CN204291013U - A kind of petrochemical equipment dynamic management system - Google Patents
A kind of petrochemical equipment dynamic management system Download PDFInfo
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- CN204291013U CN204291013U CN201420845567.4U CN201420845567U CN204291013U CN 204291013 U CN204291013 U CN 204291013U CN 201420845567 U CN201420845567 U CN 201420845567U CN 204291013 U CN204291013 U CN 204291013U
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- 238000004891 communication Methods 0.000 claims abstract description 19
- 230000007547 defect Effects 0.000 claims description 19
- 230000007812 deficiency Effects 0.000 claims description 10
- 238000011161 development Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004321 preservation Methods 0.000 claims description 3
- 230000008439 repair process Effects 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 description 19
- 230000006870 function Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000013479 data entry Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
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Abstract
The utility model discloses a kind of petrochemical equipment dynamic management system, comprising: data acquisition unit, master server, be arranged on database in master server and equipment management system; Described data acquisition unit comprises: rfid system: comprise radio frequency part, radio-frequency receiving-transmitting controller and microprocessor, described data acquisition unit is connected with master server by network communication interface, and described master server is by JDBC or JDBC-ODBC bridge and DataBase combining.The utility model is easy and simple to handle, practical, can conforming equipment management, optimized device management mode.
Description
Technical field
The utility model relates to the dynamic management of the Unit account of plant, equipment checking maintenance, corrective maintenance etc. of the high industry of the automaticity such as petrochemical industry, Coal Chemical Industry, particularly relates to a kind of petrochemical equipment dynamic management system.
Background technology
Existing petrochemical system equipment control is general by electrical form machine account or facility information portal management (EM).Facility information website is generally developed by information specialized company, has disconnection with current demand, and practicality is not strong.
Utility model content
For overcoming above-mentioned deficiency, the utility model provides the petrochemical equipment dynamic management system of a kind of patent for the dynamic management such as Unit account of plant, equipment checking maintenance, corrective maintenance of the high industry of the automaticity such as petrochemical industry, Coal Chemical Industry.
The technical solution adopted in the utility model is: a kind of petrochemical equipment dynamic management system, comprising: data acquisition unit, master server, be arranged on database in master server and equipment management system; Described data acquisition unit comprises: rfid system: comprise radio frequency part, radio-frequency receiving-transmitting controller and microprocessor, described radio frequency part comprises ID card card reading circuit and plug-in reader; LCD display circuit: display device is numbered, and needs repair apparatus to number, the device numbering overhauled; Network communication interface: for transmitting data to System Computer, the centralized management for equipment provides conveniently; Extend out RAM: the preservation for data extends out a memory; Described master server comprises: ledger management, defect management, grading management, control of authority, data base administration, Workflow Management, buffer memory 7 modules; Described equipment management system comprises: the development of device attribute input module, equipment deficiency input module, equipment deficiency enquiry module, equipment state module, statistical module; Described data acquisition unit is connected with master server by network communication interface, and described master server is by JDBC or JDBC-ODBC bridge and DataBase combining.
As the further setting of such scheme, described network communication interface, LCD display circuit, extend out RAM, radio frequency part is connected with microprocessor respectively, also be provided with radio-frequency receiving-transmitting controller between described microprocessor and radio frequency part, microprocessor realizes the control of radio frequency part by radio-frequency receiving-transmitting controller.
As the further setting of such scheme, described network communication interface comprises limited communication interface or wireless communication interface.
As the further setting of such scheme, the antenna-coupled between described multiple Radio Frequency ID card and plug-in reader is inductance coupling high pattern.
The utility model is easy and simple to handle, practical, can conforming equipment management, optimized device management mode major advantage as follows:
1, Unit account of plant and corrective maintenance, checking maintenance record interconnect, and inquiry apparatus information is very convenient.In Unit account of plant, click record, can see all previous emm message of this equipment, checking maintenance information, job information is reviewed convenient.In corrective maintenance, checking maintenance record, click machine account, the machine account information that the associated technical parameters of this equipment, production firm, service time etc. are detailed can be checked.Unit account of plant information and corrective maintenance, checking maintenance information real-time update, dynamic management.
2, corrective maintenance, checking maintenance can early warning.According to equipment control regulation, equipment runs a period of time just to be needed maintenance, needs maintenance, and native system is before expiring, and system will early warning, and after early warning, skilled addressee just can go to these work.So, facilitate management, facilitate supervision and check, optimize equipment Managing Model.Be difficult to implement, be also difficult to check in this work before.
3, plant life cycle management is conveniently realized.According to useful life and the equipment use time of equipment, service time can be remained by estimation apparatus, the equipment needing to upgrade can be counted in advance, be convenient to early scheme of arrangement, to upgrade equipment in time.
4, corrective maintenance, checking maintenance procedure.Equipment management personnel or production operation personnel, according to equipment operation condition, propose corrective maintenance, checking maintenance job order on the net; Operating personnel obtains job order, takes corresponding safety measure, is equipped with suitable work facility and fitment material, fulfil corresponding visa, can start operation; Operation is complete, and fill in disposition, result on the net, flow process is complete.
5, device dynamic management system has superpower query statistic function, is convenient to the analysis of equipment operation condition.Frequency statistical function as multi-functional in original self adaptation, arbitrarily condition show query function etc. arbitrarily, and data statistics, inquiry are very flexible, very convenient.
6, system produces daily paper information, weekly information, monthly magazine information automatically, and system also has equipment control inspection examination information etc. in addition, and add above-mentioned functions, common boosting facility dynamic management system has very high management efficiency.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the workflow diagram of the utility model equipment management system.
Embodiment
Below in conjunction with drawings and Examples, the utility model is described further.
As shown in Figure 1, a kind of petrochemical equipment dynamic management system, comprising: data acquisition unit, master server, be arranged on database in master server and equipment management system; Described data acquisition unit comprises: rfid system: comprise radio frequency part, radio-frequency receiving-transmitting controller and microprocessor, described radio frequency part comprises ID card card reading circuit and plug-in reader; LCD display circuit: display device is numbered, and needs repair apparatus to number, the device numbering overhauled; Network communication interface: for transmitting data to System Computer, the centralized management for equipment provides conveniently; Extend out RAM: the preservation for data extends out a memory; Described master server comprises: ledger management, defect management, grading management, control of authority, data base administration, Workflow Management, buffer memory 7 modules; Described equipment management system comprises: the development of device attribute input module, equipment deficiency input module, equipment deficiency enquiry module, equipment state module, statistical module; Described data acquisition unit is connected with master server by network communication interface, and described master server is by JDBC or JDBC-ODBC bridge and DataBase combining.
Described network communication interface, LCD display circuit, extend out RAM, radio frequency part is connected with microprocessor respectively, also be provided with radio-frequency receiving-transmitting controller between described microprocessor and radio frequency part, microprocessor realizes the control of radio frequency part by radio-frequency receiving-transmitting controller.
Described network communication interface comprises limited communication interface or wireless communication interface.
Antenna-coupled between described multiple Radio Frequency ID card and plug-in reader is inductance coupling high pattern.
The utility model by configuring the label of a RFID on each petrochemical equipment, because the content of RFID label tag can dynamically change, label can be reused, No. ID last position dynamic that No. ID last position when equipment need overhaul and equipment have overhauled changes (as 0 represents defectiveness equipment, 1 representative fixes equipment), with the state residing for indication equipment, if equipment scrapping, can new equipment be given to, finally manage the data of petrochemical equipment state by the mode of database for its No. ID.
First, each equipment is equipped with ID identification label before warehouse-in, in order to identify petrochemical equipment.Before operating personnel carry data acquisition unit to target device, scan this petrochemical equipment label, identify its No. ID, realize device id number and automatically copy people.Device can carry out exchanges data with computer, this part data entry device original device database.When equipment defectiveness, the content of ID identification label can dynamically change, and namely dynamically changes with the state of equipment, realizes equipment deficiency input, No. ID device id number changing to defect device id number or overhauled during equipment warehouse-in.This part data enters defect device databases.Device name and state are presented in LCD display, data are saved in the database of equipment equipment management system.Utilize this data acquisition unit equipment can realize the management of petrochemical equipment dynamic defect, and effectively can improve the utilance of petrochemical equipment, accident can also be reduced and occur.
First equipment management system copies into defect device id number by data acquisition unit, and software systems, according to different defective forms, are classified to urgent defect, major defect, general defect; Defect information can realize the inquiry of log query, defect title and phenomenon.The defect processing process of defect management primary responsibility to equipment manages, Timeliness coverage defect, and after elimination defect, changes device id number, again the primitive attribute of equipment is attributed to primitive attribute database.The whole processing procedure of defect management to equipment deficiency carries out complete monitoring, and carries out analysis statistic of classification to equipment deficiency and gather, and ensures the safe operation of petrochemical equipment.
The utility model hardware and data acquisition unit by rfid system, LCD display circuit, network service USB interface, extend out RAM and form, by gathering the RFID label tag on every platform equipment, data acquisition unit is software analysis running trend of the equipment, draw petrochemical equipment state development figure provides hardware foundation, also can be operation and management personnel and decision references is provided, so that discovering device defect early, for petrochemical equipment safe operation is given security.This systems soft ware part is equipment management system, by setting up the database of defect equipment and state thereof, set up archives, according to device status data, draw petrochemical equipment state development figure, analytical equipment operation trend, so that management and inquiry, system adopts the B/S structure of main flow, realizes the work compound of data sharing and equipment state inspection, forming device management system.
Claims (4)
1. a petrochemical equipment dynamic management system, is characterized in that: comprising:
Data acquisition unit, master server, be arranged on database in master server and equipment management system;
Described data acquisition unit comprises:
Rfid system: comprise radio frequency part, radio-frequency receiving-transmitting controller and microprocessor, described radio frequency part comprises ID card card reading circuit and plug-in reader;
LCD display circuit: display device is numbered, and needs repair apparatus to number, the device numbering overhauled;
Network communication interface: for transmitting data to System Computer, the centralized management for equipment provides conveniently;
Extend out RAM: the preservation for data extends out a memory;
Described master server comprises:
Ledger management, defect management, grading management, control of authority, data base administration, Workflow Management, buffer memory 7 modules;
Described equipment management system comprises:
The development of device attribute input module, equipment deficiency input module, equipment deficiency enquiry module, equipment state module, statistical module;
Described data acquisition unit is connected with master server by network communication interface, and described master server is by JDBC or JDBC-ODBC bridge and DataBase combining.
2. a kind of petrochemical equipment dynamic management system according to claim 1, it is characterized in that: described network communication interface, LCD display circuit, extend out RAM, radio frequency part is connected with microprocessor respectively, also be provided with radio-frequency receiving-transmitting controller between described microprocessor and radio frequency part, microprocessor realizes the control of radio frequency part by radio-frequency receiving-transmitting controller.
3. a kind of petrochemical equipment dynamic management system according to claim 1, is characterized in that: described network communication interface comprises limited communication interface or wireless communication interface.
4. a kind of petrochemical equipment dynamic management system according to claim 1, is characterized in that: the antenna-coupled between described multiple Radio Frequency ID card and plug-in reader is inductance coupling high pattern.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420845567.4U CN204291013U (en) | 2014-12-29 | 2014-12-29 | A kind of petrochemical equipment dynamic management system |
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Application Number | Priority Date | Filing Date | Title |
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CN201420845567.4U CN204291013U (en) | 2014-12-29 | 2014-12-29 | A kind of petrochemical equipment dynamic management system |
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CN204291013U true CN204291013U (en) | 2015-04-22 |
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CN201420845567.4U Active CN204291013U (en) | 2014-12-29 | 2014-12-29 | A kind of petrochemical equipment dynamic management system |
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CN (1) | CN204291013U (en) |
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2014
- 2014-12-29 CN CN201420845567.4U patent/CN204291013U/en active Active
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Effective date of registration: 20160623 Address after: 471000 Luoyang petrochemical complex, Jili District, Henan, Luoyang Patentee after: LUOYANG SANLONG INSTALLATION AND MAINTENANCE CO., LTD. Address before: 471000 Henan Province, Luoyang Jili District, Central Plains Road Heyang village 29 Building No. 404 Patentee before: Peng Renhai |