CN204252125U - Double-shaft two-way agitation pile equipment - Google Patents
Double-shaft two-way agitation pile equipment Download PDFInfo
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- CN204252125U CN204252125U CN201420685067.9U CN201420685067U CN204252125U CN 204252125 U CN204252125 U CN 204252125U CN 201420685067 U CN201420685067 U CN 201420685067U CN 204252125 U CN204252125 U CN 204252125U
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Abstract
The utility model discloses a kind of double-shaft two-way agitation pile equipment, comprise chassis (1), described chassis (1) is provided with steel work stand (2), the left and right sides of described steel work stand (2) is symmetrically arranged with two boxes (3), worm speed reducer (4) is provided with in described box (3), the lower end of described worm speed reducer (4) is provided with power head mechanism (5), described power head mechanism (5) is connected to outer drilling rod (6), described outer drilling rod (6) is connected to interior drilling rod (7), described interior drilling rod (7) and outer drilling rod (6) are provided with agitation blades (8).The beneficial effects of the utility model are: by arrange two actuating units and power head mechanism is respectively arranged with drilling rod and agitation blades, and then reach the effect of Double shaft stirring, and it is little that double-shaft two-way stirring also has equipment investment, construction speed is fast, the features such as project cost is low.
Description
Technical field
The utility model relates to a kind of double-shaft two-way agitation pile equipment.
Background technology
Reinforce in construction at current existing foundation soil, various construction method is had to implement construction method targetedly with equipment to face, each region, and place material or add chemical agent carry out auxiliary two-way stirring soil to reach pile, gear soil, stagnant water effect, lot of domestic and international enterprise drops into a large amount of funds all one after another with the institution of higher learning and takes which kind of measure can reach best effects with construction speed with equipment with time developmental research soil fixation.Stirring this construction of soil fixation originates from abroad at first, especially in island country, coastal area the most generally uses, it uses single shaft one to stir soil fixation, and because of single shaft, to stir uneven pile-forming effect undesirable, and its main cause is that the blade on drill bit buries towards a direction all the time to pass and turns, pile super helix shape, and interlayer mud is wrapped up in amalgamation and risen again, resistance to compression is low, really undesirable.The soil layer in its area, coastal region is softer, the area even had below sea level 100 meters be all mud cover, directly affects at this area highway, bridge, the construction such as railway, the input of difficulty with increase fund is brought to construction unit, according to the various project demands of construct and design, be not limited to again a kind of construction method, different construction method can be used with equipment according to the situation analysis of the test pile that fetches earth, construct targetedly, and can optimum efficiency be reached, often unit in charge of construction does according to the sampling of design drawing test pile and stirs which kind of construction equipment of taking of soil fixation with method,
It is large for its defect of single shaft agitation pile, and it has welded one group of fixing stirring vane by drilling rod leading portion, and a direction is stirred, and stir uneven, pile body clips earth, again super helix shape, and very difficult control mixes cement soil mixability, and therefore pile is poor, and quality cannot ensure.
Bidirectional stirring pile is characterized in that being that the coaxial relative direction biography that realizes turns above, stirring concrete earth is even, pile-forming effect is good, but shortcoming is, two-way stirring power box is heavy, the patent No. 200410065861.4 of such as national publication mandate or ZL2008 10019933.X belong to single-axis bidirectional and stir, it constructs them and employs two powerful pinwheel cycloids of the same type to drive two-way inside and outside drilling rod, it is suspended on rig pylon heavy, telephone-moving is slow, more can not realize double-shaft two-way and bore lower two pile-type simultaneously, its reason is caused by headstock heaviness, pylon cannot hang two dynamical systems to creep into double-shaft two-way simultaneously and has stirred two overlap joints pile-type side by side, especially going along with sb. to guard him pile-type, to highlight its mobile drilling tool of heaviness slow, inefficiency, all generally have employed two-way stirring in China coast city with road in recent years and do Soft Soil Layer reinforcing, fender post, reaming dowel pin type stake etc., its equipment investment is little, spray pressure is low, material requested cost is low in addition, s' adopt by most of designing unit, be exactly that this equipment is erect higher only, tower suspension systematic comparison is heavy, limit to and drilled double-shaft two-way stirring simultaneously, make construction speed slow, namely add power consumption and turn increase operating expenses.
For the problem in correlation technique, at present effective solution is not yet proposed.
Utility model content
The purpose of this utility model is to provide a kind of double-shaft two-way agitation pile equipment, to overcome currently available technology above shortcomings.
The purpose of this utility model is achieved through the following technical solutions:
A kind of double-shaft two-way agitation pile equipment, comprise chassis, described chassis is provided with steel work stand, the left and right sides of described steel work stand is symmetrically arranged with two boxes, be provided with worm speed reducer in described box, the lower end of described worm speed reducer is provided with power head mechanism, and described power head mechanism is connected to outer drilling rod, described outer drilling rod is connected to interior drilling rod, described interior drilling rod and outer drilling rod are provided with agitation blades.
Further, described agitation blades is fixed on interior drilling rod and outer drilling rod by blade fastening clamp, and described interior drilling rod and outer drilling rod arrange gear mud device.
Further, described agitation blades comprises intra vane and outer leafs.
Wherein, the construction method of described double-shaft two-way mixing plant, comprises the following steps
Step 1: carry out the preparation that Bidirectional double-stirring mixes construction, and
Step 2: after preparation being carried out, opens mixing plant; Mixing plant utilizes the own wt of two power head mechanisms to stir downwards along the leading truck in steel work stand, in stake, inject cement paste by grouting equipment again simultaneously, and four groups of agitation blades on the interior drilling rod be arranged on below power head mechanism and outer drilling rod carry out positive and negative two-way stirring cement paste simultaneously, until be stirred to desired depth, wherein, described step 2 specifically comprises:
Step 2.1: after stirring completes preliminary pile, close grouting equipment, mixing plant is enhanced in stake, and in the process promoted, control power head mechanism direction contrary with during pile for the direction furnishing of stirring is shifted out, until after interior drilling rod shifts out cement paste, open grouting equipment again and carry out secondary agitation slip casting in pile body, until note into cement paste to pile body outside ejection position;
Step 2.2: after the thorough pile of pile body, is displaced to down to be mixed two pile body places by mixing plant, clear up the cement paste on stirring vane simultaneously, then aims at while next wanting two pile bodies to be mixed to carry out two pile bodies and carries out stirring construction.
Further, in described step 2, the mixing speed of described Bidirectional double-stirring mixing equipment is no more than 1m/min, and the Keep agitation time is no less than 15s.
Further, described step 1 specifically comprises:
Step 1.1: cleaning job site, guarantees the grading in place;
Step 1.2: after job site is cleared up, arranges control point and center line on construction ground according to construction drawing, and carries out safekeeping to control point and center line, then carries out roadbed treatment to job site, ensures that roadbed is enough hard;
Step 1.3: after roadbed treatment is good, is arranged on Bidirectional double-stirring mixing equipment on roadbed, and on roadbed, lay mixing plant moving guide rail, then prepares the cement grout needing to inject in pile body;
Step 1.4: after treating that the installation of equipment and batching are ready to, carries out start debugging, checks the service behavior of unit, collect detected parameters, if existing problems, shuts down and finds out reason, and
Step 1.5: according to collect and operational factor machine is adjusted to perfect condition.
Further, described step 1.2 also comprises:
According to the true fixed pile of construction drawing, and be numbered stake position, range deviation can not more than 2cm anyhow for the center simultaneously between guarantee stake position.
Further, described step 1.3 comprises:
Step 1.3.1: the verticality adjusting the steel work stand of mixing plant, ensure that perpendicularity deviation is less than 1.2%, and mixing plant is moved on the center line of pile body, then power head mechanism (5) is suspended in steel work stand (2), and ensure that power head mechanism aims at pile body to be mixed, guarantee that the centre distance deviation of power head mechanism and pile body is less than 4cm simultaneously;
Step 1.3.2: after equipment installs, configuration cement paste, wherein needs to prepare grouting equipment and two agitators, the pressure of grouting equipment is transferred to suitable numerical value simultaneously, and agitator is used for stirring agitator is used for storage of water mud;
Step 1.3.3: the pile body according to different geology configures the cement grout be consistent.
Further, described step 1.4 comprises
Step 1.4.1: carry out debugging running after unit is ready to;
Step 1.4.2: determine that drill bit enters the electric current of soil layer, drilling rod enters the perturbation amplitude in soil, and the degree of tightness situation of the adpting flange of drilling rod and power head mechanism;
Step 1.4.3: determine the density of cement grout and the conveying capacity root pressure of delivery pump;
Step 1.4.4: the setting angle of inspection agitation blades, whether the bolt detecting gear mud device is fastening;
Step 1.4.5: collect detected parameters.
The beneficial effects of the utility model are: equipment investment is little, spray pressure is low, material requested cost is low in addition, double-shaft two-way stirs, and allows construction speed block, namely decreases power consumption and additionally reduces operating expenses, the utility model can also reduction of erection time greatly in addition, reduce project cost, work progress is the unexcellent dynamic contiguous soil body again, more can not produce surface settlement.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the double-shaft two-way agitation pile equipment elevation according to the utility model embodiment;
Fig. 2 is the double-shaft two-way agitation pile equipment side view according to the utility model embodiment;
Fig. 3 is the agitation blades schematic diagram according to the utility model embodiment.
In figure:
1, chassis; 2, steel work stand; 3, box; 4, worm-gear speed reducer; 5, power head mechanism; 6, outer drilling rod; 7, interior drilling rod; 8, agitation blades; 9, mud device is kept off; 10, intra vane; 11, outer leafs; 12, blade fastening clamp;
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art obtain, all belongs to the scope of the utility model protection.
As shown in Figure 1-2, according to embodiment of the present utility model, provide a kind of double-shaft two-way agitation pile equipment, comprise chassis 1, described chassis 1 is provided with steel work stand 2, the left and right sides of described steel work stand 2 is symmetrically arranged with two boxes 3, worm speed reducer 4 is provided with in described box 3, the lower end of described worm speed reducer 4 is provided with power head mechanism 5, described power head mechanism 5 is connected to outer drilling rod 6, described outer drilling rod 6 is connected to interior drilling rod 7, described interior drilling rod 7 and outer drilling rod 6 are provided with agitation blades 8.
Further, with reference to Fig. 3, in one embodiment, described agitation blades 8 is fixed on interior drilling rod 7 and outer drilling rod 6 by blade fastening clamp 12, and described interior drilling rod 6 and outer drilling rod 7 arrange gear mud device 9.
In addition, continue with reference to Fig. 3, in one embodiment, described agitation blades 8 comprises intra vane 10 and outer leafs 11.
Wherein, the construction method of described double-shaft two-way mixing plant comprises the following steps:
Step 1, carries out the preparation that Bidirectional double-stirring mixes construction, and
Step 2, after preparation being carried out, opens mixing plant; Mixing plant leans on the own wt of two power head mechanisms 5 to stir downwards along the leading truck in steel work stand 2, in stake, inject cement paste by grouting equipment again simultaneously, and the interior drilling rod 7 be arranged on below power head mechanism 5 and and outer drilling rod 6 on four groups of agitation blades 8 carry out positive and negative two-way stirring cement paste simultaneously, until be stirred to desired depth, wherein the mixing speed of Bidirectional double-stirring mixing equipment is no more than 1m/min per minute, the Keep agitation time is no less than 15s, wherein, described step 2 comprises:
Step 2.1: after stirring completes pile, close grouting equipment, and mixing plant is enhanced in stake, and in the process promoted, control power head mechanism 5 direction contrary with during pile for the direction furnishing of stirring is shifted out, until after interior drilling rod 7 shifts out cement paste, open grouting equipment again and carry out secondary grouting in pile body, until note into cement paste to pile body outside ejection position;
Step 2.2: after the thorough pile of pile body, is displaced to lower two pile bodies by mixing plant, clear up the cement paste on stirring vane 8 simultaneously, then aims at while the pile body that next will stir carries out two pile bodies and stirs construction.
Further, described step 1 specifically comprises:
Step 1.1: cleaning job site, guarantee the grading in place, remove obstruction on the ground, guarantee that agitation driller telephone-moving is reliable, remove the ratchel of the stake holes position that underground will be stirred, tree root, household garbage, circuit, place is in low-lying location place, gutter drainage is dug in time by ditch pool place, and desilting place backfills, and ensures that subgrade rating should allow the long semitrailer of haulage vehicle 12 meters to pass through can to sink for good.
Step 1.2: again control point and center line are set on construction ground according to construction drawing after job site has been cleared up, and safekeeping is carried out to control point and center line, make prompting poster simultaneously, then roadbed treatment is carried out to job site and ensure that roadbed is enough hard; And
Step 1.3: after roadbed treatment is good, is arranged on Bidirectional double-stirring mixing equipment on roadbed, and on roadbed, lay mixing plant moving guide rail, then prepares the cement grout needing to inject in pile body; And
Step 1.4: after the installation of equipment and batching are ready to, carries out start debugging, checks the service behavior of unit, if reason is found out in existing problems shutdown, and
Step 1.5: according to collect and operational factor machine is adjusted to perfect condition.
Further, described step 1.2 comprises:
Step 1.2.1: determine stake position according to drawing, traverse station is completed before construction, the repetition measurement work of bench mark, submit a report asking for relevant design and approve position, rear releasing stake position with supervising engineer, and stake position center identification on work, sequence pile No., stake can not be greater than 2cm anyhow with the centre deviation between stake, two piles are simultaneously realized in order to ensure double-shaft two-way, to design when designing stake number as far as possible anyhow become even numbers, beat with few seldom to beat, as being inevitably designed to odd number stake anyhow, also in work progress, the drilling rod below a two-way stirring case during last pile remaining, can be removed, stay wherein one do single-axis bidirectional stir.
Further, described step 1.3 comprises:
Step 1.3.1: the verticality adjusting the steel work stand of mixing plant, ensure that perpendicularity deviation is less than 1.2%, and mixing plant is moved on the center line of pile body, then power head mechanism 5 is suspended in steel work stand 2, and ensure that power head mechanism aims at the pile body that will stir, guarantee that the centre distance deviation of power head mechanism and pile body is less than 4cm simultaneously; Then carry out
Step 1.3.2: configure cement paste after equipment installs, wherein need to prepare grouting equipment and two agitators, the pressure of grouting equipment is transferred to suitable numerical value simultaneously, and agitator is used for stirring agitator is used for storage of water mud, wherein the configuration of cement grout comprises two grouting equipments and extends to slurry casting machine above each agitator tank each via slip casting pipeline, grouting equipment pressure is being set between 0.3--0.6 MPa, two agitators, a stirring, a slurry storage bucket, < also can dig an amount hole, side storing at least two stake slurries on the spot also can > agitator have a 2.2kw pinwheel cycloid to use as mixing slurries thoroughly as storage slurries, the slurries gravity flow of mixing thoroughly is placed into slurry storage bucket, multilayer screen cloth multiple filtration has been installed in slurry storage bucket, the whitewashing mouth that drilling rod is preposition should not be blocked like this, article two, flexible pipe is connected two grouting equipments as midge pipeline, require sealing, fasten and configure metering device,
Step 1.3.3: the pile body according to different geology configures the cement grout be consistent; The cement grout of configuration can be the silicate sour water mud of 32.5 with reference to grade of cement, water/binder ratio is 0.5, cement mixing content 17%, calcium lignosulfonate volume is mix cement weight 0.3%, 2% of gypsum or lime watering quantity, as can be suitably added hydrability physical material when running into construction by the sea or too much underground water, get out the materials such as the cement required for constructing, and start to start to stir in agitator.
Further, described step 1.4 comprises:
Step 1.4.1: carry out debugging running after unit is ready to; Pile center's point that will stir is aimed at the center of two power head mechanisms wherein adjusted in steel work stand 2, two power head mechanisms 5 on column can tackle piles with different column pitch by spacing 80cm maximal regulated spacing 200cm between the two, drilling rod front end installs agitation blades 8 respectively, gear mud device 9, by gear mud device 9, the space up grout of cement paste toward the outer drilling rod 6 of interior brill drilling rod 7 can be blocked completely, cement paste is controlled between two groups of agitation blades 8, ensure that cement grout is uniformly distributed in pile body to stir, guarantee pile quality.
Step 1.4.2: determine that drill bit enters the electric current of soil layer, and drilling rod enters the perturbation amplitude in soil, and the degree of tightness situation of the adpting flange of drilling rod and power head mechanism;
Step 1.4.3: determine the density of cement grout and the conveying capacity root pressure of delivery pump;
Step 1.4.4: the setting angle of inspection agitation blades 8, whether the bolt detecting gear mud device 9 is fastening,
Step 1.4.5: collect detected parameters.
When specifically using, power head mechanism 5 is connected to interior drilling rod 7 and outer drilling rod 6 with one heart, form concentric co-axial two-way stirring drilling rod, agitation blades 8 installed by interior drilling rod 7 and outer drilling rod 6 and outside drilling rod 6 blade with devising a very unique block pulp liquid device 9 between interior drilling rod 7 blade, its design is the space of inside and outside drilling rod to be wrapped in, seamless, and interior drilling rod 7, outer drilling rod 6 different directions rotates unaffected again, effectively solve traditional double to drilling rod because the cement grout sprayed after burying is by interior drilling rod 7, the space of outer drilling rod 6 pours in drilling rod and emerges toward drilling rod top, both inside and outside drilling rod frictional force had been added, by the pile quality enhancing agitation pile.
In sum, by means of technique scheme of the present utility model, by arrange two power head mechanisms and power head mechanism is respectively arranged with drilling rod and agitation blades, and then reach the effect of Double shaft stirring, and, it is little that double-shaft two-way stirring also has equipment investment, and construction speed is fast, the features such as project cost is low.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. a double-shaft two-way agitation pile equipment, comprise chassis (1), described chassis (1) is provided with steel work stand (2), it is characterized in that, the left and right sides of described steel work stand (2) is symmetrically arranged with two boxes (3), worm speed reducer (4) is provided with in described box (3), the lower end of described worm speed reducer (4) is provided with power head mechanism (5), described power head mechanism (5) is connected to outer drilling rod (6), described outer drilling rod (6) is connected to interior drilling rod (7), described interior drilling rod (7) and outer drilling rod (6) are provided with agitation blades (8).
2. double-shaft two-way agitation pile equipment according to claim 1, it is characterized in that, described agitation blades (8) is fixed on interior drilling rod (7) and outer drilling rod (6) by blade fastening clamp (12), and described interior drilling rod (6) and outer drilling rod (7) arrange gear mud device (9).
3. double-shaft two-way agitation pile equipment according to claim 1, it is characterized in that, described agitation blades (8) comprises intra vane (10) and outer leafs (11).
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CN104372794A (en) * | 2014-11-14 | 2015-02-25 | 宁波高新区科宁机械设备有限公司 | Double-shaft bidirectional stirring pile equipment and construction method |
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CN104372794A (en) * | 2014-11-14 | 2015-02-25 | 宁波高新区科宁机械设备有限公司 | Double-shaft bidirectional stirring pile equipment and construction method |
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