CN204228669U - A kind of rail test block - Google Patents

A kind of rail test block Download PDF

Info

Publication number
CN204228669U
CN204228669U CN201420621224.XU CN201420621224U CN204228669U CN 204228669 U CN204228669 U CN 204228669U CN 201420621224 U CN201420621224 U CN 201420621224U CN 204228669 U CN204228669 U CN 204228669U
Authority
CN
China
Prior art keywords
rail
saw kerf
bolt hole
hole
test block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201420621224.XU
Other languages
Chinese (zh)
Inventor
谭群林
李红梁
曹经纬
夏浪
王君
罗江平
邓亦农
罗文胜
廖时才
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuzhou CRRC Times Electric Co Ltd
Original Assignee
Zhuzhou CSR Times Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuzhou CSR Times Electric Co Ltd filed Critical Zhuzhou CSR Times Electric Co Ltd
Priority to CN201420621224.XU priority Critical patent/CN204228669U/en
Application granted granted Critical
Publication of CN204228669U publication Critical patent/CN204228669U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Machines For Laying And Maintaining Railways (AREA)

Abstract

The utility model discloses a kind of rail test block, rail test block is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulate rail head regio defect rail head cross-drilled hole, for simulating any one or a few hurt in the flange of rail saw kerf of flange of rail position crackle.The test block of the utility model rail can dynamically provide the rail defects and failures sample basically identical with dedicated line for rail examination operation, for the various rail defects and failureses of analog ultrasonic wave Non-Destructive Testing, meets the needs of rail examination actual conditions in all directions.

Description

A kind of rail test block
Technical field
The utility model relates to inspection technique field, especially relates to a kind of rail test block being applied to railway engineering field rail examination dynamic test.
Background technology
UT (Ultrasonic Testing) is the most widely used general a kind of flaw detection mode in detection technique field, the exploitation of non-destructive detecting device and test, all be unable to do without detected object.The major function of ultrasonic rail flaw detection operation is exactly detect the hurt that rail itself exists, such as: the core of Rail head wound, vertically splitting, the Crack In Bolt Hole in web of the rail portion, flange of rail selenodont hurt, and various welding, hurt etc. caused by fatigue.Therefore, how to concentrate, complete, provide these hurt detected objects all sidedly, be an important ring of Ultrasonic Nondestructive.Domestic have a lot of mould producer to provide multiple hurt test block, but these hurt test blocks have a common feature, are exactly all can only carry out static test, and can not provide dynamic test.At present, the ultrasonic test equipment being applied to railway engineering field mainly contains: defectoscope and rail-defect detector car.Wherein, what rail-defect detector car flaw detection operation adopted is the wheel sensor detection mode that 30 passages are taken turns in 6 spies, framework composition is respectively arranged side by side 3 along the both sides perpendicular to rail-defect detector car traffic direction and visits wheel.At home, steel rail ultrasonic flaw detecting debugging builds a rail defects and failures test wire exactly with the Main Means demarcated, and rail defects and failures test wire simulates various rail defects and failures.Wherein, in the prior art, relevant to the utility model technical scheme master has rail defects and failures calibration line and disk rail test unit.
(1) rail defects and failures calibration line mode is the relatively straight railway line utilizing a section infrequently to use on non-main track, and it is made up of accelerating sections and test section two parts.Wherein, the distance of accelerating sections is at 4 ~ 6 kilometers, and test section adopts the rail of the prefabricated various hurt of 10 12.5 meters to form.Its principal feature is: the test mode adopting " it is motionless that car moves rail ", close to real test environment, has accelerating sections, longer between test section, is applicable to high speed test and its special calibrating.Its shortcoming is: need dedicated line, has requirement to line length, and rail replacement is inconvenient, does not utilize and is integrated in laboratory.In addition, the cost of which is very high, uses the impact being subject to railway dispatching.
(2) disk rail test unit utilizes a ring device, and device edge is the rail of simulation, is provided with various hurt thereon, and test timer centrally rotates, as shown in Figure 1.Disk rail test unit comprises annular rail 201, rail fixed support 202, driving motor 203, speed reduction gearing 204, ring protection wall 205, coupled water nozzle 206, visits wheel unit 207, drainage arrangement 208, coupling water source 209 and power supply and protective device 210.Its principal feature is: the test mode adopting " rail motor-car is motionless ", can reach certain speed, also can arrange a certain amount of hurt thereon.Its shortcoming is: circular rail has larger difference with the actual rail used, and is subject to constraint.Because circular rail can not design very large, use the rail that can not there is small curve radius like this in reality, this damage set-up mode has larger gap with the actual hurt object detected, and is also unfavorable for installing checkout equipment.
Therefore, exploitation one can dynamically provide omnibearing hurt experimental enviroment for rail examination operation, simultaneously easy and simple to handle, arrange flexibly, little, strong adaptability affected by environment, rail test block with low cost become current problem demanding prompt solution.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of rail test block, the rail defects and failures sample basically identical with dedicated line can be dynamically provided for rail examination operation, for the various rail defects and failureses of analog ultrasonic wave Non-Destructive Testing, meet the needs of rail examination actual conditions in all directions.
In order to realize above-mentioned utility model object, the utility model specifically provides a kind of technic relization scheme of rail test block, described rail test block is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulate rail head regio defect rail head cross-drilled hole, for simulating any one or a few hurt in the flange of rail saw kerf of flange of rail position crackle.
Preferably, described rail test block comprises the first test block, described first test block is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, and for simulating any one or the two kinds of hurts in the web of the rail cross-drilled hole of web of the rail regio defect.
Preferably, described rail test block comprises the second test block, described second test block is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
Preferably, described rail test block comprises the 3rd test block, described 3rd test block is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
Preferably, described first test block is provided with bolt hole, and described bolt hole comprises the two ends being positioned at described first test block, the bolt hole one be intervally installed, bolt hole two, bolt hole three, bolt hole four, bolt hole five and bolt hole six.Described bolt hole one, bolt hole two, bolt hole three are positioned at one end of described first test block, and described bolt hole four, bolt hole five and bolt hole six are positioned at the other end of described first test block.
The bolt hole saw kerf of described first test block comprises following any one or the multiple saw kerf that are arranged at described bolt hole:
Saw kerf A11: the quadrant being positioned at described bolt hole one, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B13: three quadrants being positioned at described bolt hole two, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole two, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B11: the quadrant being positioned at described bolt hole two, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole two, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C14: the four-quadrant being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C12: the two quadrant being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F14: the two quadrant being positioned at described bolt hole six, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of described first test block comprises following any one or the multiple cross-drilled hole that are disposed on web of the rail position in the middle part of described first test block:
Cross-drilled hole K11: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K12: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K13: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K14: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K15: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K16: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K17: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K18: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K19: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 7 ~ 9mm on the right side of the level being positioned at described bolt hole four edge, between cross-drilled hole K19 and bolt hole four, the distance in axle center is 23 ~ 29mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K10: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 4.5 ~ 5.5mm on the right side of the level being positioned at described bolt hole five edge, between cross-drilled hole K10 and bolt hole five, the distance in axle center is 20 ~ 26mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm.
Preferably, described second test block is provided with bolt hole, and described bolt hole comprises the two ends being positioned at described second test block, the bolt hole one be intervally installed, bolt hole two, bolt hole three, bolt hole four, bolt hole five and bolt hole six.Described bolt hole one, bolt hole two, bolt hole three are positioned at one end of described second test block, and described bolt hole four, bolt hole five and bolt hole six are positioned at the other end of described second test block.
The bolt hole saw kerf of described second test block comprises following any one or the multiple saw kerf that are arranged at described bolt hole:
Saw kerf B23: three quadrants being positioned at described bolt hole two, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B22: the two quadrant being positioned at described bolt hole two, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A26: the right side being positioned at described bolt hole one edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole one, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F25: the left side being positioned at described bolt hole hexagon edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole six, and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A23: three quadrants being positioned at described bolt hole one, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C21: the quadrant being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C23: three quadrants being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D24: the four-quadrant being positioned at described bolt hole four, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D22: the two quadrant being positioned at described bolt hole four, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F22: the two quadrant being positioned at described bolt hole six, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The rail head cross-drilled hole of described second test block comprises following any one or the multiple cross-drilled hole that are disposed on rail head position in the middle part of described second test block:
Cross-drilled hole AF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole AG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole C: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 50 ~ 60mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole L: the flange of rail being parallel to rail, becomes 15 ° ~ 20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K: the flange of rail being parallel to rail, becomes-15 ° ~-20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of described second test block comprises following any one or the multiple saw kerf that are disposed on flange of rail position in the middle part of described second test block:
Saw kerf G21: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G22: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G23: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 6 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
Preferably, described 3rd test block is provided with bolt hole, and described bolt hole comprises the two ends being positioned at described 3rd test block, the bolt hole one be intervally installed, bolt hole two, bolt hole three, bolt hole four, bolt hole five and bolt hole six.Described bolt hole one, bolt hole two, bolt hole three are positioned at one end of described 3rd test block, and described bolt hole four, bolt hole five and bolt hole six are positioned at the other end of described 3rd test block.
The bolt hole saw kerf of described 3rd test block comprises following any one or the multiple saw kerf that are arranged at described bolt hole:
Saw kerf B33: three quadrants being positioned at described bolt hole two, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B32: the two quadrant being positioned at described bolt hole two, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A36: the right side being positioned at described bolt hole one edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole one, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F35: the left side being positioned at described bolt hole hexagon edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole six, and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A33: three quadrants being positioned at described bolt hole one, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C31: the quadrant being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C33: three quadrants being positioned at described bolt hole three, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D34: the four-quadrant being positioned at described bolt hole four, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D32: the two quadrant being positioned at described bolt hole four, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F32: the two quadrant being positioned at described bolt hole six, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of described 3rd test block comprises following any one or the multiple cross-drilled hole that are disposed on web of the rail position in the middle part of described 3rd test block:
Cross-drilled hole K32: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 55 ~ 65mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K33: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 80 ~ 100mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K34: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 130mm, and aperture is 4.5 ~ 5.5mm;
The rail head cross-drilled hole of described 3rd test block comprises following any one or the multiple cross-drilled hole that are disposed on rail head position in the middle part of described 3rd test block:
Cross-drilled hole K31: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 12 ~ 18mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K35: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 27 ~ 33mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of described 3rd test block comprises following any one or the multiple saw kerf that are disposed on flange of rail position in the middle part of described 3rd test block:
Saw kerf G31: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G32: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G33: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 5 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
Preferably, the rail of described first test block, the second test block and the 3rd test block is heavily respectively 43 ~ 70kg.
Preferably, the rail of described first test block, the second test block and the 3rd test block is long is respectively 1 ~ 3m.
Preferably, described rail comprises bolt hole saw kerf, web of the rail cross-drilled hole, rail head cross-drilled hole, and flange of rail saw kerf all adopts epoxy resin to seal in any one or a few interior hurt.
By implementing the technical scheme of the rail test block that above-mentioned the utility model provides, there is following technique effect:
(1) test block of the utility model rail can dynamically provide the rail defects and failures sample basically identical with dedicated line for rail examination operation, for the various rail defects and failureses of analog ultrasonic wave Non-Destructive Testing, meet the needs of rail examination actual conditions in all directions;
(2) the utility model rail test block fixed form is flexible, can combination in any, change detected object arbitrarily, both the hurt presentation mode of calibration line mode had been possessed, can conform to actual detection case again, be convenient to be integrated in laboratory or the place little to site requirements, cost of investment is low, the construction period is short;
(3) the utility model rail test block perfect in shape and function is reliable, volume is little, lightweight, easy for installation, less, easy through engineering approaches affected by environment, little by artificial restraining factors, outdoor can be arranged at and also can be built in indoor, be applicable to the use of experimental study.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below.Apparently, the accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, can also obtain other embodiment according to these accompanying drawings.
Fig. 1 is the structure composition schematic diagram of prior art disk rail test unit;
Fig. 2 is the structure composition schematic diagram of a kind of embodiment of the utility model rail test block;
Fig. 3 is the cross-sectional view of a kind of embodiment of the utility model rail test block;
Fig. 4 is the hurt structural representation of the first test block in a kind of embodiment of the utility model rail test block;
Fig. 5 is the hurt structural representation of the second test block in a kind of embodiment of the utility model rail test block;
Fig. 6 is the hurt structural representation of the 3rd test block in a kind of embodiment of the utility model rail test block;
Fig. 7 is the hurt cross-sectional view of the first test block in a kind of embodiment of the utility model rail test block;
Fig. 8 is that in a kind of embodiment of the utility model rail test block, the second test block hurt overlooks the cross-sectional view on direction;
Fig. 9 is the hurt cross-sectional view of the second test block in a kind of embodiment of the utility model rail test block;
Figure 10 is the hurt cross-sectional view of the 3rd test block in a kind of embodiment of the utility model rail test block;
Figure 11 is the cross-sectional view of rail test block flange of rail hurt in a kind of embodiment of the utility model rail test block;
Figure 12 is the part section structural representation of flange of rail hurt in Figure 11;
Figure 13 is the structure composition schematic diagram of a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 14 is the structure composition schematic diagram of support frame in a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 15 is the structure composition schematic diagram of sliding platform in a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 16 is the structural representation of a kind of embodiment medium velocity of rail examination dynamic testing equipment measurement mechanism in the utility model;
Figure 17 is the structural representation of coupled water jetting system in a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 18 is the cross-sectional view of improved rail anchor assembly in a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 19 is the structure composition schematic diagram visiting wheel apparatus in the utility model in a kind of embodiment of rail examination dynamic testing equipment;
Figure 20 is the cross-sectional view of a kind of embodiment of rail examination dynamic testing equipment in the utility model;
Figure 21 is the principle of work schematic diagram of a kind of embodiment of rail examination dynamic testing equipment in the utility model;
In figure: 1-support frame, 2-sliding platform, the test block of 3-rail, 4-servicing unit, 5-visits wheel apparatus, 11-under(-)chassis, 12-Adjustable supporter, 13-holder, 14-height adjusting screw rod, 21-support groove, 22-slide rail, 23-spring backstop, 24-handrail, 25-improved rail anchor assembly, 26-fixes chute, 30-bolt hole, 31-first test block, 32-second test block, 33-the 3rd test block, 34-flange of rail hurt, 41-velocity measuring device, 411-tachometer disk, 412-speed gear, 413-tests the speed holder, 414-speed encoder, 42-coupled water jetting system, the flexible spray boom of 421-, 422-ball valve, 423-nozzle, 424-water trap, 51-visits wheel, 52-framework forms, 201-annular rail, 202-rail fixed support, 203-driving motor, 204-speed reduction gearing, 205-ring protection wall, 206-coupled water nozzle, 207-visits wheel unit, 208-drainage arrangement, 209-is coupled water source, 210-powers and protective device.
Embodiment
For making the object of the utility model embodiment, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the utility model embodiment, clear, complete description is carried out to the technical scheme in the utility model embodiment.Obviously, described embodiment is only a part of embodiment of the present utility model, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making other embodiments all obtained under creative work prerequisite, all belong to the scope of the utility model protection.
As shown in accompanying drawing 2 to accompanying drawing 21, give the test block of the utility model rail, and the specific embodiment of rail examination dynamic testing equipment that the utility model is applied, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Embodiment 1:
As accompanying drawing 2,3,4, shown in 5 and 6, the specific embodiment of rail test block in the utility model method, rail test block 3 be provided with on rail bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulate rail head regio defect rail head cross-drilled hole, for simulating any one or a few hurt in the flange of rail saw kerf of flange of rail position crackle.The rail test block 3 that the utility model specific embodiment describes can provide the hurt sample basically identical with dedicated line, for the various rail defects and failureses of analog ultrasonic wave Non-Destructive Testing, meets the needs of rail examination actual conditions in all directions.
Rail test block 3 comprises the bolt hole saw kerf the first test block 31, first test block 31 is provided with for simulating Crack In Bolt Hole, and for simulating any one or the two kinds of hurts in the web of the rail cross-drilled hole of web of the rail regio defect.
Rail test block 3 comprises the second test block 32, second test block 32 is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
Rail test block 3 comprises the 3rd test block 33,3rd test block 33 is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
As accompanying drawing 2,3, shown in 4 and 7, first test block 31 is provided with bolt hole 30, bolt hole 30 comprises the two ends being positioned at the first test block 31, the bolt hole 1 be intervally installed, bolt hole 2 102, bolt hole 3 103, bolt hole 4 104, bolt hole 5 105 and bolt hole 6 106.Bolt hole 1, bolt hole 2 102, bolt hole 3 103 are positioned at one end of the first test block 31, and bolt hole 4 104, bolt hole 5 105 and bolt hole 6 106 are positioned at the other end of the first test block 31.The bolt hole saw kerf of the first test block 31 comprises following any one or the multiple saw kerf that are arranged at bolt hole 30:
Saw kerf A11: the quadrant being positioned at bolt hole 1, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 1, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B13: three quadrants being positioned at bolt hole 2 102, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 2 102, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B11: the quadrant being positioned at bolt hole 2 102, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 2 102, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C14: the four-quadrant being positioned at bolt hole 3 103, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 103, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C12: the two quadrant being positioned at bolt hole 3 103, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 103, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F14: the two quadrant being positioned at bolt hole 6 106, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 6 106, the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of the first test block 31 comprises following any one or the multiple cross-drilled hole that are disposed on web of the rail position in the middle part of the first test block 31:
Cross-drilled hole K11: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K12: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K13: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K14: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K15: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K16: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K17: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K18: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K19: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 7 ~ 9mm on the right side of the level being positioned at bolt hole 4 104 edge, between cross-drilled hole K19 and bolt hole 4 104, the distance in axle center is 23 ~ 29mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K10: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 4.5 ~ 5.5mm on the right side of the level being positioned at bolt hole 5 105 edge, between cross-drilled hole K10 and bolt hole 5 105, the distance in axle center is 20 ~ 26mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm.
As accompanying drawing 2,3, shown in 5 and 8, second test block 32 is provided with bolt hole 30, bolt hole 30 comprises the two ends being positioned at the second test block 32, the bolt hole 1 be intervally installed, bolt hole 2 202, bolt hole 3 203, bolt hole 4 204, bolt hole 5 205 and bolt hole 6 206.Bolt hole 1, bolt hole 2 202, bolt hole 3 203 are positioned at one end of the second test block 32, and bolt hole 4 204, bolt hole 5 205 and bolt hole 6 206 are positioned at the other end of the second test block 32.The bolt hole saw kerf of the second test block 32 comprises following any one or the multiple saw kerf that are arranged at bolt hole 30:
Saw kerf B23: three quadrants being positioned at bolt hole 2 202, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 2 202, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B22: the two quadrant being positioned at bolt hole 2 202, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 2 202, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A26: the right side being positioned at bolt hole 1 edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 1, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F25: the left side being positioned at bolt hole 6 206 edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 6 206, and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A23: three quadrants being positioned at bolt hole 1, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 1, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C21: the quadrant being positioned at bolt hole 3 203, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 203, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C23: three quadrants being positioned at bolt hole 3 203, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 203, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D24: the four-quadrant being positioned at bolt hole 4 204, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 4 204, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D22: the two quadrant being positioned at bolt hole 4 204, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 4 204, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F22: the two quadrant being positioned at bolt hole 6 206, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 6 206, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The rail head cross-drilled hole of the second test block 32 comprises following any one or the multiple cross-drilled hole that are disposed on rail head position in the middle part of the second test block 32:
Cross-drilled hole AF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole AG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole C: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 50 ~ 60mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole L: the flange of rail being parallel to rail, becomes 15 ° ~ 20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K: the flange of rail being parallel to rail, becomes-15 ° ~-20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of the second test block 32 comprises following any one or the multiple saw kerf that are disposed on flange of rail position in the middle part of the second test block 32:
Saw kerf G21: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G22: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G23: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 6 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
As accompanying drawing 2,3, shown in 6 and 9,3rd test block 33 is provided with bolt hole 30, bolt hole 30 comprises the two ends being positioned at the 3rd test block 33, the bolt hole 1 be intervally installed, bolt hole 2 302, bolt hole 3 303, bolt hole 4 304, bolt hole 5 305 and bolt hole 6 306.Bolt hole 1, bolt hole 2 302, bolt hole 3 303 are positioned at one end of the 3rd test block 33, and bolt hole 4 304, bolt hole 5 305 and bolt hole 6 306 are positioned at the other end of the 3rd test block 33.The bolt hole saw kerf of the 3rd test block 33 comprises following any one or the multiple saw kerf that are arranged at bolt hole 30:
Saw kerf B33: three quadrants being positioned at bolt hole 2 302, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 2 302, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B32: the two quadrant being positioned at bolt hole 2 302, from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 2 302, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A36: the right side being positioned at bolt hole 1 edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 1, and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F35: the left side being positioned at bolt hole 6 306 edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole 6 306, and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A33: three quadrants being positioned at bolt hole 1, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 1, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C31: the quadrant being positioned at bolt hole 3 303, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 303, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C33: three quadrants being positioned at bolt hole 3 303, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 3 303, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D34: the four-quadrant being positioned at bolt hole 4 304, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 4 304, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D32: the two quadrant being positioned at bolt hole 4 304, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 4 304, the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F32: the two quadrant being positioned at bolt hole 6 306, from the horizontal by 33.5 ° ~ 41.5 ° angles, become 47.5 ° ~ 57.5 ° angles with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole 6 306, the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of the 3rd test block 33 comprises following any one or the multiple cross-drilled hole that are disposed on web of the rail position in the middle part of the 3rd test block 33:
Cross-drilled hole K32: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 55 ~ 65mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K33: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 80 ~ 100mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K34: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 130mm, and aperture is 4.5 ~ 5.5mm;
The rail head cross-drilled hole of the 3rd test block 33 comprises following any one or the multiple cross-drilled hole that are disposed on rail head position in the middle part of the 3rd test block 33:
Cross-drilled hole K31: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 12 ~ 18mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K35: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 27 ~ 33mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of the 3rd test block 33 comprises following any one or the multiple saw kerf that are disposed on flange of rail position in the middle part of the 3rd test block 33:
Saw kerf G31: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G32: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G33: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 5 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
As shown in Figure 11, be the cross-sectional view of rail test block 3 flange of rail hurt, the center position of rail test block 3 flange of rail is provided with flange of rail hurt 34, and flange of rail hurt 34 is flange of rail saw kerf, is also called flange of rail central vertical saw kerf.Wherein, the position that in figure, H1 refers to is the rail head position of rail test block 3, and H2 is web of the rail position, and H3 is flange of rail position.Accompanying drawing 12 is part section structural parameters schematic diagram of flange of rail hurt 34 in accompanying drawing 11.
The rail of the first test block 31, second test block 32 and the 3rd test block 33 is heavily respectively 43 ~ 70kg.The rail of the first test block 31, second test block 32 and the 3rd test block 33 is long is respectively 1 ~ 3m.
Above-mentioned first test block 31, second test block 32 and the 3rd test block 33, and the Manual damage in the first test block 31, second test block 32 and the 3rd test block 33 all can combination in any.As shown in Figures 2 and 3, for above-mentioned first test block 31, second test block 32 and the 3rd test block 33 in order assembled arrangement become one bar of rail.Rail comprises bolt hole saw kerf, web of the rail cross-drilled hole, rail head cross-drilled hole, and flange of rail saw kerf all adopts epoxy resin to seal in any one or a few interior (more than two or three) hurt.Embodiment 2:
As the utility model one preferably specific embodiment, embodiment 4 gives the concrete technology parameter of rail test block 3.The rail test block 3 of Ultrasonic Detection is needed to comprise three test blocks altogether, be the first test block 31, second test block 32 and the 3rd test block 33 respectively, rail test block three, processes by the new rail of the P60 of 1.4 meters, bolt hole is opened according to standard size in joint, and all bolts hole need be stupefied.The rail level of rail is smooth, without undulatory wear, without flake-off block, scratch, fish scale wound, soldering layer, the defect such as uneven.Rail mother metal is through Ultrasonic Detection no significant defect, and trackside face, flange of rail face are without obvious corrosion and scar.Groove groove (saw kerf) width of bolt hole is 0.3 ~ 0.5mm, and groove groove (saw kerf) width of the flange of rail is 0.2 ~ 0.3mm.Rail profile carves test block message identification, as: " GTS-T1 ", " No:0001 ", " processing factory's title " etc., rail comprises bolt hole saw kerf, web of the rail cross-drilled hole, rail head cross-drilled hole, and flange of rail saw kerf all adopts epoxy resin to seal in interior hurt, design parameter as accompanying drawing 7,8, shown in 9 and 10.
The hurt numbering principle of each test block is:
(1) each test block is numbered Kmn all separately, and m is test block numbering, and n is hurt numbering, and the side of outwards pointing out in drawing in accompanying drawing 2 to accompanying drawing 10 is outside.
(2) bolt hole saw kerf: six bolts hole are from left to right numbered A, B, C, D, E, F respectively.Oblique saw kerf is numbered according to place quadrant, and upper right position is 1 quadrant, and position, bottom right is 2 quadrants, and position, lower-left is 3 quadrants, and position, upper left is 4 quadrants.Left side jack saw mouth is No. n5, and right side jack saw mouth is No. n6.
(3) cross-drilled hole: letter is K, and number consecutively is Kn1, Kn2, Kn3 etc. from left to right, and the rail head cross-drilled hole in the second test block 32 is numbered according to the title on calibration line.
(4) bottom saw kerf: letter is G, from left to right number consecutively: Gn1, Gn2, Gn3 etc.
The detail parameters of each test block hurt is as follows:
The hurt parameter of the first test block 31
(1) bolt hole saw kerf totally 6, as shown in table 1 below.
Table 1 first test block 31 bolt hole saw kerf parameter list
(2) web of the rail cross-drilled hole totally 10
Table 2 first test block 31 web of the rail cross-drilled hole parameter list
The hurt parameter of the second test block 32
(1) bolt hole saw kerf totally 10
Table 3 second test block 32 bolt hole saw kerf parameter list
(2) rail head cross-drilled hole totally 7
Table 4 second test block 32 rail head cross-drilled hole parameter list
(3) flange of rail central vertical saw kerf totally 3, simulation flange of rail crackle
Table 5 second test block 32 flange of rail saw kerf parameter list
The hurt parameter of the 3rd test block 33
(1) bolt hole saw kerf totally 10, parameter is with the second test block 32
Table 6 the 3rd test block 33 bolt hole saw kerf parameter list
(2) rail head and web of the rail cross-drilled hole totally 5, with aperture different depth
Table 7 the 3rd test block 33 rail head and web of the rail cross-drilled hole parameter list
(3) flange of rail central vertical saw kerf totally 3, size is with the second test block 32, and position is different
Table 8 the 3rd test block 33 flange of rail saw kerf parameter list
Embodiment 3:
As shown in Figure 13, based on the specific embodiment of the rail examination dynamic testing equipment of the utility model method, comprising:
For carrying the support frame 1 of failure detector 5, failure detector 5 is arranged on the top of support frame 1;
Be arranged on the sliding platform 2 bottom support frame 1 movably along support frame 1 length direction, sliding platform 2 is positioned at the below of failure detector 5;
Be arranged on the rail test block 3 on sliding platform 2, rail test block 3 is positioned at the below of failure detector 5, and rail test block 3 can under the drive of sliding platform 2, along the length direction of support frame 1, and move relative to failure detector 5, rail test block 3 is for providing the various hurt simulations of rail;
Servicing unit 4, comprises coupled water jetting system 42, and the surface of contact that the spy that coupled water jetting system 42 is rail test block 3 and failure detector 5 is taken turns between 52 provides coupled water.
As shown in Figure 14, support frame 1 comprises further: under(-)chassis 11, Adjustable supporter 12, holder 13 and height adjusting screw rod 14.Under(-)chassis 11 adopts day glyph framework structure, and Adjustable supporter 12 is positioned at two middle side parts of under(-)chassis 11 length direction.Holder 13 is arranged on the top of Adjustable supporter 12, for fixing failure detector 5.As shown in Figure 19, failure detector 5 comprises spy wheel 51 and framework composition 52 further.Height adjusting screw rod 14 is for finely tuning the relative height between holder 13 and Adjustable supporter 12.Such as accompanying drawing 13,14, in the middle of the utility model specific embodiment shown in 15 and 20, to arrange sliding platform 2 under(-)chassis 11 monolateral and rail test block 3 is introduced rail examination dynamic testing equipment, the utility model device also can be extended to the bilateral implementation arranging sliding platform 2 and rail test block 3 at under(-)chassis 11 easily, neatly.
As shown in Figure 15, sliding platform 2 comprises further: support groove 21, slide rail 22, spring backstop 23 and improved rail anchor assembly 25.Slide rail 22 is arranged at under(-)chassis 11 side along its length, and the bottom of support groove 21 is provided with fixing chute 26, and support groove 21 is arranged on slide rail 22 movably by fixing chute 26.As shown in Figure 18, rail test block 3 is fixed in support groove 21 by improved rail anchor assembly 25, and spring backstop 23 is arranged on under(-)chassis 11 two ends along its length, and is positioned at the two ends of slide rail 22, carries out spacing to the movement of support groove 21.Sliding platform 2 also comprises handrail 24 further, handrail 24 is arranged on any one or both ends of support groove 21, operating personnel promote support groove 21 along slide rail 22 to-and-fro movement by handrail 24, thus make rail test block 3 in support groove 21 relative to failure detector 5 to-and-fro movement.Now, the rail examination dynamic testing equipment that the utility model specific embodiment describes can realize the effect of " rail motor-car is motionless ", only needs single can operation, can without the need to the input of power-equipment.
As shown in Figure 16, servicing unit 4 comprises further: velocity measuring device 41, and velocity measuring device 41 is arranged on under(-)chassis 11.Velocity measuring device 41 comprises further: tachometer disk 411, speed gear 412, test the speed holder 413 and speed encoder 414.Tachometer disk 411, speed gear 412 and speed encoder 414 are all arranged on and test the speed on holder 413, and tachometer disk 411 contacts movably with the sidepiece of support groove 21, the movement of support groove 21 is converted to the rotation of tachometer disk 411.Speed gear 412 contacts movably with tachometer disk 411, the rotation of tachometer disk 411 is converted to the rotation of self, and the rotation of speed gear 412 is changed into velocity pulse by speed encoder 414, and externally exports the translational speed signal of support groove 21.As shown in Figure 17, coupled water jetting system 42 comprises further: flexible spray boom 421, ball valve 422, nozzle 423 and water trap 424.Coupled water is injected into the surface of rail test block 3 successively by water trap 424, ball valve 422, flexible spray boom 421 and nozzle 423, the surface of contact of taking turns between 51 adventitias at the upper surface of rail test block 3 and the spy of failure detector 5 forms moisture film.
In the specific operation process of carrying out the utility model rail examination dynamic testing equipment, rail test block 3 is fixed on sliding platform 2, and the motion of rail test block 3 promotes sliding platform 2 by handrail 24 exactly.Sliding platform 2 drives rail test block 3 to move back and forth, and can realize " rail motor-car is motionless ", and spring backstop 23 makes that sliding platform 2 is unlikely skids off working interface.Meanwhile, spray coupled water by coupled water jetting system 42, make the surface coverage moisture film of rail test block 3, ultrasonic signal is coupled into rail, thus makes ultrasound wave visit the echo data of taking turns and dynamically obtaining hurt from rail.Meanwhile, the movement velocity of rail can be carried out linear convergent rate by the other velocity measuring device 41 in the utility model specific embodiment.
Embodiment 4:
As shown in Figure 20, the specific embodiment of the utility model rail examination dynamic test method, comprises the following steps:
On the top of support frame 1, failure detector 5 is set;
Arrange sliding platform 2 movably along its length in the bottom of support frame 1, sliding platform 2 is positioned at the below of failure detector 5;
Sliding platform 2 arranges rail test block 3, rail test block 3 is positioned at the below of failure detector 5, and rail test block 3 can under the drive of sliding platform 2, along the length direction of support frame 1, and move relative to failure detector 5, rail test block 3 is for providing the various hurt simulations of rail;
Support frame 1 arranges servicing unit 4, and servicing unit 4 comprises coupled water jetting system 42, and the surface of contact that the spy that coupled water jetting system 42 is rail test block 3 and failure detector 5 is taken turns between 52 provides coupled water.
As shown in Figure 21, the top of the rail examination dynamic testing equipment that the utility model specific embodiment describes is divided into visits wheel apparatus 5, and bottom is divided into rail test block 3.In figure, visit the bottom of wheel apparatus 5 and be mounted with three hyperacoustic spy wheels 51, visit the rail level of wheel 51 by the closely connected rail test block 3 of coupled water, rail test block 3 is moved the adventitia motion driving and visit wheel 51, but do not change visit ultrasonic sensor in wheel 51 towards.Once rail test block 3 motion will provide different detection intervals for above-mentioned ultrasonic sensor, thus realize the test method of " rail motor-car is motionless ".Car wherein refers to visits wheel apparatus 5, and the utility model rail examination dynamic testing equipment is exactly design to realize " rail moves ".
Sliding platform 2 comprises support groove 21, slide rail 22, spring backstop 23 and handrail 24 further.Bottom support frame 1, side along its length arranges slide rail 22, arranges fixing chute 26 in the bottom of support groove 21, and support groove 21 is fixed on slide rail 22 by fixing chute 26 movably, rail test block 3 is fixed in support groove 21.When carrying out rail examination dynamic test, operating personnel promote support groove 21 along slide rail 22 to-and-fro movement by the handrail 24 being arranged on any one or both ends of support groove 21, thus make rail test block 3 in support groove 21 relative to failure detector 5 to-and-fro movement.Arrange spring backstop 23 at under(-)chassis 11 two ends along its length, spring backstop 23 is positioned at the two ends of slide rail 22 simultaneously, carries out spacing to the movement of support groove 21.Handrail 24 is used for promoting sliding platform 2 linear running, and the design of Double armrest can singlely promote, and also can doublely promote.Certainly, also support groove 21 can be made along slide rail 22 to-and-fro movement by the mode adopting mechanical reciprocating to promote, thus make rail test block 3 in support groove 21 relative to failure detector 5 to-and-fro movement.The utility model method is applicable to the rail examination dynamic test of 0 ~ 12km/h inspection speed.When adopting the mode of artificial promotion sliding platform 2, device can provide the rail examination dynamic test needs of 0 ~ 6km/h inspection speed.
The under(-)chassis 11 of support frame 1 arranges velocity measuring device 41 further, and velocity measuring device 41 comprises tachometer disk 411, speed gear 412, test the speed holder 413 and speed encoder 414.Tachometer disk 411 contacts movably with the sidepiece of support groove 21, the movement of support groove 21 is converted to the rotation of tachometer disk 411.Speed gear 412 contacts movably with tachometer disk 411, the rotation of tachometer disk 411 is converted to the rotation of self, the rotation of speed gear 412 is changed into velocity pulse by speed encoder 414, and externally exporting the translational speed signal of support groove 21, failure detector 5 externally exports dynamic rail defects and failures echo data.
Rail examination dynamic test method also comprises the manufacturing process of rail test block 3, this process be included in rail test block 3 arranges for simulating Crack In Bolt Hole bolt hole saw kerf, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulate rail head regio defect rail head cross-drilled hole, for simulating any one or a few hurt in the flange of rail saw kerf of flange of rail position crackle.
Rail test block 3 comprises the first test block 31, and the manufacturing process of rail test block 3 is included in the bolt hole saw kerf the first test block 31 arranged for simulating Crack In Bolt Hole further, and for simulating the web of the rail cross-drilled hole of web of the rail regio defect.
Rail test block 3 comprises the second test block 32, the manufacturing process of rail test block 3 be included in further the second test block 32 arranges for simulating Crack In Bolt Hole bolt hole saw kerf, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulating the flange of rail saw kerf of flange of rail position crackle.
Rail test block 3 comprises the 3rd test block 33, the manufacturing process of rail test block 3 be included in further the 3rd test block 33 arranges for simulating Crack In Bolt Hole bolt hole saw kerf, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulating the flange of rail saw kerf of flange of rail position crackle.
By implementing the technical scheme of the rail test block that the utility model specific embodiment describes, following technique effect can be produced:
(1) the rail test block that the utility model specific embodiment describes can dynamically provide the rail defects and failures sample basically identical with dedicated line for rail examination operation, for the various rail defects and failureses of analog ultrasonic wave Non-Destructive Testing, meet the needs of rail examination actual conditions in all directions;
(2) the rail test block fixed form of the utility model specific embodiment description is flexible, can combination in any, change detected object arbitrarily, both the hurt presentation mode of calibration line mode had been possessed, can conform to actual detection case again, be convenient to be integrated in laboratory or the place little to site requirements, cost of investment is low, the construction period is short;
(3) the utility model specific embodiment describe rail test block perfect in shape and function reliable, volume is little, lightweight, easy for installation, less, easy through engineering approaches affected by environment, little by artificial restraining factors, outdoor can be arranged at and also can be built in indoor, be applicable to the use of experimental study.
In this instructions, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is the difference with other embodiments, between each embodiment identical similar portion mutually see.
The above is only preferred embodiment of the present utility model, not does any pro forma restriction to the utility model.Although the utility model discloses as above with preferred embodiment, but and be not used to limit the utility model.Any those of ordinary skill in the art, when not departing from Spirit Essence of the present utility model and technical scheme, the Method and Technology content of above-mentioned announcement all can be utilized to make many possible variations and modification to technical solutions of the utility model, or be revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solutions of the utility model, according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, equivalent replacement, equivalence change and modification, all still belongs to the scope of technical solutions of the utility model protection.

Claims (10)

1. a rail test block, is characterized in that: described rail test block (3) is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulate rail head regio defect rail head cross-drilled hole, for simulating any one or a few hurt in the flange of rail saw kerf of flange of rail position crackle.
2. rail test block according to claim 1, it is characterized in that: described rail test block (3) comprises the first test block (31), described first test block (31) is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, and for simulating any one or the two kinds of hurts in the web of the rail cross-drilled hole of web of the rail regio defect.
3. rail test block according to claim 2, it is characterized in that: described rail test block (3) comprises the second test block (32), described second test block (32) is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
4. rail test block according to claim 3, it is characterized in that: described rail test block (3) comprises the 3rd test block (33), described 3rd test block (33) is provided with the bolt hole saw kerf for simulating Crack In Bolt Hole, for simulate web of the rail regio defect web of the rail cross-drilled hole, for simulating the rail head cross-drilled hole of rail head regio defect, and for simulate flange of rail position crackle flange of rail saw kerf in any one or a few hurt.
5. rail test block according to claim 2, it is characterized in that, described first test block (31) is provided with bolt hole (30), described bolt hole (30) comprises the two ends being positioned at described first test block (31), the bolt hole one (101) be intervally installed, bolt hole two (102), bolt hole three (103), bolt hole four (104), bolt hole five (105) and bolt hole six (106); Described bolt hole one (101), bolt hole two (102), bolt hole three (103) are positioned at one end of described first test block (31), and described bolt hole four (104), bolt hole five (105) and bolt hole six (106) are positioned at the other end of described first test block (31);
The bolt hole saw kerf of described first test block (31) comprises following any one or the multiple saw kerf that are arranged at described bolt hole (30):
Saw kerf A11: the quadrant being positioned at described bolt hole one (101), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one (101), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B13: three quadrants being positioned at described bolt hole two (102), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole two (102), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B11: the quadrant being positioned at described bolt hole two (102), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole two (102), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C14: the four-quadrant being positioned at described bolt hole three (103), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (103), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C12: the two quadrant being positioned at described bolt hole three (103), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (103), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F14: the two quadrant being positioned at described bolt hole six (106), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six (106), the groove depth of saw kerf is 6 ~ 10mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of described first test block (31) comprises following any one or the multiple cross-drilled hole that are disposed on web of the rail position, described first test block (31) middle part:
Cross-drilled hole K11: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K12: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K13: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K14: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 65 ~ 85mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K15: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 1.5 ~ 2.5mm;
Cross-drilled hole K16: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 2.5 ~ 3.5mm;
Cross-drilled hole K17: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K18: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 140mm, and aperture is 7 ~ 9mm;
Cross-drilled hole K19: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 7 ~ 9mm on the right side of the level being positioned at described bolt hole four (104) edge, between cross-drilled hole K19 and bolt hole four (104), the distance in axle center is 23 ~ 29mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K10: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, run through the web of the rail of rail, 4.5 ~ 5.5mm on the right side of the level being positioned at described bolt hole five (105) edge, between cross-drilled hole K10 and bolt hole five (105), the distance in axle center is 20 ~ 26mm, the degree of depth of hole distance of shaft centers rail tread is 87 ~ 107mm, and aperture is 4.5 ~ 5.5mm.
6. rail test block according to claim 3, it is characterized in that, described second test block (32) is provided with bolt hole (30), described bolt hole (30) comprises the two ends being positioned at described second test block (32), the bolt hole one (201) be intervally installed, bolt hole two (202), bolt hole three (203), bolt hole four (204), bolt hole five (205) and bolt hole six (206); Described bolt hole one (201), bolt hole two (202), bolt hole three (203) are positioned at one end of described second test block (32), and described bolt hole four (204), bolt hole five (205) and bolt hole six (206) are positioned at the other end of described second test block (32);
The bolt hole saw kerf of described second test block (32) comprises following any one or the multiple saw kerf that are arranged at described bolt hole (30):
Saw kerf B23: three quadrants being positioned at described bolt hole two (202), from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two (202), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B22: the two quadrant being positioned at described bolt hole two (202), from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two (202), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A26: the right side being positioned at described bolt hole one (201) edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole one (201), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F25: the left side being positioned at described bolt hole six (206) edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole six (206), and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A23: three quadrants being positioned at described bolt hole one (201), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one (201), the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C21: the quadrant being positioned at described bolt hole three (203), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (203), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C23: three quadrants being positioned at described bolt hole three (203), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (203), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D24: the four-quadrant being positioned at described bolt hole four (204), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four (204), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D22: the two quadrant being positioned at described bolt hole four (204), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four (204), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F22: the two quadrant being positioned at described bolt hole six (206), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six (206), the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The rail head cross-drilled hole of described second test block (32) comprises following any one or the multiple cross-drilled hole that are disposed on rail head position, described second test block (32) middle part:
Cross-drilled hole AF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole AG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 18 ~ 22mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BF: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the outside of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole BG: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 30 ~ 40mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole C: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, is arranged at the inner side of rail, and the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 50 ~ 60mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole L: the flange of rail being parallel to rail, becomes 15 ° ~ 20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K: the flange of rail being parallel to rail, becomes-15 ° ~-20 ° angles, is arranged at the inner side of rail with the vertical section of rail, the degree of depth of hole distance of shaft centers rail tread is 15 ~ 21mm, and hole depth is 33 ~ 42mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of described second test block (32) comprises following any one or the multiple saw kerf that are disposed on flange of rail position, described second test block (32) middle part:
Saw kerf G21: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G22: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G23: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 6 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
7. rail test block according to claim 4, it is characterized in that, described 3rd test block (33) is provided with bolt hole (30), described bolt hole (30) comprises the two ends being positioned at described 3rd test block (33), the bolt hole one (301) be intervally installed, bolt hole two (302), bolt hole three (303), bolt hole four (304), bolt hole five (305) and bolt hole six (306); Described bolt hole one (301), bolt hole two (302), bolt hole three (303) are positioned at one end of described 3rd test block (33), and described bolt hole four (304), bolt hole five (305) and bolt hole six (306) are positioned at the other end of described 3rd test block (33);
The bolt hole saw kerf of described 3rd test block (33) comprises following any one or the multiple saw kerf that are arranged at described bolt hole (30):
Saw kerf B33: three quadrants being positioned at described bolt hole two (302), from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two (302), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf B32: the two quadrant being positioned at described bolt hole two (302), from the horizontal by 40 ° ~ 50 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole two (302), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A36: the right side being positioned at described bolt hole one (301) edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole one (301), and the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F35: the left side being positioned at described bolt hole six (306) edge, from the horizontal by-5 ° ~ 5 ° angles, the extension line of saw kerf passes through the center of circle of bolt hole six (306), and the groove depth of saw kerf is 4 ~ 6mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf A33: three quadrants being positioned at described bolt hole one (301), from the horizontal by 33.5 ° ~ 41.5 ° angles, 48.5 ° ~ 56.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole one (301), the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C31: the quadrant being positioned at described bolt hole three (303), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (303), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf C33: three quadrants being positioned at described bolt hole three (303), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole three (303), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D34: the four-quadrant being positioned at described bolt hole four (304), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four (304), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf D32: the two quadrant being positioned at described bolt hole four (304), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole four (304), the groove depth of saw kerf is 7 ~ 9mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
Saw kerf F32: the two quadrant being positioned at described bolt hole six (306), from the horizontal by 33.5 ° ~ 41.5 ° angles, 47.5 ° ~ 57.5 ° angles are become with vertical direction, the extension line of saw kerf passes through the center of circle of bolt hole six (306), the groove depth of saw kerf is 12 ~ 18mm, and the groove width of saw kerf is 0.3 ~ 0.5mm;
The web of the rail cross-drilled hole of described 3rd test block (33) comprises following any one or the multiple cross-drilled hole that are disposed on described 3rd web of the rail position, test block (33) middle part:
Cross-drilled hole K32: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 55 ~ 65mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K33: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 80 ~ 100mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K34: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the web of the rail of rail, and the degree of depth of hole distance of shaft centers rail tread is 110 ~ 130mm, and aperture is 4.5 ~ 5.5mm;
The rail head cross-drilled hole of described 3rd test block (33) comprises following any one or the multiple cross-drilled hole that are disposed on described 3rd rail head position, test block (33) middle part:
Cross-drilled hole K31: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 12 ~ 18mm, and aperture is 4.5 ~ 5.5mm;
Cross-drilled hole K35: the flange of rail being parallel to rail, perpendicular to the vertical section of rail, runs through the rail head of rail, and the degree of depth of hole distance of shaft centers rail tread is 27 ~ 33mm, and aperture is 4.5 ~ 5.5mm;
The flange of rail saw kerf of described 3rd test block (33) comprises following any one or the multiple saw kerf that are disposed on described 3rd flange of rail position, test block (33) middle part:
Saw kerf G31: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 10 ~ 14mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 5 ~ 7mm, and flute length is 10 ~ 14mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G32: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 8 ~ 12mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 3 ~ 5mm, and flute length is 8 ~ 11mm, and groove width is 0.2 ~ 0.3mm;
Saw kerf G33: the position, flange of rail center being arranged at rail, saw kerf face is the circle of diameter 6 ~ 10mm, and saw kerf face perpendicular to flange of rail face, and is parallel to the xsect of rail, and groove depth is 1.5 ~ 2.5mm, and flute length is 5 ~ 8mm, and groove width is 0.2 ~ 0.3mm.
8. the rail test block according to claim 4 or 7, is characterized in that: the rail of described first test block (31), the second test block (32) and the 3rd test block (33) is heavily respectively 43 ~ 70kg.
9. rail test block according to claim 8, is characterized in that: the rail of described first test block (31), the second test block (32) and the 3rd test block (33) is long is respectively 1 ~ 3m.
10. according to the rail test block in claim 1,2,4,5,6,7,9 described in arbitrary claim, it is characterized in that: described rail comprises bolt hole saw kerf, web of the rail cross-drilled hole, rail head cross-drilled hole, and flange of rail saw kerf all adopts epoxy resin to seal in any one or a few interior hurt.
CN201420621224.XU 2014-10-24 2014-10-24 A kind of rail test block Active CN204228669U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420621224.XU CN204228669U (en) 2014-10-24 2014-10-24 A kind of rail test block

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420621224.XU CN204228669U (en) 2014-10-24 2014-10-24 A kind of rail test block

Publications (1)

Publication Number Publication Date
CN204228669U true CN204228669U (en) 2015-03-25

Family

ID=52926749

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420621224.XU Active CN204228669U (en) 2014-10-24 2014-10-24 A kind of rail test block

Country Status (1)

Country Link
CN (1) CN204228669U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104267107A (en) * 2014-10-24 2015-01-07 株洲时代电子技术有限公司 Steel rail test block
CN115201339A (en) * 2022-09-19 2022-10-18 河北铁达科技有限公司 Detection device, turnout rail bottom flaw detection equipment and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104267107A (en) * 2014-10-24 2015-01-07 株洲时代电子技术有限公司 Steel rail test block
CN115201339A (en) * 2022-09-19 2022-10-18 河北铁达科技有限公司 Detection device, turnout rail bottom flaw detection equipment and method
CN115201339B (en) * 2022-09-19 2023-01-13 河北铁达科技有限公司 Detection device, turnout rail bottom flaw detection equipment and method

Similar Documents

Publication Publication Date Title
CN104267099B (en) Rail examination dynamic testing equipment
CN104267107A (en) Steel rail test block
CN109839315B (en) Bidirectional sliding type physical model box and cross-fault tunnel mechanical behavior testing method
CN101639353B (en) Gauge for three directional deformation of ground fissure
CN104267100A (en) Dynamic test method for rail flaw detection
CN204228669U (en) A kind of rail test block
CN104655528B (en) Effective integrated concentration, granularity detection device
CN104215263B (en) Device for calibrating wave height and wave period of wave buoy
CN102053001A (en) Device for testing vortex-excited oscillation and rotation of vertical riser pipe under uniform flow and stepped uniform flow
CN106996758A (en) A kind of Large Precast Members surface defects detection and indication device
CN204101511U (en) Rail examination dynamic testing equipment
CN103954313A (en) Three-dimensional coordinate frame for wind-wave flume
EP3194955B1 (en) Device, method and system for ultrasonic signal transducer
EP3080576B1 (en) Devices and methods for inspecting a wheel
CN209919895U (en) Robot detection system based on steel structure ultrasonic inspection
CN204241426U (en) A kind of reflectoscope of non-uniform shaft disc type work
CN105466320B (en) Industrial robot track and position detecting device
JP2011021967A (en) Instrument and method for measuring thickness of rail or runway of play facilities
CN106323335B (en) Reconfigurable indoor mobile robot navigation performance evaluation instrument and evaluation method thereof
CN206002041U (en) One kind has tiny fragments of stone, coal, etc. bridge line beam eccentricity detecting chi
CN202814934U (en) Time of flight diffraction (TOFD) scanning checking frame
CN205209439U (en) Wafer thickness measurement device
CN203759259U (en) Pass type metal detection door testing device
CN103971566A (en) Circular motion comprehensive-experiment platform
CN203811302U (en) Detection workbench for axle residual stress

Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant