CN204276676U - A kind of mould structure of selective hardening - Google Patents
A kind of mould structure of selective hardening Download PDFInfo
- Publication number
- CN204276676U CN204276676U CN201420745902.3U CN201420745902U CN204276676U CN 204276676 U CN204276676 U CN 204276676U CN 201420745902 U CN201420745902 U CN 201420745902U CN 204276676 U CN204276676 U CN 204276676U
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- die
- control system
- punch
- heating control
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- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 229910000679 solder Inorganic materials 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000003856 thermoforming Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 230000003139 buffering effect Effects 0.000 abstract description 4
- 230000007547 defect Effects 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010791 quenching Methods 0.000 description 4
- 230000000171 quenching effect Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000011218 segmentation Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Landscapes
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The utility model provides a kind of mould structure of selective hardening; comprise punch and die; described die is located at above punch; described punch or die are provided with heating control system and cooling control system, and punch or die are separated by described heating control system and cooling control system in the vertical direction.The part that the utility model is produced has good rigidity, intensity, ensure that vehicle body crash requirements, available protecting occupant safety; The pts wt produced alleviates greatly, achieves body lightening requirement, reaches the object reducing energy resource consumption; Avoid the various drawbacks that laser assembly solder plate in prior art produces because of abrupt changes in thickness; Avoid the part that in prior art, thermoforming is produced, integral rigidity is consistent, does not have the defect in energy-absorbing buffering district; For monoblock type consistency of thickness and the Element Design of rigidity reasonable layout provides implementation method.
Description
Technical field
The utility model relates to Manufacturing Technology for Automotive Parts field, refers to a kind of mould structure of selective hardening especially.
Background technology
Along with automobile constantly enters into the life of people, while it brings convenience to people's lives, the requirement of people to automobile is also more and more higher.Vehicle body, as the basis of whole automobile, will have enough collision safety performances on the one hand, protection occupant safety; Realize lightweight again on the other hand, reach the object reducing energy resource consumption.For the demand realizing these two aspects combines, rational structural design, advanced production technology and technique are constantly applied on vehicle body.At production technology and process aspect, the application of laser assembly solder plate, allows the part of Integral design cause its intensity different at different parts because expecting thick change; The application of High-strength plate and thermoforming technology allows the bulk strength of sheet metal component improve a grade.These two technology bring very large development to the security of vehicle body and lightweight.
Laser assembly solder plate is used widely on vehicle body, but laser assembly solder plate material exists violent change on thickness.The sheet material that different material is thick is on the one hand when welding, and position while welding exists thermal stress, and bonding strength is not good, and welded seam area transmission force property is unstable; Require higher to Design of Dies during punch forming simultaneously; On the other hand when collision accident occurs, violent change position can produce stress concentration phenomenon, thus causes part breaking, causes driver and crew's injury in car larger.
Along with the development of heat stamping and shaping technology, heat stamping and shaping part is also applied at vehicle body, to playing great role alleviating pts wt and improve in bus body strength simultaneously.Part material integral quenching in the process of temperature decrease in heat stamping and shaping process, greatly improve shaping after part strength, but segmentation strengthening can not be carried out to the parts of zones of different.As shown in Figure 1, hot forming tool comprises die 1 and punch 2, is provided with part 3 to be processed between die 1 and punch 2.After plate is heated to more than critical-temperature 30 DEG C to 50 DEG C, insulation a period of time, makes its austenitizing, be put on mould, by the interaction of die 1 and punch 2, through pressurize, cool the draw forming of part 3.Hot forming tool adds complicated pressure-retaining system, cooling control system compared with traditional moulds, but total form or overall die 1, overall punch 2, consistent with traditional moulds structure.Because the plate of processing parts is uniformity, so the material property of the part each several part of thermoforming production is basically identical, part strength entirety is higher.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of mould structure of selective hardening, allows part in intensity distribution, reach the effect of laser assembly solder plate part, i.e. zones of different part strength reasonable distribution as required, but sheet thickness is constant; Specifically thermoforming punching press basis on, the part that strength demand is little on same part is incubated it, allows its temperature slowly decline; The part that strength demand is high is allowed to condition at selective hardening under quenching environment, improves intensity; Different temperatures environment, is arranged by the difference of the different piece of die in punching course or punch and realizes.
For solving the problems of the technologies described above, embodiment of the present utility model provides a kind of mould structure of selective hardening, comprise punch and die, described die is located at above punch, described punch or die are provided with heating control system and cooling control system, punch or die are separated by described heating control system and cooling control system in the vertical direction, described cooling control system comprises the cooler being located at outside and the second runner be located in punch or die, described cooler is connected by the second tube connector with the second runner, described heating control system comprises the heater being located at outside and the first flow be located in punch or die, described heater is connected by the first tube connector with first flow.
Wherein, described first flow cross sectional shape divides identical with corresponding Components.
Wherein, described second runner cross sectional shape divides identical with corresponding Components.
The beneficial effect of technique scheme of the present utility model is as follows:
Such scheme, for monoblock type consistency of thickness and the Element Design of rigidity reasonable layout provides implementation method; The part produced has good rigidity, intensity, ensure that vehicle body crash requirements, available protecting occupant safety; Weight alleviates greatly, achieves body lightening requirement, reaches the object reducing energy resource consumption; Avoid the various drawbacks that laser assembly solder plate in prior art produces because of abrupt changes in thickness; Avoid the part that in prior art, thermoforming is produced, integral rigidity is consistent, does not have the defect in energy-absorbing buffering district.
Accompanying drawing explanation
Fig. 1 is the structural representation of the hot forming tool of prior art;
Fig. 2 is the structural representation of the mould structure of the selective hardening of the utility model embodiment;
Fig. 3 is the sectional view in A-A direction in Fig. 2;
Fig. 4 is the sectional view in B-B direction in Fig. 2;
Fig. 5 is the part schematic diagram that the mould structure of the selective hardening of the utility model embodiment is produced.
[main element symbol description]
1: die;
11: heating control system;
111: heater;
112: first flow;
113: the first tube connectors;
12: cooling control system;
121: cooler;
122: the second runners;
123: the second tube connectors;
2: punch;
3: part;
301: regular tenacity part zone;
302: high strength part zone.
Detailed description of the invention
For making the technical problems to be solved in the utility model, technical scheme and advantage clearly, be described in detail below in conjunction with the accompanying drawings and the specific embodiments.
The various drawback problem that the utility model produces because of abrupt changes in thickness for laser assembly solder plate in prior art and the part that thermoforming is produced, integral rigidity is consistent, does not have the problem in energy-absorbing buffering district, provides a kind of mould structure of selective hardening.
As shown in Figure 2, the mould structure of a kind of selective hardening that the utility model embodiment provides, comprise punch 2 and die 1, described die 1 is located at above punch 2, described die 1 is provided with heating control system 11 and cooling control system 12, and die 1 is separated by described heating control system 11 and cooling control system 12 in the vertical direction., punch 2 is consistent with existing mold, is monolithic construction.Die 1 is divided into two parts, after plate is heated to more than critical-temperature 30 DEG C to 50 DEG C, insulation a period of time, makes its austenitizing, is put on mould, apply pressure to mould.Being provided with the part part corresponding to the die 1 of heating control system 11, being incubated by heating control system 11, controlling its temperature reducing rate; Being provided with the part part corresponding to the die 1 of cooling control system 12, due to mould own temperature, adding the effect of cooling control system 12, forming quenching environment.
As shown in Figure 3, described heating control system 11 comprises the heater 111 being located at outside and the first flow 112 be located in die 1, described heater 111 is connected by the first tube connector 113 with first flow 112, and described first flow 112 cross sectional shape is identical with regular tenacity part zone 301.
As shown in Figure 4, described cooling control system 12 comprises the cooler 121 being located at outside and the second runner 122 be located in die 1, described cooler 121 is connected by the second tube connector 123 with the second runner 122, and described second runner 122 cross sectional shape is identical with high strength part zone 302.
As shown in Figure 5, because female die of die 1 two parts temperature is different, be provided with the regular tenacity part zone 301 of die 1 correspondence of heating control system 11, because of the effect of heating control system, temperature moderate change, plate is not strengthened, and obtains common intensity.Be provided with the high strength part zone 302 of die 1 correspondence of cooling control system 12, because of quenching environment, parts locally is quenched, and plate tissue changes, and this partial intensities of part is greatly improved, and forms high strength.
In addition, heating control system 11 and cooling control system 12 also can be arranged on punch 2 equally, can realize identical effect, equally in the scope that the utility model is protected.
Such scheme, for monoblock type consistency of thickness and the Element Design of rigidity reasonable layout provides implementation method; The part produced has good rigidity, intensity, ensure that vehicle body crash requirements, available protecting occupant safety; Weight alleviates greatly, achieves body lightening requirement, reaches the object reducing energy resource consumption; Avoid the various drawbacks that laser assembly solder plate in prior art produces because of abrupt changes in thickness; Avoid the part that in prior art, thermoforming is produced, integral rigidity is consistent, does not have the defect in energy-absorbing buffering district.
The above is preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite not departing from principle described in the utility model; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (3)
1. the mould structure of a selective hardening, it is characterized in that, comprise punch and die, described die is located at above punch, described punch or die are provided with heating control system and cooling control system, punch or die are separated by described heating control system and cooling control system in the vertical direction, and described heating control system comprises the heater being located at outside and the first flow be located in punch or die, and described heater is connected by the first tube connector with first flow; Described cooling control system comprises the cooler being located at outside and the second runner be located in punch or die, and described cooler is connected by the second tube connector with the second runner.
2. the mould structure of selective hardening according to claim 1, is characterized in that, described first flow cross sectional shape divides identical with corresponding Components.
3. the mould structure of selective hardening according to claim 2, is characterized in that, described second runner cross sectional shape divides identical with corresponding Components.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420745902.3U CN204276676U (en) | 2014-12-02 | 2014-12-02 | A kind of mould structure of selective hardening |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420745902.3U CN204276676U (en) | 2014-12-02 | 2014-12-02 | A kind of mould structure of selective hardening |
Publications (1)
Publication Number | Publication Date |
---|---|
CN204276676U true CN204276676U (en) | 2015-04-22 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201420745902.3U Expired - Fee Related CN204276676U (en) | 2014-12-02 | 2014-12-02 | A kind of mould structure of selective hardening |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN204276676U (en) |
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2014
- 2014-12-02 CN CN201420745902.3U patent/CN204276676U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150422 |