotton module of high-temperature fibre is arranged with outside kiln pipe, high insulating effect, kiln pipe rotates in kiln body heating chamber, the thermal-flame of combustion gun ejection flows around kiln pipe in heating chamber, waste gas is discharged through exhaust opening, kiln body adopts circular configuration, reduce the space between kiln pipe and kiln body, hot gas is tightly heated around kiln pipe, thus reduce energy consumption, the waste gas that exhaust opening is discharged is through the fresh combustion air of heat exchanger heats, each combustion gun is delivered to again through utilidor, reduce further energy consumption, the material that need process overturns while move ahead in the kiln pipe of the rotation of tilting, reach the object of uniform heating treatment, the utility model can economize energy 50-60%.
Description
Technical field
The invention belongs to rotary kiln technical field, be specifically related to a kind of Novel external heat type combustion gas rotary kiln.
Background technology
General external-heat combustion gas rotary kiln body section the latter half is square and is incubated with refractory brick, and as shown in Figure 3, the space between such kiln pipe and kiln thermal insulator is larger, kiln body surface area is also large, and waste gas residual heat does not utilize and directly enters aerial, during use, energy consumption is high, and production cost is high.
Summary of the invention
For solving the problem, the invention discloses a kind of Novel external heat type combustion gas rotary kiln, reducing the space between kiln pipe and kiln body; Insulation of furnace wall is effective; Waste heat recycles through heat exchanger by waste gas, significantly reduces energy consumption.
For achieving the above object, technical scheme of the present invention is as follows:
A kind of Novel external heat type combustion gas rotary kiln, it is characterized in that: comprise kiln body, heat exchanger, combustion gun, air blast, described kiln body is rounded, two ends are provided with charging aperture, discharging opening, kiln body is fixed on above oxidation kiln pier, horizontal by 1-5 ° of angle, high-end is charging aperture, kiln body inside is provided with kiln pipe, driven by motor gear wheel or hinge wheel drive kiln pipe to rotate again, between kiln body case and kiln pipe, insulation material is that the cotton module of high-temperature fibre is spliced, the cotton module of described high-temperature fibre is that circular arc is fan-shaped, the spacing of kiln pipe and the cotton module of high-temperature fibre is 100-300mm, kiln side lower opening is provided with 4-10 heat-resisting pedestal, in 1/4 circular arc inside described heat-resisting pedestal, described arc radius is identical with high-temperature fibre cotton module inner arc radius, heat-resisting pedestal is provided with wears rifle hole, combustion gun is fixed on wears in the middle of rifle hole, direction is perpendicular to kiln tubular axis line, 2-4 exhaust opening is provided with above kiln body, described exhaust opening is connected together by transverse tube, described transverse tube one end is closed, the other end is communicated with the entrance of heat exchanger, the outlet escape pipe of heat exchanger, heat exchanger both sides are provided with air inlet and gas outlet, air inlet under, gas outlet is upper, air blast is communicated with air inlet by tracheae, one end of gas outlet connecting pipe, the other end of pipeline is communicated with combustion gun.
As a modification of the present invention, the port of described combustion gun aims at the Down Highway of kiln pipe.
As a modification of the present invention, described exhaust opening is arranged on directly over heat-resisting pedestal.
As a modification of the present invention, be provided with through hole in the middle of the cotton module of described high-temperature fibre, kiln body case inwall is provided with attaching nut.
As a modification of the present invention, be cylinder in the middle of described heat exchanger, upper and lower two ends are cone, are provided with the vertical tubule of 5-50 root in the middle of described cylinder.
As a modification of the present invention, described pipeline is provided with switch valve.
As a modification of the present invention, described heat-resisting pedestal is built into by refractory brick.
The invention has the beneficial effects as follows:
A kind of Novel external heat type combustion gas rotary kiln of the present invention, kiln pipe rotates in kiln body heating chamber, the thermal-flame of combustion gun ejection is around the flowing of kiln pipe in heating chamber, and waste gas is discharged through exhaust opening, and kiln body adopts circular configuration, reduce the space between kiln pipe and kiln body, hot gas is tightly heated around kiln pipe, thus reduces energy consumption, the waste gas that exhaust opening is discharged is through the fresh combustion air of heat exchanger heats, deliver to each combustion gun again through utilidor, reduce further energy consumption.The material that need process overturns while move ahead in the kiln pipe of the rotation of tilting, and reaches the object of uniform heating treatment.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is kiln body profile of the present invention.
Fig. 3 is original kiln body profile.
Fig. 4 is the cotton module diagram of high-temperature fibre of the present invention.
Fig. 5 is heat exchanger profile of the present invention.
Fig. 6 is heat-resisting pedestal front view of the present invention.
Reference numerals list:
1, kiln body, 2, heat exchanger, 3, combustion gun, 4, tubule, 5, air blast, 6, charging aperture, 7, discharging opening, 8, oxidation kiln pier, 9, kiln pipe, 10, motor, 11, gear wheel, 12, the cotton module of high-temperature fibre, 13, heat-resisting pedestal, 14, rifle hole is worn, 15, the entrance of heat exchanger, 16, the outlet of heat exchanger, 17, pipeline, 18, exhaust opening, 19, transverse tube, 20, escape pipe, 21, tracheae, 22, air inlet, 23, switch valve, 24, through hole, 25, gas outlet.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, following detailed description of the invention should be understood and be only not used in for illustration of the present invention and limit the scope of the invention.It should be noted that, the word "front", "rear" of use is described below, "left", "right", "up" and "down" refer to direction in accompanying drawing, word " interior " and " outward " refer to the direction towards or away from particular elements geometric center respectively.
As shown in the figure, a kind of Novel external heat type combustion gas rotary kiln of the present invention, comprise kiln body 1, heat exchanger 2, combustion gun 3, air blast 5, described kiln body 1 is rounded, two ends are provided with charging aperture 6, discharging opening 7, kiln body 1 is fixed on above oxidation kiln pier 8, and horizontal by 1-5 ° of angle, charging aperture 6 is high-end, material can be made to rotate toward rear diffluence, homogeneous heating, material pace and drying materials speed supporting, when material flows out from discharging opening 7, material is dried, wherein 2-3 ° of angle the best, kiln body 1 inside is provided with kiln pipe 9, motor 10 drives gear wheel 11 or hinge wheel to drive kiln pipe 9 to rotate again, material is in kiln pipe 9, insulation material between kiln body 1 shell and kiln pipe 9 is that the cotton module 12 of high-temperature fibre is spliced, the cotton module 12 of described high-temperature fibre is the circular arc fanlike die block that high-temperature fibre cotton is pressed into, kiln pipe 9 is 200mm with the spacing of the cotton module 12 of high-temperature fibre, kiln body 1 side-lower opening is provided with 6 heat-resisting pedestals 13, described heat-resisting pedestal 13 is built into by refractory brick, in 1/4 circular arc inside described heat-resisting pedestal 13, described arc radius is identical with high-temperature fibre cotton module 12 inner arc radius, kiln pipe 9 periphery forms a circular configuration, reduce the space between kiln pipe 9 and kiln body 1, hot gas is tightly heated around kiln pipe 9, thus reduce energy consumption, heat-resisting pedestal 13 is provided with wears rifle hole 14, combustion gun 3 is fixed on wears in the middle of rifle hole 14, direction is perpendicular to kiln pipe 9 axis, 3 exhaust openings 18 are provided with above kiln body 1, described exhaust opening 18 is connected together by transverse tube 19, described transverse tube 19 one end is closed, the other end is communicated with the entrance 15 of heat exchanger 2, the outlet 16 of heat exchanger is communicated with escape pipe 20, heat exchanger 2 both sides are provided with air inlet 22 and gas outlet 25, air inlet 22 under, gas outlet 25 is upper, air blast 5 is communicated with air inlet 22 by tracheae 21, one end of gas outlet 25 connecting pipe 17, the other end of pipeline 17 is communicated with combustion gun 3.
A kind of Novel external heat type combustion gas rotary kiln of the present invention, after material enters charging aperture 6, combustion gun takes fire, combustion gun 3 is fixed on wears in the middle of rifle hole 14, direction is perpendicular to kiln pipe 9 axis, port aims at the 100-300mm space heating between kiln pipe 9 and the cotton module 12 of high-temperature fibre, heating-up temperature is 700-800 DEG C, as shown in Figure 2, during burning, flame burns the below of a kiln pipe 9, kiln pipe 9 constantly rotates, each place of kiln pipe 9 can both be heated, improve efficiency of combustion, and the port of combustion gun 3 aims at the Down Highway of kiln pipe 9, flame turns 270 ° around kiln pipe, the waste gas produced is discharged by exhaust opening 18, exhaust opening 18 is arranged on directly over heat-resisting pedestal 13, such heat utilization rate is high, sufficient combustion.
The waste gas that exhaust opening 18 of the present invention is discharged enters through heat exchanger 2 entrance 15, the outlet 16 of heat exchanger is discharged, be cylinder in the middle of described heat exchanger 2, upper and lower two ends are cone, the vertical tubule of 5-50 root 4 is provided with in the middle of described cylinder, blow outside heat exchanger 2 one side-inlet 22 pairs of tubules 4, opposite side gas outlet 25 goes out hot gas, heat fresh combustion air, combustion gun 3 is delivered to again through pipeline 17, the air now entered in kiln body is hot-air, originally combustion gun 3 needs to add heating kiln pipe 9 again by after cold air heating, directly add heating kiln pipe 9 now, energy consumption will be reduce further, originally heating generally needs 5-8 combustion gun, as long as heat energy starts circulation now, only need 2-3 rifle, economize energy 50-60%.
Heat exchanger 2 due to import department be cone ports, the total amount that flue gas is come in is constant, centre arranges cylinder, diameter becomes large, the contact area that heat exchanger 2 air inlet 22 is blown increases, and multi-band can walk heat energy, and the temperature that waste gas is discharged can reduce very soon, gas temperature in pipeline 17 is high, economize energy; Different according to heat exchanger 2 diameter, the diameter of described tubule 4 is between 1-5cm.
As a modification of the present invention, be provided with through hole 24 in the middle of the cotton module 12 of described high-temperature fibre, kiln body 1 outer casing inner wall is provided with attaching nut, is convenient to module 12 be arranged on kiln body 1 outer casing inner wall, and arrangement is convenient, simple.
For the ease of adjusting the opening and closing of air blast 5, economize energy, the present invention is provided with switch valve 23 on described pipeline 17, can control hot-air inlet, can reduce the number of combustion gun 3, economize on resources.
A kind of Novel external heat type combustion gas rotary kiln of the present invention, kiln pipe rotates in kiln body heating chamber, the thermal-flame of combustion gun ejection is around the flowing of kiln pipe in heating chamber, and waste gas is discharged through exhaust opening, and kiln body adopts circular configuration, reduce the space between kiln pipe and kiln body, hot gas is tightly heated around kiln pipe, thus reduces energy consumption, the waste gas that exhaust opening is discharged is through the fresh combustion air of heat exchanger heats, deliver to each combustion gun again through utilidor, reduce further energy consumption.The material that need process overturns while move ahead in the kiln pipe of the rotation of tilting, and reaches the object of uniform heating treatment.
Technological means disclosed in the present invention program is not limited only to the technological means disclosed in above-mentioned embodiment, also comprises the technical scheme be made up of above technical characteristic.
Claims (7)
1. a Novel external heat type combustion gas rotary kiln, it is characterized in that: comprise kiln body, heat exchanger, combustion gun, air blast, described kiln body is rounded, two ends are provided with charging aperture, discharging opening, kiln body is fixed on above oxidation kiln pier, horizontal by 1-5 ° of angle, high-end is charging aperture, kiln body inside is provided with kiln pipe, driven by motor gear wheel or hinge wheel drive kiln pipe to rotate again, between kiln body case and kiln pipe, insulation material is that the cotton module of high-temperature fibre is spliced, the cotton module of described high-temperature fibre is that circular arc is fan-shaped, the spacing of kiln pipe and the cotton module of high-temperature fibre is 100-300mm, kiln side lower opening is provided with 4-10 heat-resisting pedestal, in 1/4 circular arc inside described heat-resisting pedestal, described arc radius is identical with high-temperature fibre cotton module inner arc radius, heat-resisting pedestal is provided with wears rifle hole, combustion gun is fixed on wears in the middle of rifle hole, direction is perpendicular to kiln tubular axis line, 2-4 exhaust opening is provided with above kiln body, described exhaust opening is connected together by transverse tube, described transverse tube one end is closed, the other end is communicated with the entrance of heat exchanger, the outlet escape pipe of heat exchanger, heat exchanger both sides are provided with air inlet and gas outlet, air inlet under, gas outlet is upper, air blast is communicated with air inlet by tracheae, one end of gas outlet connecting pipe, the other end of pipeline is communicated with combustion gun.
2. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: the port of described combustion gun aims at the Down Highway of kiln pipe.
3. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: described exhaust opening is arranged on directly over heat-resisting pedestal.
4. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: be provided with through hole in the middle of the cotton module of described high-temperature fibre, kiln body case inwall is provided with attaching nut.
5. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: be cylinder in the middle of described heat exchanger, upper and lower two ends are cone, are provided with the vertical tubule of 5-50 root in the middle of described cylinder.
6. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: described pipeline is provided with switch valve.
7. a kind of Novel external heat type combustion gas rotary kiln according to claim 1, is characterized in that: described heat-resisting pedestal is built into by refractory brick.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420567189.8U CN204329579U (en) | 2014-09-29 | 2014-09-29 | A kind of Novel external heat type combustion gas rotary kiln |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201420567189.8U CN204329579U (en) | 2014-09-29 | 2014-09-29 | A kind of Novel external heat type combustion gas rotary kiln |
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| CN204329579U true CN204329579U (en) | 2015-05-13 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104236304A (en) * | 2014-09-29 | 2014-12-24 | 南京新中磁电技术工程有限公司 | Novel external heating type gas rotary kiln |
| CN104913625A (en) * | 2015-06-30 | 2015-09-16 | 洛阳锐焱节能科技有限公司 | Novel waste heat recovery system for drying rotating furnace |
| CN106643128A (en) * | 2016-10-17 | 2017-05-10 | 中国石油化工股份有限公司 | Hearth structure for gas rotary furnace |
| CN110806099A (en) * | 2019-11-11 | 2020-02-18 | 衡阳凯美科化工有限公司 | Rotary calcining furnace for heavy alkali calcination |
| CN114477136A (en) * | 2022-03-23 | 2022-05-13 | 安徽科达洁能股份有限公司 | System for carbonizing negative electrode material and carbonization process |
-
2014
- 2014-09-29 CN CN201420567189.8U patent/CN204329579U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104236304A (en) * | 2014-09-29 | 2014-12-24 | 南京新中磁电技术工程有限公司 | Novel external heating type gas rotary kiln |
| CN104236304B (en) * | 2014-09-29 | 2016-11-30 | 南京新中磁电技术工程有限公司 | A kind of Novel external heat type combustion gas rotary kiln |
| CN104913625A (en) * | 2015-06-30 | 2015-09-16 | 洛阳锐焱节能科技有限公司 | Novel waste heat recovery system for drying rotating furnace |
| CN106643128A (en) * | 2016-10-17 | 2017-05-10 | 中国石油化工股份有限公司 | Hearth structure for gas rotary furnace |
| CN110806099A (en) * | 2019-11-11 | 2020-02-18 | 衡阳凯美科化工有限公司 | Rotary calcining furnace for heavy alkali calcination |
| CN114477136A (en) * | 2022-03-23 | 2022-05-13 | 安徽科达洁能股份有限公司 | System for carbonizing negative electrode material and carbonization process |
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