CN204228202U - A kind of system for monitoring extruder die head internal state - Google Patents
A kind of system for monitoring extruder die head internal state Download PDFInfo
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- CN204228202U CN204228202U CN201420709317.8U CN201420709317U CN204228202U CN 204228202 U CN204228202 U CN 204228202U CN 201420709317 U CN201420709317 U CN 201420709317U CN 204228202 U CN204228202 U CN 204228202U
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Abstract
The utility model discloses a kind of system for monitoring extruder die head internal state, include computing machine, Multi-functional data collector, temperature sensor, force snesor and display device, computing machine is connected with display device, Multi-functional data collector respectively with computing machine, temperature sensor is connected with force snesor, described temperature sensor and force snesor are arranged on die internal, to be got to know internal state by Real-Time Monitoring extruder, the pressure of die internal can be seen in a display device in real time, the change of the data such as temperature, obtain the most real-time data and present with curve mode, the operation curves or the optimum charactertisties of staff's normative reference just can know problem place, according to these data variation, parameter current is set, die head duty is adjusted to optimum condition.
Description
Technical field
The utility model relates to a kind of system utilizing computer program Real-Time Monitoring extruder die head internal state.
Background technology
Structure common in extruder system produces product by extruder die head again after extruder is connected with net-changing device, Melt Pump by connector.Usually meet some problems in process of production, such as, have in producing and leak glue, product thickness, distortion etc.These problems are likely that extruder causes, and are also likely the problems of die head.Know the change of die cavity internal pair production situation owing to having no idea, technician can only adjust by rule of thumb, and the technician lacked experience finds problem place just more difficult.Especially, when more conversion materials, just need to readjust die head, from adjust to steady production, the time spent is many, and the cycle is long, also likely due to misoperation, there is deformation of products, the situation of leakage glue.To produce even if normal after more conversion materials, one there is non-steady state, also cannot decision problem place immediately, can not adjust in time, cause the waste of material.
Utility model content
The purpose of this utility model is to provide a kind of system for monitoring extruder die head internal state, the data variation in die cavity can be real-time monitored, obtain the most real-time data, make optimal adjustment after contrasting with standardized production data, reach optimized production status.
A kind of system for monitoring extruder die head internal state, include computing machine, Multi-functional data collector, temperature sensor, force snesor and display device, computing machine is connected with display device, Multi-functional data collector is connected with force snesor with computing machine, temperature sensor respectively, and described temperature sensor and force snesor are arranged on die internal.
Described calculating function to the temperature of production equipment, pressure, speed and data on flows carry out data preparation, real-time analysis and and optimum condition compare, after analysis in display display current working, operating personnel according to shown curve adjustment optimum configurations with close to optimum condition.
Described system includes die head monitoring modular and data management module, and wherein die head monitoring modular includes parameter setting module, data acquisition module, data processing module and real-time display module; Data management module includes data query and display module, history curve display module and data delete modified module.
Described data acquisition module carries out input collection from four aspects, be respectively die head three-dimensional data, property of raw material data, die head yield data and die head temperature data.
The beneficial effects of the utility model are: to be got to know internal state by Real-Time Monitoring extruder, the change of the data such as pressure, temperature of die internal can be seen in a display device in real time, obtain the most real-time data and present with curve mode, the operation curves or the optimum charactertisties of staff's normative reference just can know problem place, according to these data variation, parameter current is set, die head duty is adjusted to optimum condition, technician even without too many working experience also can operate, realize standardization, be easy to operation.
Accompanying drawing explanation
Fig. 1 is the block diagram of system of the present utility model;
Fig. 2 is the functional module structure figure of operate within systems software of the present utility model;
Fig. 3 is the block diagram that data acquisition module of the present utility model carries out from four aspects gathering.
Embodiment
below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1, a kind of system for monitoring extruder die head internal state, include computing machine, Multi-functional data collector, temperature sensor, force snesor and display device, computing machine is connected with display device, Multi-functional data collector is connected with force snesor with computing machine, temperature sensor respectively, and described temperature sensor and force snesor are arranged on die internal.
Computing machine is as central control system most important in system, force snesor in die head can be distinguished with temperature sensor and obtains analog voltage signal corresponding to die internal in real time, convert analog quantity to digital quantity through Multi-functional data collector and pass to computing machine, then realize the real-time reception of Monitoring Data, process, preservation by computer system software, carry out characteristic drafting and output to display device.Calculate function to the temperature of production equipment, pressure, speed and data on flows carry out data preparation, real-time analysis and and optimum condition compare, after analysis in display display current working.
As shown in Figure 2, described system includes die head monitoring modular and data management module, and wherein die head monitoring modular includes parameter setting module, data acquisition module, data processing module and real-time display module; Data management module includes data query and display module, history curve display module and data delete modified module.
As shown in Figure 3, described data acquisition module carries out input collection from four aspects, be respectively die head three-dimensional data, property of raw material data, die head yield data and die head temperature data.
To be got to know internal state by Real-Time Monitoring extruder, the change of the data such as pressure, temperature of die internal can be seen in a display device in real time, obtain the most real-time data and present with curve mode, the operation curves or the optimum charactertisties of staff's normative reference just can know problem place, arrange parameter current according to these data variation, die head duty is adjusted to optimum condition, the technician even without too many working experience also can operate, realize standardization, be easy to operation.
Claims (1)
1. one kind for monitoring the system of extruder die head internal state, include computing machine, Multi-functional data collector, temperature sensor, force snesor and display device, computing machine is connected with display device, Multi-functional data collector is connected with force snesor with computing machine, temperature sensor respectively, and described temperature sensor and force snesor are arranged on die internal.
Priority Applications (1)
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CN201420709317.8U CN204228202U (en) | 2014-11-24 | 2014-11-24 | A kind of system for monitoring extruder die head internal state |
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CN201420709317.8U CN204228202U (en) | 2014-11-24 | 2014-11-24 | A kind of system for monitoring extruder die head internal state |
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CN204228202U true CN204228202U (en) | 2015-03-25 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106769660A (en) * | 2016-11-09 | 2017-05-31 | 北京工业大学 | A kind of rheological characteristic on-line analysis system |
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2014
- 2014-11-24 CN CN201420709317.8U patent/CN204228202U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106769660A (en) * | 2016-11-09 | 2017-05-31 | 北京工业大学 | A kind of rheological characteristic on-line analysis system |
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