CN204270763U - A kind of disc insulator cast shaping device - Google Patents
A kind of disc insulator cast shaping device Download PDFInfo
- Publication number
- CN204270763U CN204270763U CN201420681132.0U CN201420681132U CN204270763U CN 204270763 U CN204270763 U CN 204270763U CN 201420681132 U CN201420681132 U CN 201420681132U CN 204270763 U CN204270763 U CN 204270763U
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- disc insulator
- supporting
- shaping device
- base
- basin
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- 239000012212 insulator Substances 0.000 title claims abstract description 88
- 238000007493 shaping process Methods 0.000 title claims abstract description 26
- 238000003825 pressing Methods 0.000 claims description 22
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 241000276425 Xiphophorus maculatus Species 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 9
- 238000007711 solidification Methods 0.000 abstract description 6
- 230000008023 solidification Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005056 compaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model relates to a kind of disc insulator cast shaping device.A kind of disc insulator cast shaping device, the intermediate support comprising base for supporting and be fixedly installed relative to base for supporting, base for supporting has the outer supporting surface that turns edge for supporting the datum level on the bottom surface turned edge outside disc insulator, intermediate support has supporting surface at the bottom of the basin of medial surface at the bottom of the basin for supporting disc insulator, turns edge outward between supporting surface to supporting surface at the bottom of basin and has for the vertical range equal with the design pitch of medial surface at the bottom of the bottom surface turned edge outside corresponding disc insulator to basin; Disc insulator cast shaping device also comprises for by the hold down gag be pressed on base for supporting that turns edge outside disc insulator.During use, shaping device can rely on intermediate support and hold down gag to ensure the stability of correspondingly-sized in disc insulator solidification process, prevent from deforming in disc insulator solidification process after demoulding, be conducive to the rate of reducing the number of rejects and seconds, improve homogeneity of product and production efficiency.
Description
Technical field
The utility model relates to a kind of disc insulator cast shaping device.
Background technology
Disc insulator is for a kind of common part in high-tension apparatus, it is often assembled between two high-voltage switch gear cylindrical shells in use, and need the sealing property of the cooperation place of strict guarantee and high-voltage switch gear cylindrical shell, therefore, the shape and size of disc insulator can make a big impact to the rate of finished products of disc insulator and performance.
Existing disc insulator as application number be 201310026441.4, application publication number disc insulator disclosed in the Chinese patent of CN 103456431 A, adopt cast molding, comprise trumpet-shaped cast and cast and be fixed on the middle insert part at cast center, the outer rim place of cast has outer turning edge, and forms basin shape or disk-shaped structure.Outer two axial sides turned edge of wherein cast are respectively equipped with seal groove, during assembling, the both sides of described disc insulator be crushed on two high-voltage switch gear cylindrical shells outer turn edge between, sealing ring is arranged in described seal groove, thus is cut off with extraneous in the portion in high-voltage switch gear cylindrical shell.When adopting casting process to manufacture disc insulator, need the global shape of the Distance geometry disc insulator ensured at the bottom of the outer datum level turned edge on bottom surface to disc insulator basin between medial surface, to ensure sealing effectiveness and to meet matching requirements.
But due to the impact of internal stress, be easy to deform in cast solidification process after demoulding, cause the overall distortion of disc insulator or size to change, cause percent defective low, homogeneity of product is poor.
Utility model content
The purpose of this utility model is to provide a kind of disc insulator cast shaping device, can effectively prevent from deforming in disc insulator solidification process after demoulding.
The technical scheme that in the utility model, a kind of disc insulator cast shaping device adopts is: a kind of disc insulator cast shaping device, the intermediate support comprising base for supporting and be fixedly installed relative to described base for supporting, described base for supporting has the outer supporting surface that turns edge for supporting the datum level on the bottom surface turned edge outside disc insulator, described intermediate support has supporting surface at the bottom of the basin of medial surface at the bottom of the basin for supporting disc insulator, described outer turning edge between supporting surface to supporting surface at the bottom of described basin has for the vertical range equal with the design pitch of medial surface at the bottom of the bottom surface turned edge outside corresponding disc insulator to basin, described disc insulator cast shaping device also comprises the hold down gag for being pressed to turning edge outside disc insulator on described base for supporting.
Described hold down gag comprise for overlap be set to annular pressing plate on disc insulator and around the uniform setting of annular pressing plate axis for annular pressing plate being pressed to the quick-speed jigs on disc insulator, described annular pressing plate has the ring compression face for the outer compression fit that turns edge with described disc insulator.
Described base is fixed with for the guiding mechanism of annular pressing plate along the axially directed mobile assembling of intermediate support.
Described circular orientation plate is provided with guide pin hole, and described guiding mechanism is the guide finger be fixed on base.
The compression output of described quick-speed jigs is provided with elastic hold-down mechanism.
Described elastic hold-down mechanism is made up of the spring guide be fixed on the compression cantilever of elastic hold-down mechanism, the hold-down head that is set in the holddown spring on spring guide and is arranged on holddown spring end.
Described intermediate support is fixedly installed on base by screw.
Described base is platy structure, is fixed with base support leg below base.
The utility model adopts technique scheme, base for supporting on disc insulator cast shaping device has the outer supporting surface that turns edge, can be used in supporting the datum level on the bottom surface that turns edge outside disc insulator, intermediate support has supporting surface at the bottom of basin, can be used in medial surface at the bottom of the basin of support disc insulator, described outer turning edge between supporting surface to supporting surface at the bottom of described basin has for the vertical range equal with the design pitch of medial surface at the bottom of the bottom surface turned edge outside corresponding disc insulator to basin, described disc insulator cast shaping device also comprises the hold down gag for being pressed to turning edge outside disc insulator on described base for supporting, intermediate support and hold down gag can be relied on during use to ensure the stability of correspondingly-sized in disc insulator solidification process, prevent from deforming in disc insulator solidification process after demoulding, be conducive to the rate of reducing the number of rejects and seconds, improve homogeneity of product and production efficiency.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of an embodiment of disc insulator cast shaping device.
The name that in figure, each Reference numeral is corresponding is called: 10-base for supporting, and turn edge outside 11-supporting surface, 12-base support leg, 20-intermediate support, supporting surface at the bottom of 21-basin, 30-annular pressing plate, 31-guide finger, 40-quick-speed jigs support, 41-quick-speed jigs, 42-compresses cantilever, 43-spring guide, 44-holddown spring, 45-hold-down head, 50-disc insulator, 51-middle insert part, 52-cast, 53-turns edge outward, 54-datum level, supporting surface at the bottom of 55-basin.
Embodiment
An embodiment of a kind of disc insulator cast of the utility model shaping device as shown in Figure 1, for formalizing to the disc insulator 50 of casting forming, this disc insulator 50 comprise middle insert part 51 and have outer turn edge 53 cast 52, this disc insulator cast shaping device comprises the base for supporting 10 of platy structure, be vertically fixed on the intermediate support 20 in the middle part of base for supporting 10, be fixed by screws in the quick-speed jigs support 40 of base for supporting 10 side, be fixed on quick-speed jigs 41 on quick-speed jigs support 40 and for compress support disc insulator 50 outer turn edge 53 annular pressing plate 30.
Wherein the below of base for supporting 10 is fixed with base support leg 12, be convenient to carrying, base for supporting 10 be provided with to turn edge with disc insulator 50 outer 53 step supporting surface corresponding to bottom profile, the part that step supporting surface is corresponding with the datum level 54 turned edge outward on 53 bottom surfaces forms the outer supporting surface 11 that turns edge, for supporting the datum level 54 of disc insulator 50.Middle standing pillar is fixed by screws on base for supporting 10, and its top is provided with the supporting bracket corresponding with the inner face of middle insert part 51 on disc insulator 50, and support plate top surface is configured for supporting surface 55 at the bottom of the basin of medial surface at the bottom of the basin of support disc insulator 50.Supporting surface 11 and the vertical range of supporting surface 55 at the bottom of described basin of turning edge outward equal corresponding disc insulator 50 outer turn edge 53 bottom surface to the design pitch L of medial surface at the bottom of basin, can ensure that design pitch L remains unchanged in the curing process.
There is in the middle part of annular pressing plate 30 centre bore of the side tub wall for dodging disc insulator 50, can overlap and be set on disc insulator 50.The external diameter of annular pressing plate 30 is greater than the external diameter of disc insulator 50, its lower surface has the ring compression face for outer 53 compression fit that turn edge with described disc insulator 50, the part that lower surface top external diameter exceeds disc insulator 50 is provided with guide finger 31 hole, support baseboard is fixed with corresponding guide finger 31, the axis of guide finger 31 is vertical with support baseboard.Insert in guide finger 31 hole for ease of guide finger 31, guide finger 31 top has the boot segment of taper.The compaction direction that guide finger 31 can ensure annular pressing plate 30 is set, can turns edge to disc insulator 50 outer and 53 to compress uniformly, avoid outer turning edge 53 to occur torsional deformation.
Quick-speed jigs 41 adopts fast-holding fixture conventional in prior art, its form has multiple, the compression cantilever 42 of the quick-speed jigs 41 in the present embodiment is provided with elastic hold-down mechanism, elastic hold-down mechanism by being fixed on the spring guide 43 compressed on cantilever 42, the hold-down head 45 that is set in the holddown spring 44 on spring guide 43 and is arranged on holddown spring 44 end forms, can elastic compression be realized, effectively ensure shaping effect.When quick-speed jigs 41 unclamps, annular pressing plate 30 can take off from guide finger 31, is convenient to picking and placeing of disc insulator 50, easy to use.
During use, after disc insulator 50 depanning of having cast, quick-speed jigs 41 is unclamped, take out annular pressing plate 30, disc insulator 50 cast 52 is placed on base for supporting 10, annular pressing plate 30 is led by lead, to be placed on disc insulator 50 and make its ring compression face compress disc insulator 50 outer turn edge 53 top; Then, quick-speed jigs 41 is pressed on plane on annular pressing plate 30, by pressure effect ensure disc insulator 50 water outer turn edge 53 axial two sides not to be distorted distortion.Because intermediate support 20 supports the top of disc insulator 50, top can be avoided to deform, avoid design pitch L to change simultaneously.After disc insulator 50 has solidified, unclamp quick-speed jigs 41, take off annular pressing plate 30, the disc insulator 50 be shaped can be unloaded, in this process, positioner can be good at preventing disc insulator 50 from producing distortion, requirement of ensuring the quality of products, and improves rate of finished products, and adopt the formal operations of quick-speed jigs 41 convenient, operating efficiency is high.
In the above-described embodiments, what base for supporting 10 adopted is platy structure, and hold down gag adopts is annular pressing plate 30 and hydraulic-driven and can realizes the quick-speed jigs 41 of elastic compression.In other embodiments of the present utility model, base for supporting 10 also can replace with other forms, such as be fixed on the annular base on the corresponding platform arranged, now intermediate support 20 can be fixed to that this platform to realize with base for supporting 10 relative fixing, and hold down gag also can replace with other forms, such as arrange and only adopt many quick-speed jigs 41, rely on quick-speed jigs 41 directly to turn edge to disc insulator 50 outer and 53 to compress.In addition, in above-described embodiment is nonessential structure for forming the guide finger 31 of guiding mechanism, also can save in other embodiments, or replace with other guidance modes, such as pilot hole is set on base for supporting 10, annular pressing plate 30 arranges corresponding lead.Moreover quick-speed jigs 41 also can replace with other forms of the prior art, 53 to be pressed on described base for supporting 10 as long as can realize disc insulator 50 outer to turn edge.
Claims (8)
1. a disc insulator cast shaping device, it is characterized in that: the intermediate support comprising base for supporting and be fixedly installed relative to described base for supporting, described base for supporting has the outer supporting surface that turns edge for supporting the datum level on the bottom surface turned edge outside disc insulator, described intermediate support has supporting surface at the bottom of the basin of medial surface at the bottom of the basin for supporting disc insulator, and described outer turning edge between supporting surface to supporting surface at the bottom of described basin has for the vertical range equal with the design pitch of medial surface at the bottom of the bottom surface turned edge outside corresponding disc insulator to basin; Described disc insulator cast shaping device also comprises the hold down gag for being pressed to turning edge outside disc insulator on described base for supporting.
2. a kind of disc insulator cast shaping device according to claim 1, it is characterized in that: described hold down gag comprise for overlap be set to annular pressing plate on disc insulator and around the uniform setting of annular pressing plate axis for annular pressing plate being pressed to the quick-speed jigs on disc insulator, described annular pressing plate has the ring compression face for the outer compression fit that turns edge with described disc insulator.
3. a kind of disc insulator cast shaping device according to claim 2, is characterized in that: described base is fixed with for the guiding mechanism of annular pressing plate along the axially directed mobile assembling of intermediate support.
4. a kind of disc insulator cast shaping device according to Claims 2 or 3, it is characterized in that: described circular orientation plate is provided with guide pin hole, described guiding mechanism is the guide finger be fixed on base.
5. a kind of disc insulator cast shaping device according to Claims 2 or 3, is characterized in that: the compression output of described quick-speed jigs is provided with elastic hold-down mechanism.
6. a kind of disc insulator cast shaping device according to claim 5, is characterized in that: described elastic hold-down mechanism is made up of the spring guide be fixed on the compression cantilever of elastic hold-down mechanism, the hold-down head that is set in the holddown spring on spring guide and is arranged on holddown spring end.
7. a kind of disc insulator cast shaping device according to claim 1 or 2 or 3, is characterized in that: described intermediate support is fixedly installed on base by screw.
8. a kind of disc insulator cast shaping device according to claim 1 or 2 or 3, is characterized in that: described base is platy structure, is fixed with base support leg below base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420681132.0U CN204270763U (en) | 2014-11-14 | 2014-11-14 | A kind of disc insulator cast shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420681132.0U CN204270763U (en) | 2014-11-14 | 2014-11-14 | A kind of disc insulator cast shaping device |
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| Publication Number | Publication Date |
|---|---|
| CN204270763U true CN204270763U (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420681132.0U Active CN204270763U (en) | 2014-11-14 | 2014-11-14 | A kind of disc insulator cast shaping device |
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| CN (1) | CN204270763U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104347200A (en) * | 2014-11-14 | 2015-02-11 | 河南平高电气股份有限公司 | Basin type insulator casting shaping device |
| CN105023666A (en) * | 2015-07-23 | 2015-11-04 | 江苏南瓷绝缘子股份有限公司 | Form and location tolerance control tool and cementing method for long rod-shaped porcelain insulator for overhead line |
| CN107627391A (en) * | 2016-07-18 | 2018-01-26 | 上海雷博司电气股份有限公司 | A kind of disc insulator drilling tool |
-
2014
- 2014-11-14 CN CN201420681132.0U patent/CN204270763U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104347200A (en) * | 2014-11-14 | 2015-02-11 | 河南平高电气股份有限公司 | Basin type insulator casting shaping device |
| CN105023666A (en) * | 2015-07-23 | 2015-11-04 | 江苏南瓷绝缘子股份有限公司 | Form and location tolerance control tool and cementing method for long rod-shaped porcelain insulator for overhead line |
| CN105023666B (en) * | 2015-07-23 | 2018-02-09 | 江苏南瓷绝缘子股份有限公司 | The form tolerance control frock and adhesive binding method of a kind of overhead transmission line porcelain long rod insulator |
| CN107627391A (en) * | 2016-07-18 | 2018-01-26 | 上海雷博司电气股份有限公司 | A kind of disc insulator drilling tool |
| CN107627391B (en) * | 2016-07-18 | 2024-02-06 | 上海雷博司电气股份有限公司 | Basin-type insulator drilling tool |
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| C14 | Grant of patent or utility model | ||
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